Forge - Uncategorized FLIR - Free user manual and instructions

Product Type	Thermal Imaging Camera
Brand	FLIR
Model	Forge
IR Resolution	160 x 120 pixels
Temperature Range	-20°C to 400°C
Accuracy	±2°C or ±2% of reading
Thermal Sensitivity	< 50 mK
Image Frequency	9 Hz
Field of View	50° x 38°
Focus	Fixed focus
Display	2.4-inch LCD color display
Storage	Internal memory for 500+ images (JPEG)
Connectivity	USB-C for data transfer and charging
Battery	Rechargeable Li-Ion, 4 hours continuous use
Dimensions (HxWxD)	10.5 x 6.0 x 3.5 cm
Weight	300 g (including battery)
Operating Temperature	-10°C to 50°C
Warranty	2 years
Cleaning	Use soft, dry cloth; avoid liquids
Safety	Do not point at intense heat sources; avoid impacts
Spare Parts Available	Battery pack, USB cable, lens cap
Manual	Free download on manufacturer's website

Frequently Asked Questions - Forge FLIR

How do I charge the FLIR Forge?

Connect the included USB-C cable to the camera and a standard USB power adapter. The battery charges fully in approximately 3 hours. Use only a 5V/2A charger to avoid damage.

Can I use the Forge for electrical inspections?

Yes, the FLIR Forge is suitable for basic electrical inspections. Its temperature range (-20°C to 400°C) covers most electrical components. Always follow safety precautions and avoid direct contact with live circuits.

How do I transfer images to my computer?

Connect the camera to your computer via the USB-C cable. It appears as a removable drive. Copy the JPEG images directly. No additional software is required, but the FLIR Tools app is recommended for analysis.

Is the FLIR Forge waterproof?

No, the FLIR Forge is not waterproof. It has an IP54 rating for splash and dust resistance. Avoid exposure to rain or submersion. If wet, dry immediately with a soft cloth.

How do I change the battery?

The battery is internal and not user-replaceable. To preserve battery life, avoid extreme temperatures and discharge the battery at least once every 3 months. For replacement, contact FLIR support.

What is the warranty period?

The FLIR Forge comes with a 2-year limited warranty covering manufacturing defects. Register your product on the FLIR website to activate warranty.

Can I capture both thermal and visible images?

Yes, the FLIR Forge includes a digital camera for visible light. It automatically captures and stores a blended image (MSX) for better context. You can also choose to save only thermal or only visible.

How do I clean the lens?

Use a soft, lint-free cloth slightly dampened with water or lens cleaning solution. Gently wipe the lens in a circular motion. Avoid harsh chemicals or abrasive materials.

What is the field of view?

The FLIR Forge has a 50° x 38° field of view. This is ideal for close to medium range inspections. For wider areas, back up; for small targets, move closer.

Where can I find the full user manual?

The full user manual is available for free download on the FLIR official website in PDF format. Visit the Support > Downloads section and search for 'Forge'. You can also access it via the QR code on the product box.

USER MANUAL Forge FLIR

Will your system support the camera?

Recommended System Configuration:

■ OS—Windows or Linux (32- or 64-bit)
■ CPU— Intel i7 or greater
■ RAM—8 GB dual channel
■ Ports—GigE network adapter with 5G Full Duplex support
■ Software—Microsoft Visual Studio 2015 (to run and compile example

Do you have a downloads account?

A downloads account is required to download software and firmware.

1. Go to www.flir.com/account.
2. Enter your email address and click Continue.
3. Complete the Create an account form and click Continue.
4. You will receive an email with a link to activate your account.
5. Once activated, you can login using the credentials you've created.

The Forge resources page has many links to help you operate your effectively, including:

■ Spinnaker® SDK software, including drivers (login required)
■ Firmware updates and release notes (login required)
■ Dimensional drawings and CAD models
■ Documentation

Do you have all the parts you need?

To install your camera you need the following components:

• Ethernet cable
  ■ Powered Ethernet switch or Ethernet power injector (if using PoE)
  ■ GPIO cable
  Lens
  ■ Tripod adapter (optional)
  ■ Interface card

Teledyne FLIR sells a number of the additional parts required for install purchase, visit the Accessories page.

Camera Care

To clean the imaging surface of your camera, follow the steps outlined the imaging surface of your camera.

Extended exposure to bright sunlight, rain, dusty environments, etc. may problems with the electronics and optics of the system.

Avoid excessive shaking, dropping, or mishandling of the device.

Warning! Avoid electrostatic charging.

Installing your Interface Card and Software

1. Install your Interface Card

Ensure the card is installed per the manufacturer's instructions.

Connect the internal IDE or SATA power connector on the card to the computer supply.

Alternatively, use your PC's built-in host controller, if equipped.

