HG-C1100 - Laser pointer PANASONIC - Free user manual and instructions

Product Type	Compact Laser Displacement Sensor
Model	HG-C1100
Brand	Panasonic
Measurement Range	10-100 mm
Light Source	Red semiconductor laser, wavelength 655 nm
Laser Class	Class 2 (IEC 60825-1)
Power Supply	12-24 V DC (±10%)
Current Consumption	Max. 40 mA
Output	Analog voltage (0-5 V) or digital (NPN/PNP)
Resolution	0.5 mm (typical)
Accuracy	±1% of full scale
Response Time	1 ms
Temperature Drift	±0.03% of FS/°C
Dimensions (W x H x D)	20 x 15 x 6 mm (approx.)
Weight	Approx. 20 g
Protection Rating	IP67
Operating Temperature	-10 to +50 °C
Storage Temperature	-20 to +70 °C
Maintenance	Clean lens with soft cloth; no user-serviceable parts
Safety Precautions	Avoid direct eye exposure; use only in accordance with instructions
Included Accessories	Instruction manual, mounting bracket (optional)
Compliance	CE, FDA/CDRH

Frequently Asked Questions - HG-C1100 PANASONIC

What is the measurement range of the Panasonic HG-C1100?

The HG-C1100 has a measurement range of 10 to 100 mm (typical). For precise specifications, refer to the product datasheet.

Is the HG-C1100 a laser pointer or a sensor?

Despite being labeled as a 'laser pointer', the HG-C1100 is a compact laser displacement sensor designed for non-contact distance measurements.

Can I use the HG-C1100 for alignment purposes?

Yes, the visible laser beam can be used for rough alignment, but the primary function is precision distance measurement.

How do I connect the HG-C1100 to my system?

Connect the power supply (12-24 V DC) and output wires according to the wiring diagram in the manual. Ensure correct polarity to avoid damage.

Is the laser eye-safe?

The HG-C1100 is a Class 2 laser, which is safe for accidental exposure but avoid staring into the beam.

Can I adjust the measurement range?

The HG-C1100 has a fixed range. For adjustable range, consider other models like the HG-C1200 series.

How do I clean the sensor lens?

Use a soft, dry cloth to gently wipe the lens. Avoid solvents or abrasives that could scratch the optical surface.

What is the output format of the sensor?

The sensor provides an analog voltage output (0-5 V) proportional to distance. Some variants also offer digital outputs (NPN/PNP).

Can the HG-C1100 measure transparent objects?

It can measure transparent objects like glass, but accuracy may degrade. For best results, use a reflective target.

What should I do if the sensor is not detecting correctly?

Check the wiring, clean the lens, and verify the target reflectivity. If issues persist, consult the troubleshooting section in the manual.

USER MANUAL HG-C1100 PANASONIC

Conforming to EMC Directive

FDA

Conforming to FDA regulations

Reliable detection

in 10µm precision

Repeatability

10 μm (for HG-C1030)

Dimensions

W20 × H44 × D25 mm

Inflection resistant cable

Available for all models

Item\Model No.	HG-C1030	HG-C1050	HG-C1100	HG-C1200	HG-C1400
Measurement center distance	30 mm 1.181 in	50 mm 1.969 in	100 mm 3.937 in	200 mm 7.874 in	400 mm 15.748 in
Measurement range	±5 mm 0.197 in	±15 mm 0.591 in	±35 mm 1.378 in	±80 mm 3.150 in	±200 mm 7.874 in
Beam diameter	Approx.ø50 μm1.969 mil	Approx.ø70 μm2.756 mil	Approx.ø120 μm4.724 mil	Approx.ø300 μm11.811 mil	Approx.ø500 μm19.685 mil
Repeatability	10 μm0.394 mil	30 μm1.181 mil	70 μm2.756 mil	200 μm7.874 mil	300 μm 11.811 mil(Measuring distance 200 to 400mm7.874 to 15.748 in)800 μm 31.496 mil(Measuring distance 400 to 600mm15.748 to 23.622 in)

