PJG3-1004 - Portable toilets PolyJohn - Free user manual and instructions

Brand	PolyJohn
Model	PJG3-1004
Product Type	Portable Toilet with Hand Wash Station
Compliance	GAP (Good Agricultural Practices) Compliant
Dimensions (approx.)	44 in (W) x 48 in (D) x 90 in (H)
Weight (approx.)	250 lbs
Material	High-density polyethylene (HDPE)
Color	White (typical)
Water Supply	Manual fill via sink (fresh water tank)
Hand Wash Operation	Foot pump
Soap Dispenser Capacity	30 fluid ounces
Towel Dispenser Type	Accepts single-fold, multi-fold, or roll towels up to 9.5 in wide
Recommended Towels	Georgia Pacific #23504 (single-fold) or Baywest Ecosoft #46200 (roll)
Drain Hose	5/8 in x 36 in (included)
Installation	Requires assembly and mounting on trailer chassis (not included)
Tools Required	Marker, 1-1/8" hole saw, drill with 13/64" bit, slotted screwdriver, 7/16" socket wrench, rivet gun with 3/16" tip
Maintenance	Clean with mild soap; use fresh sink tablets to keep water fresh; light scratches can be sanded or buffed with wax
Spare Parts Availability	Commonly available from PolyJohn or authorized dealers
Contact (USA)	PolyJohn Enterprises Corp, 2500 Gaspar Ave, Whiting, IN 46394, Phone: [phone]
Contact (UK)	PolyJohn (UK) Ltd., Equinox 1 Audby Lane, Wetherby, England LS22 7RD, Phone: [phone]
Contact (Canada)	PolyJohn Canada, P.O. Box 2300, 199 Forest Plain Rd., Orillia, Ontario LV3 6S2, Phone: [phone]

Frequently Asked Questions - PJG3-1004 PolyJohn

How do I install the hand wash sink on my PJG3-1004?

First, mount the PJG3-0020 bracket to the foot pump plate using two hex head bolts and washers. Then mark and cut a 1-1/8" drain hole in the rear wall panel. Route the drain hose through the hole. Position the sink against the rear wall and secure with self-tapping screws into the trailer frame. Drill two holes near the top of the sink and fasten with screws, washers, and lock nuts from inside.

What type of soap can I use in the dispenser?

Use liquid hand soap. The dispenser holds up to 30 fluid ounces. To fill, open the lid, remove the body by pushing the tab on the mounting plate, fill with soap, then reattach and snap the lid back on.

How do I refill the paper towel dispenser?

Open the dispenser by pulling out on both sides and lifting the cover. For fold towels, place the package on the tray with folds facing down and pull the first towel through the opening. For roll towels, place the roll on the spindle with the arrow end facing right, feed the towel over the front of the tray, and close the cover.

What are the recommended towels for the dispenser?

The dispenser accepts towels up to 9.5 inches wide. Recommended options are Georgia Pacific #23504 single-fold towel or Baywest Ecosoft #46200 roll towel. Roll towel use complies with ADA requirements.

How should I clean and maintain the portable toilet?

Use a mild soap to clean all surfaces. For minor scratches, lightly sand or scrub with a mild abrasive cleaner like Soft Scrub, rinse, and buff with conventional wax. Some scratches can be hidden with an industrial hot air gun. Add a fresh sink tablet to the sink water each time it's filled to keep water fresh.

Is the PJG3-1004 ADA compliant?

While the unit itself may not be specifically ADA compliant, the use of a roll towel in the paper towel dispenser helps meet ADA requirements for towel dispensers.

What tools are needed for assembly?

You will need a marker, 1-1/8" hole saw, drill with 13/64" bit, slotted screwdriver, 7/16" socket wrench, and a rivet gun with 3/16" tip.

Where can I get replacement parts or accessories?

Replacement parts and accessories are available from PolyJohn or authorized dealers. Contact PolyJohn Enterprises Corp at 800-292-1305 or visit www.PolyJohn.com. For cleaning and deodorizing products, contact RID IT at the same number, ext. 514.

