SC1-1003 - Toilets PolyJohn - Free user manual and instructions

USER MANUAL SC1-1003 PolyJohn

Line drawing of a modular electronic device with front panel and side legs (no text or symbols)

SPECIFICATIONS

DIMENSION

IMPERIAL

METRIC

Exterior Height 91 in 231 cm

Interior Height 83 in 211 cm

Exterior Width 47 in 119 cm

Interior Width 45.7 in 109 cm

Exterior Length 47 in 119 cm

Interior Length 43 in 116 cm

Weight 243 lb. 110 kg

Door Frame Height (ID) 75 in 191 cm

Door Frame Width (ID) 26 in 66 cm

Side Panel Decal Area 6 in X 37 in 15 cm X 94 cm

Door Decal Area 22.5 in X 29 in 57 cm X 74 cm

Seat Height 16.5 in 42 cm

Water Use Per Flush

3 gal 11.35 L

POLYJOHN

USA

PolyJohn Enterprises Corp.

2500 Gaspar Ave.

Whiting, IN 46394

Phone: [phone]

Fax: [phone]

www.polyjohn.com

[e-mail]

POLYJOHN

WORLDWIDE

PolyJohn (UK) Ltd.

Equinox 1 Audby Lane

Wetherby, England LS22 7RD

Phone: [phone]

Fax: [phone]

[e-mail]

POLYJOHN

CANADA

Rama Plastics

P.O. Box 2300

199 Forest Plain Rd.

Orillia, Ontario LV3 6S2

Phone: [phone]

Fax: [phone]

[e-mail]

SC1-1000 City Mains Exploded Parts Diagram

SCT Operations May 2014 Page 2 of 8 FS1-0007* Roof Panel (4) PC-000100 Rivet (4) PC-000106 Washer (4) PC-000121 Washer FS1-0062 Left Rear Extrusion (9) PC-000104 Rivet FS1-0061 Top Rear Extrusion (5) PC-000104 Rivet (3) SG1-0037 Inner Screen (3) SG1-0038 Outer Screen (6) PC-000102 Rivet (6) PC-000106 Washer SC1-0004* Rear Panel (4) PC-000192 Sems Screw FS1-0063 Right Rear Extrusion (9) PC-000104 Rivet FS3-0003* Front Assembly (17) PC-000104 Rivet (4) PC-000159 1/4-20 x 3-1/2" Bolt (4) PC-000123 Washer (4) PC-000140 Nylock Nut -FS3-0060 Door Jamb -PC-100787 Serial I.D. Plate -(2) PC-000108 Rivet -FS1-0005*C Complete Door --FS1-0005* Fleet Door -(3) PC-100170 Hinge Assembly -(6) PC-000116 Rivet -(3) PC-000160 5/16" x 3/4" Bolt -(3) PC-000161 5/16" Flat Washer -(3) SG1-0037 Inner Screen -(3) SG1-0038 Outer Screen -(6) PC-000104 Rivet -(6) PC-000106 Washer FS1-0034* Door Panel Cover (4) PC-000158 Screw (2) PC-000147 Screw SG1-0032 Retain Plate PC-000800 Spring Assembly SG1-0030 Slide Latch Not Shown: PC-000181 Spring Clip (2) PC-000104 Rivet SG1-0031C Slide Latch Cover Plate SG1-0031 Slide Cover Plate SA1-0017 Handle U Bolt (2) PC-100134 Handle Screws (2) PC-100796 Grommet PC-000223 Hover Handle (2) PC-000104 Rivet PC-100455 Hatch (8) PC-000104 Rivet (8) PC-000106 Washer PC-000490 T.P. Dispenser PC-000760 Rod PC-000205M Lock (4) PC-000100 Rivet (4) PC-000106 Washer (2) FS1-0002* Side Panel (10) PC-000192 Sems Screw SC1-002C Base w/Vanity Complete