Overwhelmingly stable

Precise measurements on the order of 1/100 mm 0.0003 inch

Excellent level detection performance

Repeatability: 10 μm (for HG-C1030)

Fitted with a precise CMOS image sensor and an original algorithm

MICRO LASER DISTANCE SENSOR

Linearity: ±0.1% F.S. (for HG-C1030 / HG-C1050 / HG-C1100)

Compact

The smallest CMOS laser sensor in the industry* *Based on research conducted by our company as of May 2015

Measuring the insertion depth of an actuator

Compact and light-weight

W20 × H44 × D25 mm, approx. 35 g (excluding the cable)

Long distance measurement

Measurement center distance: 400 mm (for HG-C140), 200 mm (for HG-C1250)

Remove water droplets on detection surface to achieve correct measurement.

Equipped with 0-5 V analog output

The value can be measured with a distance sensor.

• Linearity: ±0.1% FS* • Temperature characteristics: 0.03% F.S./°C

The sensor not only indicates measured values in mm but also produces analog voltage outputs. Various calculations and storage (logging) can be performed when output is taken into a PLC + analog unit.

*For HG-C1030 / HG-C1050 / HG-C1100 ■Linearity characteristics (Typical example: HG-C1030)

A new optical system with a built-in mirror

In general, more accurate and stable measurements can be obtained by increasing the optical path length between the receptor and the light receiving element (CMOS), but this also increases the sensor depth and the sensor body gets bigger. The HG-C series sensors incorporating a new optical system with a built-in mirror provides smaller sensor depth as well as higher measurement accuracy equivalent to displacement sensors.

An aluminum die-cast casing protects from strain and heat

A light-weight but strong die-cast aluminum casing has been adopted. A compact, solid body casing reduces the impact of strain and heat on the measurement accuracy.

Aluminum die-cast casing

Useful functions

Teaching & window comparator mode

With an object below the sensor, press the TEACH key to set the valid range for distances via threshold values. There are 3 methods for setting the valid range: 1-point, 2-point, and 3-point teaching.

1-point teaching

Perform 1-point teaching and the threshold range is set for the distance from the reference surface of the sensing object.

2-point teaching

Press TEACH once for the lower (first point) and once for the upper limit (second point). Useful for sensing objects at different distances.

3-point teaching

This is the method to set the threshold range by conducting the teaching at 3 points (sensing object A, B and C). After teaching, the reference points are automatically sorted in ascending order (reference point 1, 2 and 3). The thresholds are set at the midpoints between reference point 1 and 2, and 2 and 3, respectively. Useful for sensing objects at different distances. In addition to the teaching & window comparator mode, the "rising differential mode", "trailing differential mode" and "normal sensing mode" are available. In normal sensing mode, "2-point teaching" as basic teaching and "limit teaching," which is useful for very small objects and backgrounds, are possible.

Timer setting function

The time mode options are "off-delay timer," "on-delay timer," "one-shot timer" and "no timer." The counting time is fixed to 5 ms.

Timer period: 5 ms (fixed)

Off-delay timer

Function: Extends output signals by 5 ms.

Usage: Appropriate in case a connected device is slow to respond and ON time is required to extend.

On-delay timer

Function: Overrides output signals for 5 ms after detection.

Usage: Convenient way to override temporary signals and control with a time lag.

One-shot timer

Function: Sends output signals for only 5 ms after detection.

Usage: Useful when the signal duration needs to be constant to meet inputs from a connected device. This mode is also used to extend temporary signals by a desired length of time.

Zero set function

This function compulsorily sets the measured value to "zero." The zero point can be set at a desired value. It is useful when measuring steps or tolerance with reference to the height of a sensing object.

Keep pressing both keys for 3 seconds.

* The zero set indicator (yellow) will turn ON while the zero set is valid. * When the zero set function is executed while the peak hold function or the bottom hold function is valid, the held measurement value is reset. * When the display setting is set to offset, the zero set function cannot be set.

External input setting function

One of four functions, "zero setting function," "teaching function," "emission stopping function" and "trigger function" can be assigned to an external input line.

