Fuse XL-1800 - Fitness Equipment True - Free user manual and instructions

USER MANUAL Fuse XL-1800 True

Fuse XL-1800 Horizontal Leg Curl

Black fitness equipment with adjustable arm and control panel (no visible text or symbols)

TRUE

IMPORTANT:

All products shown are prototype. Actual product delivered may vary.

Product specifications, features & software are subject to change without notice.

For the most up-to-date owner's manual please visit www.truefitness.com.

For documents in additional languages please visit www.truefitness.com/resources/document-library/

IMPORTANTE:

A MESSAGE TO OUR CUSTOMERS

Frank Trulaske began TRUE Fitness ^® over thirty-five year ago with the simple philosophy of delivering superior fitness products, service, and support. Today, TRUE is the global leader in premium fitness equipment for the commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety and style. TRUE has received many awards for its product over the years and remains the benchmark for the industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used in all its products, both commercial and residential alike.

The proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line of extraordinary cardio and strength equipment. As a result, people all over the world are benefiting from the TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the TRUE heritage. TRUE's patented Heart Rate Control technology is just one of the remarkable ways we deliver simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and fitness goals.

At the heart of our success is the relentless and systematic life testing of both our products and their components. We have dedicated employees who understand our philosophy is to deliver the best products in the world.

Our goal is to deliver the world's best premium equipment for our customers' health and fitness solutions.

Table of Contents

CHAPTER 1: SAFETY INSTRUCTIONS ....5

• COMMERCIAL MAINTENANCE SCHEDULE: 9

CHAPTER 2: ASSEMBLY GUIDE ....10

• MACHINE SPECIFICATIONS: 10

• REQUIRED TOOLS: 11

• WORKOUT PLACARD: 11

• COMPLIANCES:....11

LABELS: 12

• PRE-ASSEMBLY CHECKLIST: 13

ASSEMBLY STEPS: 15

CHAPTER 3: CARE & MAINTENANCE....26

CARE & MAINTENANCE: 26

• DAILY INSPECTION & MAINTENANCE: 26

• WEEKLY INSPECTION & MAINTENANCE: 26

• OTHER SCHEDULED PREVENTIVE MAINTENANCE: 27

• CLEANING THE EQUIPMENT: 27

CABLE INSPECTION & MAINTENANCE: 28

CHAPTER 4: CUSTOMER SERVICE....30

- CONTACTING SERVICE: 30

• CONTACTING SALES: 30

• REPORTING FREIGHT OR PARTS DAMAGE: 31

CHAPTER 5: ADDITIONAL INFORMATION:....32

CHAPTER 1: SAFETY INSTRUCTIONS

FACILITY AND USER SAFETY PRECAUTIONS

1. Review and understand all of the warning labels affixed to this machine and on the facility safety sign.
2. Be certain that the machine operation is understood before it is used. Refer to the instructional procedure label affixed to the machine.
3. Make sure all users are properly trained on how to use this equipment. If this machine is being used in a commercial setting, end users may not have access to this owners manual. It is the responsibility of the facility to instruct users as to the proper usage of the equipment as well as making them aware of potential hazards. Maximum user weight is 300 lbs (136 kg) unless otherwise stated in the manual.
4. Use each machine only for the intended exercise. Do not allow anyone to invent exercises not included on the instructional procedure label or the intended use Label.
5. Do not modify the machine.
6. This equipment meets industry safety standards for stability when used for the intended exercise. Do not allow straps, resistance bands or other means to be attached to the framework of this machine to perform stretching or body weight exercises. This can result in machine instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an exercise program. All medical issues should be reviewed to ensure that weight training will not aggravate pre-existing medical conditions.

CHAPTER 1: SAFETY INSTRUCTIONS

12d. This equipment is designed for standard olympic size weight plates with a 50mm bore (1.9").
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is 45 lbs. (25 kg.).