Does this unit require a trailer chassis?

Yes, the PJG3-1004 is designed to be mounted on a trailer chassis, specifically the PJ Single Trailer Chassis (model TU01-1000). The installation instructions assume the unit is already mounted on the chassis.

What is the warranty on PolyJohn products?

The manual does not specify a warranty period, but PolyJohn is a family-owned company committed to quality. For warranty details, contact PolyJohn directly.

USER MANUAL PJG3-1004 PolyJohn

PJG3 Exterior Components Installation Instructions

*GAP Compliant Unit * Good Agricultural Practices

\~\~Tools Required\~\~

• Marker
• 1-1/8" Hole Saw
- Drill w/13/64" bit
• Slotted Screw Driver
• 7/16" Socket Wrench
• Rivet Gun w/3/16" tip

Full Size Scale Fasteners

(7) PC-000106 Washer

(6) PC-000123 Washer

(2) PC-000140 Nylon Lock Nuts

(7) PC-000102 Rivet

(2) PC-000142 Hex Head Bolt

(2) PC-000156 - Self-Tapping Screw

(2) PC-000175 Screws

POLYJOHN

USA

PolyJohn Enterprises Corp

2500 Gaspar Ave.

Whiting, IN 46394

Phone: [phone]

Fax: [phone]

www.polyjohn.com

[e-mail]

POLYJOHN

WORLDWIDE

PolyJohn (UK) Ltd.

Equinox 1 Audby Lane

Wetherby, England LS22 7RD

Phone: [phone]

Fax: [phone]

www.polyjohn.co.uk

[e-mail]

POLYJOHN

CANADA

PolyJohn Canada

P.O. Box 2300

199 Forest Plain Rd.

Orillia, Ontario LV3 6S2

Phone: [phone]

Fax: [phone]

www.polyjohncanada.ca

[e-mail]

PJG3 - Exterior Assembly

July - 2009

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Assembly Instructions

NOTE: The PJG3-1006 Unit must already be mounted on the TU01-1000 - PJ Single Trailer Chassis In order to install the exterior components.

STEP 1: MOUNT PJG3-0020 BRACKET

Remove the (2) PC-000135 - Screws from the PS02-0003 - Foot Pump Plate located on the bottom of the PS02-1000 - Hand Wash Stand. Line up the slotted holes on the bottom of the PJG3-0020 - PJG3 Gap Sink Bracket with those in the foot pump plate. Fasten the sink bracket to the foot pump plate loosely until positioned in the mounting location using (2) PC-000142 - Hex Head Bolts with (2) PC-000123 - Washers.

STEP 2: SINK DRAIN HOLE LOCATION

With a marker, mark the drain hole location for the sink drain hose approximately 9-3/4" in from the right side vertical rib and up 19-1/2" from the bottom edge of the rear wall panel. Using a 1-1/8" hole saw cut through the panel and into the tank. Push the end of the CH063-036 - 5/8" x 36" Drain Hose through the drain hole (make sure the drain hose is routed through one of the molded-in channels along the sink back).

STEP3: PS02-1000 SINK INSTALLATION

Place the sink into position against the rear wall panel with the left side of the sink flush against the chassis tongue receiver and the right side resting on top of the TU01-9160G - Left Skid Bracket on the TU01-0001GC - Trailer Chassis. Drive (2) PC-000156 - Self-Tapping Screws through the holes in the side of the bracket into the frame of the trailer chassis. Tighten the hex head bolts on the bottom of the sink (from Step 1 - the bracket to the foot pump plate). Using a 13/64" bit, drill into the two square recesses located near the top of the sink (to the left and right of the spigot, making sure to drill into the wall panel). Fasten the top of the sink to the wall by placing (2) PC-000175 - Screws with (2) PC-000123 - Washers into the holes just drilled from the outside with (2) PC-000123 - Washers and (2) PC-000140 - Nylon Lock Nuts on the inside.

