POWX075 - Saw PowerPlus - Free user manual and instructions

Product Type	Slide Compound Mitre Saw
Brand	PowerPlus
Model	POWX075
Power Input	2000 W
Voltage / Frequency	230-240 V ~ 50 Hz
No-Load Speed	4200 min⁻¹
Blade Size (TCT)	305 × 30 × 3.0 mm, 80 teeth
Max Cutting Capacity (0°-90°)	310 × 95 mm (W × H)
Max Cutting Capacity (45°-90°)	215 × 95 mm
Max Cutting Capacity (0°-45°)	310 × 60 mm
Max Cutting Capacity (45°-45°)	215 × 60 mm
Bevel Angle Range	0° to 45° (left)
Mitre Angle Range	0° to 45° left/right
Dust Extraction	Yes, with dust bag or external vacuum
Laser Guide	Yes (Class 2)
Soft Start	Yes
Slide Mechanism	Yes, for wide workpieces
Table Extenders	Yes, left and right
Vice / Clamp	Yes, adjustable
Grooving Feature	Yes, with depth stop
Weight	Approx. 18 kg (estimated)
Sound Pressure Level	99 dB(A)
Sound Power Level	112 dB(A)
Vibration Level	1.2 m/s²
Insulation Class	Double insulated (Class II)
Warranty	36 months

Frequently Asked Questions - POWX075 PowerPlus

How do I replace the saw blade on the POWX075?

Unplug the tool. Lock the slide mechanism and raise the head. Depress the unlock handle and lift the blade guard. Use the supplied wrench to loosen and remove the fixing screw. Remove the outer flange, old blade, adapter, and inner flange. Clean the flanges and adapter. Install the new blade with teeth pointing in the direction of rotation (see arrow on housing). Reassemble in reverse order and tighten the screw. Lower the blade guard.

How do I adjust the mitre angle?

Loosen the lock knob (7) for mitre angle. Rotate the table to the desired angle using the scale (10). Tighten the lock knob securely before cutting.

How do I use the grooving feature?

Slide the groove stop (8) into position. Loosen the lock nut (31) on the adjusting screw (32). Turn the screw in or out to set groove depth. Tighten the lock nut. Perform a sliding cut. After use, slide the groove stop out of the way to cancel the feature.

How do I connect a vacuum cleaner for dust extraction?

Connect an adapter to the dust extraction connection (17) if needed. Then attach the vacuum hose. Alternatively, you can use the supplied dust bag by sliding it onto the connection. Empty the dust bag regularly for optimal performance.

What should I do if the saw blade does not cut through the workpiece completely?

Adjust the saw blade depth. Loosen the lock nut (22) on the adjusting screw (23). Turn the screw to allow the blade to reach the required depth. Tighten the lock nut. Perform a test cut to verify.

How do I maintain and clean the POWX075?

Always unplug before cleaning. Keep ventilation slots clean to prevent overheating. Wipe the housing with a soft cloth; use soapy water for stubborn dirt. Never use solvents. Periodically apply a drop of oil to the fixing screw thread (24). Store in a cool, dry place.

What type of saw blades can I use?

Only use sharp, undamaged blades suitable for a speed of at least 6000 min⁻¹. The blade bore must match the spindle diameter (30 mm). Do not use HSS steel blades. The recommended blade size is 305 × 30 × 3.0 mm with 80 teeth (TCT).

How do I perform a sliding cut?

Lock the head in its lowest position. Loosen the lock knob (6) and slide the head forward. Clamp the workpiece securely. Follow normal operation: depress the head with equal force to cut, then push the head backward to complete the cut. Raise the head only after the blade stops.

What safety precautions apply to the laser guide?

The laser is Class 2. Never look directly into the beam or point it at people. Avoid reflective surfaces. Do not open the housing; the laser contains no serviceable parts. If damaged, have it repaired by an authorized agent.

Where can I get spare parts or service for the POWX075?