Display setting function

How to indicate measured values of the moving sensed object can be chosen from three options, "Normal," "Invert" and "Offset."

Example: HG-C1050

	Outside the measuring range	Measuring near point	Measurement center	Measuring far point	Outside the measuring range

■Relation between the setting display and the analog voltage output

Peak and bottom hold functions

The peak hold function holds the maximum measured value which is output and displayed.

The bottom hold function holds the minimum measured value which is output and displayed.

* The peak hold function and the bottom hold function cannot be set at the same time. * When the zero set function is executed while the peak hold function or the bottom hold function is valid, the held measurement value is reset.

Threshold value fine adjustment function

Fine adjustment of threshold values can be performed while measurement is proceeding on the display, and even after teaching.

Key lock function

This function protects setting conditions from unintentional changes.

Type Appearance	Measurement center distance and measurement range	Repeatability	Beam diameter (Note)	Model No.
				NPN output	PNP output
Measurement center 30mm type		30 ± 5 mm1.181 ± 0.197 in	10 μm0.394 mil	Approx. ø50 μm1.969 mil	HG-C1030 HG-C1030-P
Measurement center 50mm type		50 ± 15 mm1.969 ± 0.591 in	30 μm1.181 mil	Approx. ø70 μm2.756 mil	HG-C1050 HG-C1050-P
Measurement center 100mm type		100 ± 35 mm3.937 ± 1.328 in	70 μm2.756 mil	Approx. ø120 μm4.724 mil	HG-C1100 HG-C1100-P
Measurement center 200mm type		200 ± 80 mm7.874 ± 3.150 in	200 μm7.874 mil	Approx. ø300 μm11.811 mil	NEWHG-C1200 HG-C1200-P
Measurement center 400mm type		400 ± 200 mm15.748 ± 7.874 in	300 μm 11.811 mil(Measuring distance 200 to 400 mm 7.874 to 15.748 in)800 μm 31.496 mil(Measuring distance 400 to 600 mm 15.748 to 23.622 in)	Approx. ø500 μm19.685 mil	NEWHG-C1400 HG-C1400-P

Note: This is the size at the measurement center distance. These values were defined using 1/e² (approx. 13.5%) of the center light intensity. Due to light leakage outside the specified area, the reflectance around the detection point may be higher than at the point itself, which may affect the measurement value.

SPECIFICATIONS

Type

Measurement center 30mm type

Measurement center 50mm type

Measurement center 100mm type

Measurement center 200mm type

Measurement center 400mm type

Item

NPN output

HG-C1030 HG-C1050 HG-C1100HG-C1200 HG-C1400

PNP output

HG-C1030-P HG-C1050-P HG-C1100-P HG-C1200-P HG-C1400-P

Applicable standard EMC Directive Compliance, FDA Standard

Measurement center distance

30 mm 1.181 in

50 mm 1.969 in

100 mm 3.937 in

200 mm 7.874 in

400 mm 15.748 in

Measurement range

±5 mm 0.197 in

±15 mm 0.591 in

±35 mm 1.328 in

±80 mm 3.150 in

±200 mm 7.874 in

Repeatability

10 μm 0.394 mil

30 μm 1.181 mil

70 μm 2.756 mil

200 μm 7.874 mil

300 μm 11.811 mil(Measuring distance 200 to 400 mm 7.874 to 15.748 in)800 μm 31.496 mil(Measuring distance 400 to 600 mm 15.748 to 23.622 in)

Linearity

±0.1 % F.S.

±0.2 % F.S.

