FMM640 - Gps Teltonika - Free user manual and instructions

Product Type	GPS Tracker / Vehicle Tracking Device
Dimensions (L x W x H)	104.1 x 76.8 x 31.5 mm
Weight	197 g
Power Supply Voltage	10 - 30 V DC with overvoltage protection
Backup Battery	550 mAh 8.4V Ni-MH
Cellular Technology	LTE Cat M1, NB-IoT, GSM/GPRS
GNSS Support	GPS, GLONASS, Galileo, BeiDou, QZSS
Digital Inputs / Outputs	4 Inputs / 4 Outputs (open collector)
Analog Inputs	4 (0-30V or 0-10V selectable)
CAN Interfaces	2 (SAE J1939)
Bluetooth	5.0 + LE
Memory	2MB internal flash + microSD up to 32 GB
SIM Card	Dual micro-SIM
Operating Temperature	-40°C to +85°C (without battery)
Ingress Protection	IP41
Accelerometer	Yes (built-in)
Sleep Modes	GPS Sleep, Online Deep Sleep, Deep Sleep
Configuration Methods	USB (Teltonika Configurator), SMS, GPRS, FOTA
Scenarios	Green Driving, Over Speeding, Jamming Detection, Crash Detection, Towing, Excessive Idling, Immobilizer
Warranty	24 months (6 months for battery)
Safety Precautions	Use SELV power source; install by qualified personnel; avoid water; do not disassemble
Maintenance	Clean with dry cloth; keep dry and free from dust
Spare Parts / Repairability	Battery replaceable; contact Teltonika or authorized dealers for repairs

Frequently Asked Questions - FMM640 Teltonika

How do I insert the SIM card and connect the battery?

Unscrew the 4 bottom screws, remove the cover. Insert the Micro-SIM card with PIN request disabled into slot 1 (closer to PCB) or slot 2 (upper). Ensure the cut-off corner faces forward. Connect the battery as shown in the manual. After configuration, reattach the cover and screw it back.

How do I configure the FMM640 via USB on Windows?

Power the device with 10-30V DC. Connect via Micro-USB. Install the COM port drivers from Teltonika's website. Launch the Teltonika Configurator software (requires .NET Framework 4.6.2). Click 'Connect via USB' to load and modify settings. Save to device after changes.

How can I configure the device using SMS commands?

Send an SMS with the format: setparam 2001:APN;2002:APN_username;2003:APN_password;2004:Domain;2005:Port;2006:0; (note two spaces before the text). 2001-2003 are GPRS settings, 2004-2006 are server settings. After successful command, the device syncs time and sends records to the configured server.

What do the LED indicators mean?

Navigation LED (GNSS): solid on = no signal, blinking 1s = normal GNSS, off = sleep or off. Status LED: blinking 1s = normal, blinking 2s = sleep, fast blink = modem activity, off = boot or not working.

What are the power consumption levels?

At 12V: Deep Sleep <7 mA, Online Deep Sleep <12 mA, GPS Sleep <28 mA, GPRS <120 mA, nominal no load <65 mA, peak with full load <2.5 A.

What mounting precautions should I follow?

Connect wires while module is unplugged. Fasten wires to non-moving parts away from heat. Use 3A/125V external fuse on power line. Connect ground to vehicle frame with very low impedance. Ignition wire should be real ignition (not ACC). Ensure power persists after car sleep.

What safety precautions are necessary?

Use SELV limited power source (10-30V DC). Do not disassemble. Install only by qualified personnel. Avoid lightning storms. Keep device away from water and humidity. All wireless devices may cause interference.

What is the warranty period?

Teltonika offers 24 months warranty for manufacturing defects. Batteries carry a reduced 6-month warranty. Out-of-warranty repairs are available at agreed cost.

Does the FMM640 support Bluetooth sensors?

Yes, it supports Bluetooth 5.0 + LE. Compatible peripherals include temperature and humidity sensors, and universal BLE sensors.

How can I update the firmware?

Firmware can be updated via FOTA Web, FOTA, or Teltonika Configurator (USB). In Configurator, click 'Update firmware' to load new firmware file. Ensure stable power during update.