Contact the PowerPlus after-sales service department at 00 32 3 292 92 90. Repairs must be carried out by an authorized service center. Use only identical replacement parts. The warranty covers 36 months from purchase for material or production flaws.

USER MANUAL POWX075 PowerPlus

1 APPLICATION 3
2 DESCRIPTION (FIG. A) 3
3 PACKAGE CONTENT LIST....3
4 SYMBOLS 4
5 GENERAL POWER TOOL SAFETY WARNINGS....4
5.1 Work area....4
5.2 Electrical safety 4
5.3 Personal safety 5
5.4 Power tool use and care....5
5.5 Service....5
6 ADDITIONAL SAFETY INSTRUCTIONS FOR CUT-OFF MACHINES....5
7 ADDITIONAL SAFETY INSTRUCTIONS FOR LASERS......6
8 ASSEMBLY 6
8.1 Mounting the machine (fig. A)....6
8.2 Adjusting the sawing angle (fig. A&B) 6
8.3 Adjusting the bevel angle (fig. A&C) 6
8.4 Checking and adjusting the saw blade depth (fig. C)....7
8.5 Replacing the saw blade (fig. D)....7
8.6 Setting the mitre angle (tig. A)....7
8.7 Setting the bevel angle (fig. A)....7
8.8 Setting the groove depth (fig. E)....7
8.9 Mounting and adjusting the table extenders (fig. F)....8
8.10 Mounting and adjusting the vice (fig. G)....8
8.11 Instructions for use 8
9 OPERATION....8
9.1 Switching on and off (fig. A) 8
9.2 Sliding cut (fig. A&H)....8
9.3 Grooving (tig. I)....8
9.4 Dust extraction (fig. J)....9
10 CLEANING AND MAINTENANCE 9

POWERPLUS® HIGH QUALITY TOOLS

POWX075 EN

10.1 Cleaning 9
10.2 Lubrication (fig. D)....9
11 TECHNICAL DATA....9
12 NOISE....9
13 SERVICE DEPARTMENT....10
14 STORAGE....10
15 WARRANTY....10
16 ENVIRONMENT 11
17 DECLARATION OF CONFORMITY 11

SLIDE COMPOUND MITRE SAW 2000W POWX075

1 APPLICATION

The tool is intended for accurate straight and Mitre cutting in wood. It is not designed for commercial use.

WARNING! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions

2 DESCRIPTION (FIG. A)

1. On/off switch 10. Scale for mitre angle
2. 1. Guide fence
3. Unlock handle machine head 12. Saw blade guard
4. Transport handgrip 13. Table top
5. Head lock down knob 14. Saw slot
6. Lock knob slide mechanism 15. Scale for bevel angle
7. Lock knob mitre angle 16. Lock knob bevel angle
8. Groove stop 17. Dust extraction connection
9. Mounting hole

3 PACKAGE CONTENT LIST

■ Remove all packing materials
■ Remove remaining packaging and transit supports (if existing)
- Check the completeness of the packing content
- Check the appliance, the power cord, the power plug and all accessories for transportation
■ damages.
- Keep the packaging materials as far as possible till the end of the warranty period. Dispose
- it into your local waste disposal system afterwards.

WARNING Packing materials are no toys! Children must not play with plastic bags! Danger of suffocation!

1 Mitre saw + stand 1 hex key 1 pc adjusting ring for saw blade
1 dust bag 1 user manual 2 AAA batteries (laser)
2 extension rods 1 saw blade (mounted) 1 set carbon brush
1 clamp 4 pcs rubber feet

When parts are missing or damaged, please contact your dealer..