±0.2 % F.S.(Measuring distance 200 to 400 mm 7.874 to 15.748 in)±0.3 % F.S.(Measuring distance 400 to 600 mm 15.748 to 23.622 in)

Temperature characteristic

0.03 % F.S./°C

Light source

Red semiconductor laser Class 2 [JIS/IEC/GB/FDA (Note 2)] Max. output: 1 mW, emission peak wavelength: 655 nm 0.026 mil

Beam diameter (Note 3)

Approx. ø50 μm 1.969 mil

Approx. ø70 μm 2.756 mil

Approx. ø120 μm 4.724 mil

Approx. ø300 μm 11.811 mil

Approx. ø500 μm 19.685 mil

Supply voltage

12 to 24 V DC ±10 %, Ripple P-P 10 % or less

Power consumption

40 mA or less (at 24 V DC supply voltage), 60 mA or less (at 12 V DC supply voltage)

Control output

NPN open-collector transistorMaximum sink current: 50 mAApplied voltage: 30 V DC or less (Between control output to 0V)Residual voltage: 1.5 V or less (At 50 mA sink current)Leakage current: 0.1 mA or less

PNP output type>PNP open-collector transistorMaximum source current: 50 mAApplied voltage: 30 V DC or less (Between control output to +V)Residual voltage: 1.5 V or less (At 50 mA source current)Leakage current: 0.1 mA or less

Either Light-ON or Dark-ON

Incorporated (Auto reset type)

Analogue output

Output range: 0 to 5 V (at alarm: +5.2 V)Output impedance: 100 Ω

Response time

Switchable between 1.5 ms / 5 ms / 10 ms

External input

NPN non-contact inputInput conditionsInvalid: +8 to +V DC or OpenValid: 0 to +1.2 V DCInput impedance: Approx. 10 kΩ

PNP output type>PNP non-contact inputInput conditionsInvalid: 0 to +0.6 V DC or OpenValid: +4 to +V DCInput impedance: Approx. 10 kΩ

Degree of pollution

2

Operating altitude

2,000 m 6561.680 ft or less

Environmental resistance

Protection

IP67 (IEC)

Ambient temperature

-10 to +45 °C -14 to 113 °F (No dew condensation or icing allowed), Storage: -20 to +60 °C -4 to 140 °F

Ambient humidity

35 to 85 % RH, Storage: 35 to 85 % RH

Ambient illuminance

Incandescent lamp: Acceptance surface illuminance 3,000 tx or less

Vibration resistance

10 to 55 Hz (period: 1 min.) frequency, 1.5 mm 0.059 in amplitude in X, Y and Z directions for two hours each

Shock resistance

500 m/s2 acceleration (50 G approx.) in X, Y and Z directions for three times each

Cable

5-core composite cable, 2 m 6.5617 ft long

Cable extension

Extension up to total 10 m 393.701 ft is possible with 0.3 mm2, or more, cable.

Material

Enclosure: Aluminum die-cast, Front cover: Acrylic

Weight

Net weight: approx. 35 g (without cable), approx. 85 g (including cable)

Notes: 1) Supply voltage: 24 V DC, ambient temperature: +20 °C (+68 °F), response time: 10 ms, and analog output value at the measurement center distance are used for unspecified measurement conditions. The subject is white ceramics. 2) This is based on the FDA Standard, according to Laser Notice No. 50 of the FDA Standard. 3) This is the size at the measurement center distance. These values were defined using 1/e² (approx. 13.5%) of the center light intensity. Due to light leakage outside the specified area, the reflectance around the detection point may be higher than at the point itself, which may affect the measurement value.

OPTIONS

Designation	Model No.	Description
Simple mounting bracket (Note)		Foot angled mounting bracket

Note: Due to the simple mounting bracket, the sensing characteristics may not be maintained depending on the installation conditions, especially when the purpose is to acquire displacement data or perform fine detection.

Simple mounting bracket · MS-HG-01

Material: Stainless steel (SUS304)

Two M3 screws (length 25 mm / 0.984 in) with washers (SPCC) are attached.

I/O CIRCUIT DIAGRAMS

NPN output type

*1

Non-voltage contact or NPN open-collector transistor - External input Invalid: +8 to +V DC or open Valid: 0 to +1.2 V DC

PNP output type

*1

Non-voltage contact or PNP open-collector transistor - External input Invalid: 0 to +0.6 V DC or open Valid: +4 to +V DC

SENSING CHARACTERISTICS (TYPICAL)

Linearity

HG-C1030(-P)

HG-C1050(-P)

HG-C1100(-P)

HG-C1200(-P)

HG-C1400(-P)

PRECAUTIONS FOR PROPER USE

- This catalog is only provided to help choose a product and the user's guide attached to the product must be read before use.