USER MANUAL FMM640 Teltonika

Know your device....3

Pinout....4

Wiring scheme 5

Set up your device....6

How to insert Micro-SIM card and connect the battery...... 6

PC Connection (Windows)....7

How to install USB drivers (Windows)....7

Configuration (Windows) 7

Quick SMS configuration....9

Mounting recommendations .... 10

LED indications....11

Characteristics.... 11

Basic characteristics 11

Electrical characteristics....13

Safety information....14

Certification and Approvals 15

Warranty 16

Warranty Disclaimer....16

TELTONIKA

Know your device

Top view

Top view
(without cover)

Bottom view
(without cover)

Figure 1 FMM640 device view

TELTONIKA

Pinout

PINNUMBER	PINNAME	DESCRIPTION
1	GND (-)	Ground
2	CAN 1L	SAE J1939 CAN interface Low channel 1
3	1WIRE POWER	Power supply pin for Dallas 1-Wire® devices
4	DIN4	Digital input, channel 4
5	DIN2	Digital input, channel 2
6	CAN 2L	SAE J1939 CAN interface Low channel 2
7	AIN2	Analog input, channel 2. Input range: 0-30V/0-10V DC
8	DOUT3	Digital output. Open collector output
9	DOUT2	Digital output. Open collector output
10	AIN3	Analog input, channel 3. Input range: 0-30V/0-10V DC
11	VCC (+)	Power supply (10-30 V DC)
12	CAN 1H	SAE J1939 CAN interface High channel 1
13	1WIRE DATA	Data channel for Dallas 1-Wire® devices
14	DIN3	Digital input, channel 3
15	IGN (DIN1)	Digital input, channel 1. DEDICATED FOR IGNITION INPUT
16	CAN 2H	SAE J1939 CAN interface High channel 2
17	AIN1	Analog input, channel 1. Input range: 0-30V/0-10V DC
18	DOUT4/AIN4	Digital output. Open collector output OR Analog input, channel 4. Input range: 0-30V/0-10V DC
19	DOUT1	Digital output, channel 1. Open collector output
20	K-Line	K-LINE interface for online Tachograph Vehicle Data transfer

Figure 2 FMM640 pinout

TELTONIKA

Wiring scheme

graph TD
    A["IGNITION DETECTION"] --> B["1"]
    C["RELAY 87-87a 30"] --> D["1"]
    E["STARTER"] --> F["1"]
    G["RJ9"] --> H["JT08 PROTOCOL SUPPORT"]
    H --> I["FUEL DATA"]
    J["BUZZER"] --> K["LED LIGHTS"]
    L["ANALOG LLS SENSOR"] --> M["ALARM BUTTON"]
    N["POWER SUPPLY 10-30V DC"] --> O["MULTIPLE TEMPERATURE SENSORS"]
    P["FMS J1939"] --> Q["CONTINENTAL TPMS"]
    R["RS485"] --> S["BUFFERED TRANSPARENT MODE"]
    T["FUEL GAUGE"] --> U["INTU4"]
    V["KLINE"] --> W["20"]
    X["OUT1"] --> Y["19"]
    Z["OUT4/AIN4"] --> AA["18"]
    AB["AIN2"] --> AC["17"]
    AD["CAN2"] --> AE["16"]
    AF["CAN3"] --> AG["15"]
    AH["DIN2"] --> AI["14"]
    AJ["IWIRE POWER"] --> AK["13"]
    AL["CAN4"] --> AM["12"]
    AN["END"] --> AO["-10...30V DC"]
    AP["TACHOGRAPH"] --> AQ["20"]
    AR["ICU"] --> AS["19"]
    AT["CHU"] --> AU["18"]
    AV["IWIRE DATA"] --> AW["17"]
    AX["CANH"] --> AY["16"]
    AZ["-10...30V DC"] --> BA["15"]
    BB["FUEL GUAGE"] --> BC["14"]
    BD["IRUION"] --> BE["13"]
    BF["RFD"] --> BG["12"]
    BH["GAMMIN"] --> BI["11"]
    BJ["DUFFERED TRANSPARENT MODE"] --> BK["10"]
    BL["LLS SENSOR"] --> BM["9"]
    BN["RFD"] --> BO["8"]
    BP["RDS232"] --> BQ["RS232"]
    BQ --> BR["ISDM232"]
    BR --> BS["CARRIER FREEZER"]
    BS --> BT["GAMMIN"]
    BT --> BU["DUFFERED TRANSPARENT MODE"]
    BU --> BV["LVS-CAN200 ALL-CAN300 CAN-CONTROL"]
    CA["USB"] --> CB["CONFIGURATION VIA PC"]