4 SYMBOLS

In this manual and/or on the machine the following symbols are used:

	Denotes risk of personal injury or damage to the tool.		Wear eye protection
	Read manual before use		Wear gloves
	In accordance with essential requirements of the European directive(s)		"Class II - The machine is double insulated; Earthing wire is therefore not necessary

5 GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and all instructions. Failure to follow all warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

5.1 Work area

• Keep work area clean and well lit. Cluttered and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

5.2 Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

5.3 Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used whenever conditions require will reduce personal injuries.
• Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

5.4 Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or sticking of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to stick and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could lead to a hazardous situation.

5.5 Service

- Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

6 ADDITIONAL SAFETY INSTRUCTIONS FOR CUT-OFF MACHINES

■ Make sure that all devices screening the saw blade are in perfect working order.
■ Make sure that the saw blade is screened correctly.
- Never block the saw blade guard. Repair a jammed saw bladeguard before using the machine again.

POWX075 EN

■ Do not use saw blades made of HSS steel.
■ Do not use bent, deformed or otherwise damaged saw blades.
- Do not use saw blades which do not meet the specifications stated in this manual.
■ Before sawing, remove all nails and other metal objects from the workpiece.
■ Never start sawing before the saw reaches its full speed.
- Securely clamp the workpiece.
■ Never attempt to saw extremely small workpieces.
- Only leave the machine after switching off and when the saw blade has come to a complete standstill. Pull down the saw head and press in the locking knob.
■ Never try to slow the saw blade down by exerting pressure on the side.
■ Before performing maintenance to the machine, always unplug the machine.

7 ADDITIONAL SAFETY INSTRUCTIONS FOR LASERS

Warning! The laser beam potentially causes severe eye damage. Never look or stare directly into the laser beam.

During use, do not point the laser beam at people, directly or indirectly through reflecting surfaces.

- This laser complies with class 2 according to EN 60825-1:1994. The unit includes no servicing components. Do not open the housing for any reason. If the unit is damaged, have the damage repaired by an authorized repair agent

8 ASSEMBLY

8.1 Mounting the machine (fig. A)

The machine must be screwed to a workbench.

■ Mark the position of the mounting holes (9) on the workbench.
- Drill holes at each of the marked positions, adjusting the diameter and depth of the holes to the screws used.
- Place the machine on the workbench and insert the screws into the mounting holes.
■ Firmly tighten the screws.

8.2 Adjusting the sawing angle (fig. A&B)

■ The default angle between the saw blade and the saw table is 90°.
- Use a set square to check that the angle between the saw blade and the table top (13) is 90^ . If the angle does not measure 90^ adjust as follows:
- Loosen the head lock down knob (5) and move the head so the saw blade reaches a 90° angle.
- Loosen the locknut on the adjusting screw (18) and screw the adjusting screw in or out to achieve a 90° angle. Retighten the locknut.
- Tighten the lock knob.
- Loosen the screw (19) and adjust the pointer (20) so that it registers 0°. Tighten the screw.

8.3 Adjusting the bevel angle (fig. A&C)

■ The max. bevel angle is 45°.
■ Loosen the lock knob (16) and turn the head to the utter bevel angle.
- Check the bevel angle using the scale (15). If the angle does not measure 45^ adjust as follows:
- Loosen the locknut on the adjusting screw (21) and screw the adjusting screw in or out to achieve a 45° angle. Retighten the locknut.

8.4 Checking and adjusting the saw blade depth (fig. C)

• Follow the "Instructions for use" to perform a test cut.
• If the saw blade does not cut the workpiece completely, adjust as follows:
• Loosen the lock nut (22) on the adjusting screw (23).
• Turn the adjusting screw to allow the saw blade to achieve the required depth.
• Tighten the lock nut.

8.5 Replacing the saw blade (fig. D)

Before replacing the saw blade always unplug the tool. Do not use saw blades made of HSS steel. Only use saw blades suitable for a speed of at least 6000 min ^1 . Make sure that the spindle diameter and the saw blade bore match.

Only use sharp and undamaged saw blades. Cracked or bent saw blades must be replaced immediately.