SC1-0020C Main Parts Diagram

SC1-0030 Sink Bowl (3) PC-000104 Rivet (3) PC-000106 Washer SC1-0021* Vanity Cover (6) PC-000147 - #10 x .75" Screw SC1-0022* Vanity (10) PC-000192 - Sems Screws PC-100415 Commode Handle PC-000204CB Toilet Seat SC1-0040 Porcelain Commode (4) PC-000122 - 1/4-20 x 2-1/4" Screw (4) PC-000123 - 1/4" Washer (4) PC-000140 - 1/4-20 Nylon Lock Nut (4) PC-000187 - Grommet SC1-0023 - Cistern SC1-0020F Floor Plate (10) PC-000117 Rivet SG1-0020G Base *Must Specify Color

SC1-0020C Fresh Water Plumbing Parts

PC-100580 Faucet PC-100400 Fill Valve PC-000390 1/2" x 1/2" x 16" Flex Connector PC-000391 1/2" x 7/8" x 12" Flex Connector PC-000349 1/2" Tube Stem Adapter PC-100307 1/2" Tube Tee PC-100302 Water Regulator PC-100307 1/2" x 1/2" Tube Female Connector CT50-032 1/2" x 32" Tube PC-100349 1/2" x 1/2" Tube Male Connector CT50-0015 1/2" x 1-1/2" Tube

SC1-0020 Waste System Parts

PC-100410 Flush Valve PC-100522 2" x 1-1/2" Reducer PC-000300 Sink Strainer w/Gasket PC-000341 Strainer Nut (2) PC-000363 #32 Hose Clamp PC-100521 Vacuum Breaker PC-100500 Tailpiece PC-100511 1-1/2" Slip Elbow SC1-0024 City Mains Plumbing (2) PC-000364 #72 Hose Clamp PC-100519 Pan Connector

General Information

The City Mains unit is an upscale portable restroom designed to be used in a permanent or semi-permanent installation. It features a porcelain commode, a sink with self closing faucet, soap dispenser, toilet paper dispenser, paper towel dispenser., and mirror. A pressurized fresh water connection and holding tank or sanitary sewer connection are required to operate..

Setup

Place the unit on a flat level surface, close to where the fresh water source and sanitary connection is located. Because of the permanent nature of the unit, it is recommended to leave space on the back side of the unit so that maintenance can be performed through the rear hatch if needed. Connect the fresh water using a 3/4" garden hose connection and connect the waste using a 4" pvc pipe inclined no less than 1/8" per foot. The waste pipe can be connected to either a sewer line, or a holding tank, provided the holding tank is below the height of the discharge pipe of the unit.

On the inside, remove the 6 screws that hold the vanity lid on. Turn the water on to the unit, and check to see that the cistern is flling with water. The amount of water that the unit uses to fl ush can be adjusted by moving the fl oat up or down on the water intake valve, located on the right side of the cistern.

When the water has reached the desired level, flush the toilet. Run also the sink at this time by depressing the button on the faucet. Be sure that some of the plumbing didn't loosen during transport by going around the rear of the unit, and opening the hatch in the rear panel, and checking the plumbing for leaks.

15.400 11.789 13.300 17.155

Line drawing of a rectangular trash bin with two circular outlets and a base (no text or symbols)

Soap Dispenser

To fill the soap dispenser, open it by placing your hands on both sides of the dispenser. Position your thumbs on the front approximately where the two dots are located in the illustration (the tips of your thumbs should be inline with the gray top, but not on it). Push in on the clear plastic while using your thumbs to "pop" the gray lid off. Fill with 30 fl uid ounces of liquid soap. Snap the lid back on. The dispenser can be removed from the side wall for cleaning by removing the top, and then pressing in on the tab located at the rear of the dispenser, while lifting up on the dispenser body.

General Paper Towel Information

These dispensers are designed to accept towels that are no wider than 9-1/2" wide, whether using single, multi-fold, or a roll towel. The recommended towels are the Georgia Pacific #23504 - single fold towel or the Baywest Ecosoft #46200 - roll towel. NOTE: The use of a roll towel complies with ADA requirements.