^1 Automotive relay

TELTONIKA

Set up your device

How to insert SIM card and connect the battery

1. Unscrew 4 screws counterclockwise that are located on the bottom of the device.
2. Remove the cover.
3. Insert SIM card as shown with PIN request disabled or read Security info how to enter it later in Teltonika Configurator. Make sure that SIM card cut-off corner is pointing forward to slot. SIM slot 1 is closer to PCB, SIM slot 2 is the upper one.
4. Connect battery as shown to device.
5. After configuration, see "PC Connection (Windows)", attach device cover back.
6. Screw in all screws. Device is ready to be mounted.

Isometric line drawing of a mechanical component with a central pin and mounting holes (no text or symbols)

1

Figure 4 Unscrew screws

3

Figure 6 SIM card insert

Isometric line drawing of a mechanical assembly with no visible text or symbols

Figure 8 Attaching cover back

Isometric technical diagram of an electronic device with internal components and mounting holes (no text or symbols)

Figure 5 Cover removal

Isometric line drawing of an electronic circuit board with components and connectors (no text or symbols)

4

Figure 7 Battery connection

Isometric line drawing of a mechanical component with a cylindrical pin inserted, showing mounting holes and a curved arrow indicating direction (no text or symbols)

6
Figure 9 Device is ready

TELTONIKA

PC Connection (Windows)

1. Power-up FMM640 with DC voltage (10 - 30 V) power supply using power wires. LED's should start blinking, see "LED indications".
2. Connect device to computer using Micro-USB cable:
3. You will need to install USB drivers, see "How to install USB drivers (Windows)"
4. You are now ready to use the device on your computer.

How to install USB drivers (Windows)

1. Please download COM port drivers from here.
2. Extract and run TeltonikaCOMDriver.exe.
3. Click Next in driver installation window.
4. In the following window click Install button.
   Setup will continue installing the driver and eventually the confirmation window will appear. Click Finish to complete the setup.

Configuration (Windows)

At first FMM640 device will have default factory settings set. These settings should be changed according to the user's needs. Main configuration can be performed via Teltonika Configurator software. Get the latest Configurator version from here.

Configurator operates on Microsoft Windows OS and uses prerequisite MS .NET Framework. Make sure you have the correct version installed.

Table 1 MS .NET requirements

MS .NET REQUIREMENTS
Operating system	MS .NET Framework version	Version	Links
Windows Vista Windows 7 Windows 8.1 Windows 10	MS .NET Framework 4.6.2	32 and 64 bit	www.microsoft.com

Downloaded Configurator will be in compressed archive. Extract it and launch Configurator.exe. After launch software language can be changed by clicking 📄 in the right bottom corner (Figure 10 Language selection).

TELTONIKA

Figure 10 Language selection

Configuration process begins by pressing on connected device (Figure 11 Device connected via USB).

Figure 11 Device connected via USB

After connection to Configurator Status window will be displayed (Figure 12 Configurator Status window).

Figure 12 Configurator Status window

Various Status window tabs display information about GNSS, GSM, I/O, Maintenance and etc. FMM640 has one user editable profile, which can be loaded and saved to the device. After any modification of configuration the changes need to be saved to device using Save to device button. Main buttons offer following functionality:

1. Load from device – loads configuration from device.
2. Save to device – saves configuration to device.
3. Load from file – loads configuration from file.
4. Save to file - saves configuration to file.
5. Update firmware – updates firmware on device.
6. Read records – reads records from the device.
7. Reboot device – restarts device.
8. Reset configuration – sets device configuration to default.

Most important configurator section is GPRS – where all your server and GPRS settings can be configured and Data Acquisition – where data acquiring parameters can be configured.