• Lock the slide mechanism.
• Lock the head of the machine in its highest position.
• Keep the unlock handle machine head (3) depressed and turn the lower saw blade guard (12) fully upward. Place the supplied wrench onto the fixing screw (24).
• Depress the lock knob (25) and keep it depressed.
  ■ Loosen the fixing screw (24) and remove it.
• Remove the outer flange (26), the old saw blade (27), the adapter (28) and the inner flange (29).
  ■ Clean the flanges and the adapter.
• Place the inner flange and the adapter.
• Place the new saw blade with the teeth pointing in the direction of rotation. See the arrow on the housing (30).
• Place the outer flange on the saw blade.
  ■ Mount the fixing screw and tighten it.
  ■ Lower the saw blade guard.

8.6 Setting the mitre angle (tig. A)

The mitre angle is left/right infinitely variable between 0° and 45°.

■ Loosen the lock knob (7).
- Set the required mitre angle using the scale (10).
- Tighten the lock knob.

8.7 Setting the bevel angle (fig. A)

The bevel angle is infinitely variable between 0° and 45°.

■ Loosen the lock knob (16).
- Set the required bevel angle using the scale (15).
- Tighten the lock knob.

8.8 Setting the groove depth (fig. E)

Using the grooving feature, the machine can be used to make crosswise or slant grooves in workpieces.

• Slide the groove stop (8) into position.
• Loosen the lock nut (31) on the adjusting screw (32).
• Turn the screw in or out to set the groove depth.
• Tighten the lock nut.
• Slide the groove stop out of the way to cancel the groovingfeature.

8.9 Mounting and adjusting the table extenders (fig. F)

Using the table extenders you can support long workpieces. The table extenders can be mounted both to the left and to the right of the machine.

• Insert on each side a table extender (33) into the openings in the base of the machine as shown in the illustration.
• Secure each extender by tightening the lock knob (34).

8.10 Mounting and adjusting the vice (fig. G)

The vice can be mounted both on the left-hand and on the right-hand side of the machine.

■ Loosen the lock knob (35).
- Place the vice (36) into one of the mounting holes in the base of the machine as shown in the illustration.
- Tighten the lock knob.
- Unscrew the vice far enough to place the workpiece.
- Fasten the vice so the workpiece is clamped tightly between the vice and the table top (13).

8.11 Instructions for use

• Slide the head of the machine as far backward as possible and fix the head in this position.
• Pull out the head lock down knob (5) to raise the head of the machine.
• Keep the workpiece pressed to the table and the guide fence.
• Make sure that the saw blade has reached full speed before it touches the workpiece.
• Depress the head with equal force to allow the saw blade to cut through the workpiece and enter the table slot.
• Do not exert pressure on the saw blade. Allow the machine enough time to cut the workpiece.
• Only raise the head after the saw blade has come to a complete standstill.

9 OPERATION

9.1 Switching on and off (fig. A)

• To switch the tool on, keep the lock-off button (2) depressed and press the on/off switch (1)
• To switch the tool off, release the on/off switch (1).

Your POW X075 has a soft start function. Always allow the saw to reach full speed before you start cutting.

9.2 Sliding cut (fig. A&H)

Using the slide mechanism the cutting capacity can temporarily be enhanced for cutting off wide workpieces.

• Lock the head of the machine in its lowest position.
• Loosen the lock knob (6) and slide the head to the front.
• Clamp the workpiece in the vice (36).
• Follow the "Instructions for use", but keep the machine switched on.
• As soon as the head has been fully depressed, push it with equal force to the rear to allow the saw blade to further cut through the workpiece.
• Only raise the head after the saw blade has come to a complete standstill.

9.3 Grooving (tig. I)

■ Make sure that the groove stop (8) is in position.
- Perform a sliding cut as described above to make a groove.
- Cancel the grooving feature after use.

9.4 Dust extraction (fig. J)

The dust extraction outlet together with an external vacuum cleaner takes care of the dust extraction of the working surface.