STEP 4: LS04-0001 SOAP DISPENSER INSTALLATION

Remove the top of the LS04-0001 - Soap Dispenser by placing your hands on both sides of the dispenser and pressing up on the tabs of the lid. Remove the backing plate from the dispenser by pushing back on the tab at the top, and sliding the backing plate down. Place the backing plate up against the rear wall panel (centered in the rib just above the sink and to the left of the spigot). Using the top of the three mounting holes as a guide, drill three 13/64" holes into the wall panel. Rivet in place from the outside using (3) PC-000102 - Rivets with (3) PC-000106 - Washers on the inside. Place the body of the soap dispenser on the backing plate and snap the lid back on.

STEP 5: TD04-1000 PJ PAPER TOWEL INSTALLATION

Open up the TD04-1000 - Paper Towel Dispenser (for instructions see page 3). Place the dispenser up against the raised panel of the rear wall just below the fly screens (centering as far left as possible). Using the mounting holes as a drill guide, drill four 13/64" holes into the wall panel. Rivet in place using (4) PC-000102 - Rivets from the outside with (4) PC-000106 - Washers on the inside.

General Information

NOTE: These dispensers are designed to accept towels that are no wider than 9-1/2" wide, whether using single, multi-fold, or a roll towel. The recommended towels are the Georgia Pacific #23504 - single fold towel or the Baywest Ecosoft #46200 - roll towel. NOTE: The use of a roll towel complies with ADA requirements.

Hand holding a cylindrical object with dashed lines indicating texture or edges (no text or symbols)

Opening the Paper Towel Dispenser

Position your hands on both sides of the dispenser cover (as shown). While pulling out on both sides lift up the cover and pull down towards yourself.

Filling the Dispenser

Filling with Fold Towels: Place the package of towels on the towel tray with the fold of the towel facing downward. Pull the first towel through the middle opening of the paper towel tray. Close the cover.

Line drawing of a hand holding a rectangular object (no text or symbols)

Filling with a Roll of Towels: Place the roll of towels on the spindle with the roll of towels coming off towards you with the arrow end of the spindle facing towards the right. Place the spindle into the right side of the dispenser first. Place the left side of the spindle into the groove on the left side of the dispenser and push down in place. Feed the roll of towels over the front of the paper towel tray. Close the cover.

TD04-1000 PJ Paper Towel Dispenser
Exploded View

LS04-0001 - Soap Dispenser
Exploded View

Filling the Soap Dispenser

Open the soap dispenser by placing your hands on both sides of the dispenser and pressing up on the tabs of the lid. Locate the tab on the mounting plate at the rear of the dispenser, push in on it and slide the dispenser up and off. Fill with 30 fluid ounces of liquid soap. Refasten it to the mounting plate and snap the lid back on.

PJG3 - Exterior Assembly
July - 2009
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PS02-1000 Hand Wash Stand - Exploded View

CLEANING AND MAINTENANCE

Use a mild soap to clean all surfaces and component parts.

Minor scratches and abrasions can be lightly sanded or scrubbed with a mild abrasive cleaner (such as "Soft Scrub") that contains calcium carbonate, hypochlorate bleach and detergents. Be sure to follow the cleaning product directions since these ingredients may cause hazardous gases when mixed with other chemicals. Rinse the cleaned area and buff with a conventional wax.

Some light scratches may also be hidden by using an industrial hot air gun.

If sink is installed add a "Fresh Sink Tablet" (chlorinated tablet) each time the sink is filled with water to keep the water fresh.

For a source of cleaning, deodorizing and paper products contact:

RID IT

2500 GASPAR AVE.

WHITING, IN 46394-2175

800-292-1305 EXTENSION 514

www.rid-it.com

OUR MISSION STATEMENT

"PolyJohn is a family owned, state of the art, plastics manufacturing company dedicated to providing its employees with a work environment committed to excellence, and its customers with innovative products, services and technology that meet or exceed their requirements."

THANK YOU FOR PURCHASING POLYJOHN PRODUCTS!

Look for us on the Web @ www.PolyJohn.com

PJG3 - Exterior Assembly

July - 2009

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