More details about FMM640 configuration using Configurator can be found in our Wiki.

TELTONIKA

Quick SMS configuration

Default configuration has optimal parameters present to ensure best performance of track quality and data usage.

Quickly set up your device by sending this SMS command to it:

" setparam 2001:APN;2002:APN_username;2003:APN_password;2004:Domain;2005:Port;2006:0;"

Note: Before SMS text, two space symbols should be inserted.

GPRS settings:

• 2001 - APN
- 2002 – APN username (if there are no APN username, empty field should be left)
• 2003 – APN password (if there are no APN password, empty field should be left)

Server settings:

• 2004 - Domain
• 2005 - Port
• 2006 – Data sending protocol (0 – TCP, 1 – UDP)

Default configuration settings

Movement and ignition detection:

Vehicle movement will be detected by accelerometer

Ignition will be detected by vehicle power voltage between 13,2 - 30 V

Device makes a record On Moving if one of these events happen:

300 seconds passes

Vehicle turns 10 degrees

Vehicle drives 100 meters

Speed difference between last coordinate and current position is greater than 10 km/h

Device makes a record On Stop if:

1 hour passes while vehicle is stationary and ignition is off

Records sending to server:

If device has made a record it is sent to the server every 120 seconds

After successful SMS configuration, FMM640 device will synchronize time and update records to configured server. Time intervals and default I/O elements can be changed by using Teltonika Configurator or SMS parameters.

TELTONIKA

Mounting recommendations

- Connecting Wires

• Wires should be connected while module is not plugged in.
• Wires should be fastened to the other wires or non-moving parts. Try to avoid heat emitting and moving objects near the wires.
• The connections should not be seen very clearly. If factory isolation was removed while connecting wires, it should be applied again.
• If the wires are placed in the exterior or in places where they can be damaged or exposed to heat, humidity, dirt, etc., additional isolation should be applied.
• Wires cannot be connected to the board computers or control units.

- Connecting power source

• Be sure that after the car computer falls asleep, power is still available on chosen wire. Depending on car, this may happen in 5 to 30 minutes period.
• When module is connected, be sure to measure voltage again if it did not decrease.
• It is recommended to connect to the main power cable in the fuse box.
• Use 3A, 125V external fuse.

- Connecting ignition wire

• Be sure to check if it is a real ignition wire - power does not disappear while starting the engine.
• Check if this is not an ACC wire (when key is in the first position, most electronics of the vehicle are available).
• Check if power is still available when you turn off any of vehicles devices.
• Ignition is connected to the ignition relay output. As alternative, any other relay, which has power output, when ignition is on, may be chosen.

- Connecting ground wire

• Ground wire is connected to the vehicle frame or metal parts that are fixed to the frame.
• If the wire is fixed with the bolt, the loop must be connected to the end of the wire.
• For better contact scrub paint from the place where loop is connected.

PAY ATTENTION! Connecting the power supply must be carried out in a very low impedance point of on-board vehicle network. Connecting the GND at an arbitrary point to the mass of the car is unacceptable, as static and dynamic potentials on the line GND will be unpredictable, which can lead to unstable FMM640 operation and even its failure.

TELTONIKA

LED indications

Table 2 Navigation LED indications

BEHAVIOUR	MEANING
Permanently switched on	GNSS signal is not received
Blinking every second	Normal mode, GNSS is working
Off	GNSS is turned off because:Device is not working or Device is in sleep mode
Blinking fast constantly	Device firmware is being flashed

Table 3 Status LED indications

BEHAVIOUR	MEANING
Blinking every second	Normal mode
Blinking every two seconds	Sleep mode
Blinking fast for a short time	Modem activity
Off	Device is not working or Device is in boot mode