• If necessary, connect an adapter to the connection (17).
• Connect a vacuum cleaner to the machine.

If you want to use the dust bag:

• Slide the dust bag (37) onto the connection (17).
• Regularly empty the dust bag to ensure optimum dust extraction.

10 CLEANING AND MAINTENANCE

Attention !Before performing any work on the equipment, pull the power plug.

10.1 Cleaning

• Keep the ventilation slots of the machine clean to prevent overheating of the engine.
• Regularly clean the machine housing with a soft cloth, preferably after each use.
• Keep the ventilation slots free from dust and dirt.
• If the dirt does not come off use a soft cloth moistened with soapy water.

Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

10.2 Lubrication (fig. D)

- From time to time, apply a drop of oil to the thread of the fixing screw (24).

11 TECHNICAL DATA

	POWX075
Voltage / frequency	230-240 V~50 Hz
Power input	2000 W
No load speed	4200 min-1
Blade size (TCT)	305 × 30 × 3.0 mm - 80T
Max.cutting capacity
0°-90°	310x95(wxh) mm
45"-90°	215x95(wxh) mm
0°-45°	310x60(wxh) mm
45"-45°	215x60(wxh) mm

12 NOISE

Noise emission values measured according to relevant standard. (K=3)

Acoustic pressure level LpA	99 dB(A)
Acoustic power level LwA	112 dB(A)

ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A).

aw (Vibration)

1,2 m/s²

K = 1,5 ~m / s^2

13 SERVICE DEPARTMENT

• Damaged switches must be replaced by our after-sales service department.
• If the connecting cable (or mains plug) is damaged, it must be replaced by a particular connecting cable which is available from our service department. Replacement of the connecting cable must only be carried out by our service department (see last page) or by a qualified person (qualified electrician).

14 STORAGE

• Thoroughly clean the whole machine and its accessories.
• Store it out of the reach of children, in a stable and secure position, in a cool and dry place, avoid too high and too low temperatures.
• Protect it from exposure to direct sunlight. Keep it in the dark, if possible.
• Don't keep it in plastic bags to avoid humidity build-up.

15 WARRANTY

• This product is warranted for a 36-month period effective from the date of purchase by the first user.
• This warranty covers all material or production flaws excluding : batteries, chargers, defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.
• Damage and/or defects resulting from inappropriate use also do not fall under the warranty provisions.
  ■ We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool.
• Repairs may only be carried out by an authorised customer service centre for Powerplus tools.
• You can always obtain more information at the number 00 32 3 292 92 90.
• Any transportation costs shall always be borne by the customer, unless agreed otherwise in writing.
• At the same time, no claim can be made on the warranty if the damage of the device is the result of negligent maintenance or overload.
• Definitely excluded from the warranty is damage resulting from fluid permeation, excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneous net voltage. This list is not exhaustive.
• Acceptance of claims under warranty can never lead to the prolongation of the warranty period nor commencement of a new warranty period in case of a device replacement.
• Devices or parts which are replaced under the warranty therefore remain the property of Varo NV.
• We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).
• Your purchase receipt must be kept as proof of date of purchase.
• Your appliance must be returned undismantled to your dealer in an acceptably clean state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

16 ENVIRONMENT

Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.

17 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that, product : Laser Slide Compound Mitre saw trade mark : POWERplus model : POWX075

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature); 2004/108/EC 2006/42/EC 2011/65/EC 2000/14/EC Annex V LwA 109 dB(A) / 112 dB(A)

European harmonized standards (including, if applicable, their amendments up to the date of signature); EN61029-1 : 2009 EN61029-2-9 : 2009 EN55014-1 : 2006 EN55014-2 : 1997 EN61000-3-2 : 2006 EN61000-3-3 : 2008

Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.

The undersigned acts on behalf of the company CEO,

Hugo Cuypers Regulatory Affairs – Compliance Manager Date: 24/10/2013