Line drawing of a hand holding a rectangular object (no text or symbols)

Opening the Paper Towel Dispenser

Position your hands on both sides of the dispenser cover (as shown). While pulling out on both sides lift up the cover and pull down towards yourself.

Filling the Dispenser

Filling with Fold Towels: Place the package of towels on the towel tray with the fold of the towel facing downward. Pull the first towel through the middle opening of the paper towel tray. Close the cover.

Line drawing of a hand holding a curved object (no text or symbols)

with the roll of towel towards the right. Pla side of the spindle into Feed the roll of towels Arrow end of spindle Towel coming off over the front of the tray

Filling with a Roll of Towels: Place the roll of towels on the spindle with the roll of towels coming off towards you with the arrow end of the spindle facing towards the right. Place the spindle into the right side of the dispenser first. Place the left side of the spindle into the groove on the left side of the dispenser and push down in place. Feed the roll of towels over the front of the paper towel tray. Close the cover.

Cleaning and Maintenance

• Use a mild soap to clean all surfaces and component parts. A toilet bowl cleaner may be used to clean the porcelain commode.
• The sink bowl and mirror are acrylic, do not use solvent cleaners, use only a mild liquid soap. To maintain a gloss, use a flannel cloth with a good plastic cleaner or polish.
• Minor scratches and abrasions can be lightly sanded or scrubbed with a mild abrasive cleaner (such as "Soft Scrub") that contains calcium carbonate, hypochlorate bleach and detergents. Be sure to follow the cleaning product directions since these ingredients may cause hazardous gases when mixed with other chemicals. Rinse the cleaned area and buff with a conventional wax.
• Some light scratches may also be hidden by using an industrial hot air gun.
• To keep the interior smelling fresh, spray the interior with a deodorant spray.

For a source of cleaning, deodorizing and paper products contact:

COOPER'S OWN

2500 GASPAR AVE.

WHITING, IN 46394-2175

800-292-1305

www.polyjohn.com/products/supplies/cooper-s-own/

Winterizing

Turn off the water supply and disconnect the fresh water line from the rear of the unit. On the inside, remove the 6 screws that hold the vanity cover in place, and set the vanity cover aside. Flush the unit by holding the handle down until all (most) of the water is out of the cistern. Use a wet vac or a towel to remove the remaining water. Reinstall the vanity lid. Using a plunger, push out the standing water in the toilet. Use a wet vac or towel to remove the remaining water.

Disconnect the waste connection at the rear of the unit. Open the hatch, and at the 'Tee' fitting, disconnect the fresh water line that feeds the faucet. This is done by pushing the ring at the end of the fitting (where the tubing connects) towards the fitting, and then pulling out the tube. On the inside of the unit, depress and hold the faucet button to let the water out of the line. Reconnect the line by pushing the tubing completely into the fitting until it's fully seated. It might take a little extra push to get it past the internal o-ring to get it fully seated.

We highly recommend membership in the Portable Sanitation Association International (PSAI); the worldwide authority on portable sanitation services. The PSAI, "Portable Sanitation Industry Certification Program" manual contains a wealth of information on standards and service procedures. For more information contact the PSAI:

PORTABLE SANITATION ASSOCIATION INTERNATIONAL (PSAI)

7800 METRO PARKWAY, SUITE 104

BLOOMINGTON, MINNESOTA 55425 USA

800-822-3020 / 612-854-8300 FAX [phone]

www.psai.org

PolyJohn Enterprises Corporation publishes a series of technical manuals of guides for the Portable Sanitation Association International. Contact your area sales representative for further details.

OUR MISSION STATEMENT

"PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with a work environment committed to excellence, and its customers with innovative products, services and technology that meet or exceed their requirements."

THANK YOU FOR PURCHASING POLYJOHN PRODUCTS!

Look for us on the web @PolyJohn.com