Characteristics

Basic characteristics

Table 4 Basic characteristics

MODULE
Name	Quectel BG96
Technology	LTE CAT M1/NB-IoT/GSM/GPRS/GNSS
GNSS
GNSS	GPS, GLONASS, GALILEO, BEIDOU, QZSS
Receiver	Tracking: 33/99 acquisition channels
Tracking sensitivity	-165 dBM
Accuracy	< 3 m
Hot start	< 1 s
Warm start	< 25 s
Cold start	< 35 s
CELLULAR
Technology	LTE Cat M1, UMTS, GSM
2G bands	B2/B3/B5/B8
	LTE FDD:
4G bands	B1/B2/B3/B4/B5/B8/B12/B13/B18/B19/B20/B26/B28
	LTE TDD: B39 (For Cat M1 Only)
Data transfer	LTE: Max. 375Kbps (DL)/Max.375Kbps (UL)GPRS: Max. 85.6Kbps (DL)/Max. 85.6Kbps (UL) GSM: GPRS: Max 107Kbps (DL)/Max 85.6Kbps (UL)
Data support	SMS (text/data)

TELTONIKA

POWER

Input voltage range	10 - 30 V DC with overvoltage protection
Back-up battery	550 mAh 8,4V Ni-MH battery
Internal fuse	3 A, 125 V
Power consumption	At 12V < 7 mA (Deep Sleep)At 12V < 12 mA (Online Deep Sleep)At 12V < 28 mA (GPS Sleep)At 12V < 120 mA (GPRS)At 12V < 65 mA (nominal with no load)At 12V < 2.5 A Max. (with full Load/Peak)

BLUETOOTH

Specification	5.0 + LE
Supported peripherals	Temperature and Humidity sensor, Universal BLE sensors support

INTERFACE

Digital Inputs	4
Digital Outputs	4
Analog Inputs	4
1-Wire temperature sensors	6
1-Wire iButton	1
RS232	2
RS485	1
CAN J1939	2
J1708	1
K-Line	1
LVCAN/ALLCAN	1
GNSS antenna	External High Gain
GSM antenna	External LTE CAT M1 High Gain
USB	2.0 Mini-USB
LED indication	2 status LED lights
SIM	Micro-SIM
SIM	2x SIM Card (Dual-SIM)

Memory	2MB internal flash memory and external SD card up to 32 GB
FEATURES
Sensors	Accelerometer
Scenarios	Green Driving, Over Speeding detection, Jamming detection, Excessive Idling detection, Towing detection, Crash detection, Immobilizer, iButton Read Notification
Functionalities	Auto Geofence, Manual Geofence, Trip Detection, Odometer, DDD download and Tacho Online Data,
Sleep modes	GPS Sleep, Online Deep Sleep, Deep Sleep
Configuration and firmware update	FOTA Web, FOTA, Teltonika Configurator (USB)
SMS	Configuration, Events, DOUT Control, Debug
GPRS commands	Configuration, Debug, DOUT Control
Time Synchronization	GPS, NITZ, NTP
Fuel monitoring	LLS (Analog), Digital LLS (RS232, RS485), LV-CAN200, ALL-CAN300, CAN-CONTROL, CAN FMS, Ultrasonic level sensor
Ignition detection	Digital Input, Accelerometer, External Power Voltage

PHYSICAL SPECIFICATION

Dimensions	104,1 x 76,8 x 31,5 mm (L x W x H)
Weight	197 g
OPERATINGENVIRONMENT
Operating temperature (without battery)	-40 °C to +85 °C
Storage temperature (without battery)	-40 °C to +85 °C
Battery Charging temperature	Ta = 20 ± 5 °C (Ambient Temp.)
Battery Discharge temperature	Ta = 20 ± 5 °C (Ambient Temp.)
Battery storage temperature	-20 °C to +45°C
Operating humidity	5% to 95% non-condensing
Ingress Protection Rating	IP41

TELTONIKA

Electrical characteristics

Table 5 Electrical characteristics

CHARACTERISTIC DESCRIPTION	VALUE
	MIN.	TYP.	MAX.	UNIT
SUPPLY VOLTAGE
Supply Voltage (Recommended Operating Conditions)	+10		+30	V
DIGITAL OUTPUT (OPENDRAINGRADE)
Drain current (Digital Output OFF)			120	μA
Drain current (Digital Output ON, Recommended Operating Conditions)			0.5	A
Static Drain-Source resistance (Digital Output ON)		400	300	mΩ
DIGITAL INPUT
Input resistance (DIN1)	15			kΩ
Input resistance (DIN2)	15			kΩ
Input resistance (DIN3)	15			kΩ
Input resistance (DIN4)	15			kΩ
Input voltage (Recommended Operating Conditions)	0		Supply voltage	V
Input Voltage threshold (DIN1, DIN2, DIN3, DIN4)		7.5		V