1. On Selectorized and Cable equipped machines:

13a. Do not allow users to perform any exercise by holding the end of the cable and/or the cable end fitting. Use only appropriate handles or attachments properly connected to the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if the top plate or weight stack is pinned in a raised position. Use an assistant and carefully return the machine to the proper position with the cap plate resting on the top weight. Inspect the entire length of the cable to ensure that it is properly seated in all of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add additional weight to the weight stacks. Use only the TRUE adder weight system specifically designed for the machine.

INSTALLATION SAFETY PRECAUTIONS

1. Read this installation manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and operation. Installation must meet ADA requirements for accessibility.
3. Install this piece of equipment on a solid level surface that does not deviate more than 1/8" over a 10' distance (or as defined and required by local building and architectural codes.)
4. TRUE strongly recommends that all equipment be anchored to the floor to prevent movement and increase stability.

• Due to the wide variation of flooring on which the unit can be installed, contact a

CHAPTER 1: SAFETY INSTRUCTIONS

MAINTENANCE SAFETY PRECAUTIONS

1. Refer to the maintenance schedule table in this manual for when to perform maintenance.

2. Check the function of your machine DAILY by verifying the following:

3. If equipped with cables, inspect cables and end fittings for any signs of wear. Replace if worn, frayed, or damaged with TRUE replacement components.

4. Verify that all adjustments are possible and carried out with ease. Make sure that each adjustment pin inserts completely into each position without binding.
5. Verify that safety catches and stops are in proper working order and engaged.
6. Verify that the exercise is performed smoothly, free of noise, and/or binding.

7. If equipped with a weight stack, verify that the proper weight selector pin is in place.

8. Check the function of your machine WEEKLY by verifying the following:

9. Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become loose, retighten it, use Loctite™ Threadlocker 242, or both.

10. Frames and Lifting Arms: Inspect weekly for integrity and function. Replace any component at first signs of wear. Use only TRUE supplied components.

11. Replace any warning label at the first sign of wear. Labels and the facility safety sign may be obtained from TRUE.

BOLT LENGTH MEASURING GUIDE

CHAPTER 1: SAFETY INSTRUCTIONS

IMPORTANT

Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your facility must establish written guidelines for preventative maintenance and keep written or online records of the maintenance performed on these products. As a minimum, the items presented in the SAFETY section of this document and the items that follow here, should be included in your maintenance program.

1. Cables (If equipped): inspect end fittings daily for wear. Inspect the entire length of the cable weekly. Replace cables at the first sign of wear and on an annual basis. If the cable tension has been adjusted, be certain that the cable nut is tight.
2. Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become loose, retighten and/or use Loctite ^TM brand Threadlocker 242. Be sure all hardware is tight before using the machine.
3. Safety Catches: inspect catches, stop rods and their associated fasteners weekly. Tighten any loose hardware and replace any components at first signs of wear.
4. Frames: sweat, disinfecting sprays and spills can lead to corrosion which may lead to premature failure of components. Wipe all machines down with a damp cloth and dry completely each day. This includes painted parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: use Simple Green with a dilusion of 32:1 or similar cleaner for light dirt and grime. Use Turtle Wax Polishing Compound or a good car polish to remove heavier dirt and grease as well as for polishing. DO NOT use solvents, lacquer thinner, acetone or finger nail polish remover. For scuffs and marks that are not removed by the above methods use a soft scrub cleanser. Make sure all parts are dry upon completion.
6. Weight stack enclosures (shrouds)(If Equipped): wipe down with a damp cloth as needed.
7. Exercise instruction labels: clean with soap and water as needed.