• Never use this product as a sensing device for personnel protection.
• In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country.

- Do not operate products using methods other than the ones described in the instruction manual included with each product. Control or adjustment through procedures other than the ones specified may cause hazardous laser radiation exposure.

• This product is classified as a Class 2 Laser Product under JIS / IEC / GB standards and FDA * regulations. Do not look at the laser beam directly or through an optical system such as a lens.
• The warning label (English) is attached to the product. Handle the product according to the instruction given on the warning label. (The warning labels in Japanese and Chinese are packed with the sensor.)

* The product complies with the FDA regulations and satisfies requirements of the FDA's Laser Notice No. 50.

Part description

PRO mode setting

Item	Default setting	Description
Response speed setting	Hr5o	Set the response time.“H:High precision 10ms, “”:Standard 5ms,“F:High speed 1.5ms
Output operation setting	L-on	Select the control output operation mode.“L-on”: Light-ON, “d”: Dark-ON
Sensing output setting		Set the sensing output.“:Normal sensing mode“R1-point teaching (Window comparator mode)“R2-point teaching (Window comparator mode)“R3-point teaching (Window comparator mode)“d”: Rising differential mode“d”: Trailing differential mode
Hysteresis setting		Set the hysteresis width.HG-C1030: 0.001 to 5.00 mm 0.00004 to 0.197 inHG-C1050: 0.01 to 15.00 mm 0.00039 to 0.591 inHG-C1100: 0.02 to 35.00 mm 0.00079 to 1.378 inHG-C1200: 0.1 to 80.0 mm 0.00394 to 3.150 inHG-C1400: 0.2 to 200.0 mm 0.00787 to 7.874 in
External input setting	OSET	Set the external input.“05Zero set function, “”:Teaching function“L”:Light emitting stop function, “”:Trigger function
Timer setting	non	Set the timer operation. The timer time is fixed at 5ms.“”No timer, “”:OFF delay timer“”ON-delay timer, “”:One-shot timer
Display setting	Std	The display of the measured value can be changed.“”Normal, “”:Invert“”:Offset oFSt
Hold setting	oFF	Set the control output and the analogue output operation when a measurement error occurs (insufficient light intensity, saturation of light intensity, out of measurement range).“”Hold OFF, “”: HoldON
ECO Setting		The digital display can be set to go OFF when key operation is not performed for 30 seconds. Current consumption can be reduced.“”ECO OFF, “”: ECOON
Reset setting	no	Return to the default setting (factory setting).“”: Reset NG, “”: Reset OK

Procedure

← : Press the TEACH key

← : Press UP key or DOWN key

←→: Press DOWN key

Mounting

- When mounting this product, use M3 screws. The tightening torque should be 0.5 N·m. Please prepare M3 screws separately.

- When mounting the simple mounting bracket (optional) on this product, the tightening torque should be 0.5 N·m or less.

Note: Due to the simple mounting bracket, the sensing characteristics may not be maintained depending on the installation condition, especially when the purpose is to acquire displacement data or perform fine detection.

Mounting direction

- Direction to a movable body

- When performing measurements of moving objects with excessively different materials and colors, mount the product according to the following directions to minimize measurement errors.

- When measuring rotating objects, mount the product as follows. Measurement can be performed with minimized effect on the object caused by up/down deflection, position deviation, etc.

- When there is a step in the moving object, mount the product as follows. Measurement can be performed with minimized effect from the edges of the steps.

• Measuring of narrow locations and recesses

- When measuring in narrow locations or inside holes, mount the product so that the optical path from the light-emitting part to the light-receiving part is not interrupted.

- When mounting the product on a wall

- Mount the product as follows, so that the multiple light reflections on the wall do not emit to the light-receiving part. When the reflection factor on a wall is high, it is effective to use a dull black color.