ANALOGINPUT

Input Voltage (Recommended Operating Conditions), Range 1	0		+10	V
Input resistance		120		kΩ
Input Voltage (Recommended Operating Conditions), Range 2	0		+30	V
Input resistance		147		kΩ

1-WIRE

Supply voltage	+3.3		+3.9	V
Output inner resistance		7		Ω
Output current (UOUT>3.0 V)		30		mA
Short circuit current (UOUT>0 V)		75		mA

CANINTERFACE

Internal terminal resistors CAN bus		120		Ω
Differential input resistance	19	30	52	kΩ
Recessive output voltage	2	2.5	3	V
Differential output voltage	0.5	0.7	0.9	V
Common mode input voltage	-30		30	V

TELTONIKA

Safety information

This message contains information on how to operate FMM640 safely. By following these requirements and recommendations, you will avoid dangerous situations. You must read these instructions carefully and follow them strictly before operating the device!

• The device uses SELV limited power source. The nominal voltage is +12 V DC. The allowed voltage range is +10...+30 V DC.
• To avoid mechanical damage, it is advised to transport the device in an impact-proof package. Before usage, the device should be placed so that its LED indicators are visible. They show the status of device operation.
• When connecting the 2x10 connector cables to the vehicle, the appropriate jumpers of the power supply of the vehicle should be disconnected.
• Before dismounting the device from the vehicle, the 2x10 connector must be disconnected.
• The device is designed to be mounted in a zone of limited access, which is inaccessible to the operator. All related devices must meet the requirements of EN 62368-1 standard.
• The device FMM640 is not designed as a navigational device for boats.

Do not disassemble the device. If the device is damaged, the power supply cables are not isolated or the isolation is damaged, DO NOT touch the device before unplugging the power supply.

All wireless data transferring devices produce interference that may affect other devices which are placed nearby.

The device must be connected only by qualified personnel.

The device must be firmly fastened in a predefined location.

The programming must be performed using a PC with autonomic power supply.

Installation and/or handling during a lightning storm is prohibited.

The device is susceptible to water and humidity.

TELTONIKA

Certification and Approvals

• FMM640 CE / RED
FMM640 E-Mark
FMM640 REACH
• FMM640 Declaration of IMEI assignment
• FMM640 Declaration of device operation temperature

This sign on the package means that it is necessary to read the User's Manual before your start using the device. Full User's Manual version can be found in our Wiki.

This sign on the package means that all used electronic and electric equipment should not be mixed with general household waste.

Hereby, Teltonika declare under our sole responsibility that the above described product is in conformity with the relevant Community harmonization: European Directive 2014/53/EU (RED).

TELTONIKA

Warranty

TELTONIKA guarantees its products to be free of any manufacturing defects for a period of 24 months. With additional agreement we can agree on a different warranty period, for more detailed information please contact our sales manager.

Contact us teltonika-iot-group.com/about-us/contacts/

All batteries carry a reduced 6 month warranty period.

If a product should fail within this specific warranty time, the product can be:

• Repaired
• Replaced with a new product
• Replaced with an equivalent repaired product fulfilling the same functionality
• TELTONIKA can also repair products that are out of warranty at an agreed cost.

Warranty Disclaimer

TELTONIKA PRODUCTS ARE INTENDED TO BE USED BY PERSONS WITH TRAINING AND EXPERIENCE. ANY OTHER USE RENDERS THE LIMITED WARRANTIES EXPRESSED HEREIN AND ALL IMPLIED WARRANTIES NULL AND VOID AND SAME ARE HEREBY EXCLUDED. ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO, LOSS OF USE OR REVENUE, LOSS OF TIME, INCONVENIENCE OR ANY OTHER ECONOMIC LOSS.

More information can be found at teltonika-iot-group.com/warranty-repair/