Open the Windows Device Manager. Ensure the card is properly installed cards appear under Network Adapters. An exclamation point (!) next to indicates the driver has not yet been installed.

Configure the network adapter to use 5G Full Duplex.

a. Update the driver to the latest to access the 5G Full Duplex option
b. In Windows go to Control Panel\Network and Internet\Network Conn meraright-click on your network adapter and select Properties.

c. Click Configure.
d. On the Advanced tab, from the Property box select Speed & Duplex the Value drop-down select 5Gbps Full Duplex.
e. Click OK.

On the Advanced tab, if not already enabled, set the Jumbo Packet

1. Install the Spinnaker® SDK Software

Note: For existing users who already have Spinnaker installed, we ensuring you have the latest version for optimal performance of you do not need to install Spinnaker, use SpinView to install an for your card. Forge requires Spinnaker version 3.1 or later.

a. Go to the Spinnaker SDK page.
b. Click the Download button. You are prompted to login, if not alr
c. Select your operating system. Depending on your selection there may versions to select.

ation. After download is complete, open the file to start the Spinnaker

e. Follow the steps in each setup dialog.

1. Optimize the settings of your Ethernet card

a. In Start->All Programs-> Spinnaker SDK->SpinView, right click on the in Adapter and select Adapter Configuration. The Adapter Config Utility network adapters and allows you to access the following:

cause ■ Adapter IP address ■ Receive buffers ■ RSS

■ Subnet mask ■ Transmit buffers ■ Media optimization
■ Default gateway ■ Jumbo packets ■ CPU affinity

Note: See How to Optimize GigE Network Adapter Settings for more on configuring for best performance.

Using the Spinnaker SDK

Camera Interface

You can monitor or control features of the camera through Spinnaker examples provided in the Spinnaker SDK, or through the SpinView can evaluation application. A Programmer's Guide and API Reference is included in the installation.

APL Ethernet Connector

edThein 8-pin RJ-45 Ethernet jack is equipped with two (2) M2 screwhole connection. Pin assignments conform to the Ethernet standard.

Installing your Forge 5GigE

1. Attach a Lens

Unscrew the dust cap from the lens holder to install a lens.

2. Connect the interface Card and Cable to the Camera

Plug the interface cable into the host controller card and the camera. cable jack screws can be used for a secure connection. If using PoE, powered Ethernet switch or Ethernet power injector in between the card the camera.

When the camera is first connected, the operating system automatically the camera driver. Camera drivers are available with the Spinnaker SDK installation.

3. Plug in the GPIO connector

GPIO is used for power, trigger, serial input output, and strobe.

4. Confirm Successful Installation

Run the SpinView application: Start->All Programs-> Spinnaker->SpinView

The SpinView application can be used to test the camera's image acquisition capabilities and make changes to the camera's installation configuration.

5. Configure IP Settings if necessary

By default, a dynamic IP address is assigned to the camera according DHCP protocol. If DHCP addressing fails, a link-local address is assigned necessary, in SpinView change the IP address of the camera to be on subnet as the NIC.

Status Indicator LED

LED 5GigE

No Light	No poweror LED is in inactive stateor LED is in error status state with no error
Blinking Green (1 blink)	Link-Local Address (LLA)
Blinking Green (2 blinks)	DHCP IP Address
Blinking Green (3 blinks)	Persistent IP Address
Solid Green	Acquisition Started
Rapid Flashing Green	Firmware update in progress
Flashing Green and Red	General Error

General Purpose I/O Connector

The camera is equipped with a 6-pin GPIO connector on the back of

Diagram Color

	Green	1^2	3	V_EXT	External Input Voltage (DC)
				GPI	Non-isolated Input
	Black	2	0	OPTOIN	Opto-isolated Input
	Red	3^2	2	V_AUX OUT	Auxiliary Power Output
				GPIO^3	Non-isolated Input/Output
	White	4	1	OPTOOUT^3	Opto-isolated Output
	Blue	5	N/A	Opto GND	Opto-isolated Ground
	Brown	6	N/A	GND	Camera Power Ground

1—GPIO cable assembly wire colors
2—Dual function pin
3—Open drain output, requires pullup resistor

For More Information

Teledyne FLIR endeavors to provide the highest level of technical support to the possible to you.

Support resources can be accessed through the Forge resources page.

Your camera's settings and capabilities—Technical Reference or Camera Reference

Spinnaker® SDK—API Reference / Programmer's Guide

Selecting a lens for your camera

Setting Up Multiple GigE Cameras

How to Optimize GigE Network Adapter Settings

Using the Spinnaker Multicore GigE Optimizer

Using third-party applications from our software partners

Contacting Us

For any questions, concerns or comments please contact us via the f methods:

Email	General questions
Support Ticket	Technical support
Website	Find specifications, support articles, downloads on the product page at Teledyne FLIR machine vision