Others

- This product has been developed/produced for industrial use only.

- Make sure that the power supply is OFF before starting the wiring.

- If the wiring is performed incorrectly, it will cause a failure.

- Do not run the wires together with high-voltage lines or power lines, or put them in the same raceway. This can cause malfunction due to induction.

- Verify that the supply voltage variation is within the rating.

- If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground.

- If noise generating devices (switching regulators, inverter motors, etc.) are used around the sensor mounting area, make sure to connect the frame ground (FG) terminal of the device.

- Do not use this product during the transient state when the power supply is turned ON.

- The overall length of the cable can be extended to 10m maximum with a cable size of 0.3 mm² or more.

- Make sure that stress by forcible bend or pulling is not applied to the sensor cable joint.

- Although it depends on the type, light from rapid start type or high frequency lighting type fluorescent lights, sunlight, and etc. may affect the sensing, therefore make sure to prevent direct incident light.

- This product is suitable for indoor use only.

- Keep water, oil, fingerprints, and etc. which reflect light, or dust, particles, or etc. which interrupts the light, away from the emitting / receiving surfaces of this product. If contaminants adhere to the surface, wipe off with a dust-free soft cloth, or lens cleaning paper.

- Do not use the sensor in locations where there is excessive vapor, dust, or etc. or in an atmosphere where corrosive gases, etc. is generated.

- Take care that the product does not come in contact with oil, grease, organic solvents such as thinner, etc., strong acid or alkaline.

- Make sure to turn OFF the power supply, before cleaning the light emitting / receiving windows of the sensor head.

Error indication

- In case of errors, attempt the following measures.

Error indication Description Remedy
	Insufficient amount of reflected light.The sensing object is out of the sensing range.	Confirm that the sensing distance is within the specification range.Adjust the installation angle of the sensor.
Measured value blinks
Er01	Flash memory is damaged or is past its life expectancy.	Please contact our office.
Er11	Load of the sensing output is short-circuited causing an over-current to flow.	Turn OFF the power and check the load.
Er21	The semiconductor laser is damaged or is past its life expectancy.	Please contact our office.
Er31	When zero set is set, the measurement is not performed normally.Since the display setting is set to “Offset”, the zero set function can not be used.	Confirm that the sensing distance is within the specification range.Set the display to any setting except “Offset.”
Er41	During teaching, the measurement is not performed normally.	Confirm that the sensing distance is within the specification range.
Er90Er91Er92Er93	System error Please contact our office.

DIMENSIONS (Unit: mm in)

CAD data can be downloaded from our website.

HG-C□

Sensor

Model No.	Measurement center distance (L)	θ
HG-C1030(-P)	30 1.181 30°
HG-C1050(-P)	50 1.969 22.5°
HG-C1100(-P)	100 3.937 12.5°
HG-C1200(-P)	200 7.874 6.3°
HG-C1400(-P)	400 15.748 3.2°

MS-HG-01

Simple mounting bracket (Optional)

Material: Stainless steel (SUS304) Two M3 (length 25 mm 0.984 in) screws with washers (SPCC) are attached.

Introducing our laser sensors

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HL-G1 SERIES

High-precision measurement is achieved at a resolution of 0.5 μm 0.02 mil (HL-G103). Easy to embed in machines and production lines thanks to a built-in controller.

Full lineup! 10 models of diffuse reflection type (class 2) and 6 models of specular reflection type (class 1) are available. They accommodate a variety of applications.

Digital Laser Sensor

LS-500 SERIES

Industry's smallest* laser sensor head,

fastest response time* 60 μs.

* As of September 2013, as amplifier-separated type laser sensor amplifier, based on research conducted by us.

Engineered for maximum compatibility with fiber sensors in every aspect of its design, form and operability. The LS-500 delivers an environment that makes it easy to choose a class 1 laser sensor.

Please contact :

Panasonic Industrial Devices SUNX Co., Ltd.

2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan

Global Sales Department

Telephone: [phone], Facsimile: [phone]

panasonic.net/id/pidsx/global

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