CHAPTER 1: SAFETY INSTRUCTIONS

COMMERICAL MAINTENANCE SCHEDULE

	DAILY	WEEKLY	MONTHLY 6	MONTHS ANN	NUALLY
INSPECT: Cables for wear, tension, and proper connection if equipped.	X
INSPECT: All nuts and bolts and tighten if needed.		X
INSPECT: All anti-slip surfaces and replace as needed.		X
INSPECT: All adjustment pins, weight stack pins, set screws, gas shocks, snap links, and pulleys if equipped.	X
INSPECT: All accessory bars and handles. X
INSPECT: All safety and instructional decals.	X
INSPECT: All weight stack shields if equipped.	X
CLEAN: Guide rods and lubricate with a teflon lubricant if equipped.			X
CLEAN: Upholstery X
LUBRICATE: Pivot bearings and linear bearings.				X

CHAPTER 2: ASSEMBLY GUIDE

MACHINE SPECIFICATIONS:

Features

• Standard weight stack: 10-170 lb. (4.5-77 kg.) with 10 lb. weight plate increments.
• Optional weight stack: 10-250 lb. (4.5-113 kg.) with 15 lb. weight plate increments.
  • 17 vertical position adjustments
• Weight of assembled machine: 409 lb. (186 kg.) with 170 lb. weight stack; 489 lb. (222 kg.) with 250 lb. optional weight stack.

• Floor loading:

• For standard 170 lb. stack it is 23 lb/ft ^2 (110 kg/m ^2 )

• For optional 250 lb. stack it is 27 lb/ft ^2 (132 kg/m ^2 )

42.65 1591.38

Line drawing of a gym machine with adjustable arm and vertical support (no text or symbols)

CHAPTER 2: ASSEMBLY GUIDE

REQUIRED TOOLS:

			Ratchet Handle
			5/8", 3/4", 7/16", 9/16" Socket
			Adjustable Wrench(1" Maximum Jaw Capacity)
			Allen Wrench (supplied):• 5/16"• 7/32"• 1/8"
			Rubber Mallet
			Phillips Head Screw Driver

WORKOUT PLACARD:

CHAPTER 2: ASSEMBLY GUIDE

LABELS:

WARNING

SERIOUS INJURY CAN OCCUR ON THIS EQUIPMENT IF THE CABLES AND THEIR ATTACHMENT COMPONENTS ARE NOT INSPECTED OFTEN. REPLACE AT FIRST SIGNS OF WEAR.

B2051

WARNING

SERIOUS INJURY CAN OCCUR ON THIS EQUIPMENT IF THE PIN IS NOT COMPLETELY INSERTED BEFORE USE.

P/N B2065

ASTM F1749

WARNING

MAXIMUM Height Under Nut to Bolt Head. MAKE SURE locking nut is tight B2141C

WARNING

SERIOUS INJURY CAN OCCUR ON THIS EQUIPMENT. FOLLOW THESE PRECAUTIONS TO HELP AVOID INJURY.

1. BEFORE USING: Read and understand all of the warnings and obtain instruction on the use of this machine. DO NOT modify the machine
2. Get a medical exam before beginning an exercise program.
3. Keep body and clothing clear of all moving parts. DO NOT wear anything loose or dangling.
4. Inspect the machine before use. DO NOT use if it appears damaged. DO NOT try to fix any machine. Notify staff immediately.
5. INSPECT MACHINE DAILY for loose, worn or damaged parts. Replace any part or label at first signs of wear. Inspect all cables and their connections closeley. If you are in doubt about any part, DO NOT use the machine until the part is replaced.
6. Inspect all cables and connections before using the machine. DO NOT use this machine if any part appears worn or damaged.
7. Be certain that weight pin B1003 is completely inserted. Use only the pin provided by the manufacturer. If unsure, seek assistance.
8. NEVER pin weights or top plate into an elevated position. DO NOT use the machine if found in this condition. DO NOT try to fix. Seek assistance.
9. Use only the incremental weights supplied by the manufacturer. DO NOT use dumbbells or other means to add resistance to machine.
10. NEVER allow children near this machine. Supervise

CHAPTER 2: ASSEMBLY GUIDE

PRE-ASSEMBLY CHECKLIST:

Carton One Contents
Note: Hardware item numbers on the tooling card may not match the hardware item numbers shown in the owner's manual.

Item Part Number Description		Quantity
1 FUS-00UP500XBK UPRIGHT ASSY 1
2 FUS-18TC001XBK FRONT TOP CAP 1
3 FUS-00TC002BK REAR TOP CAP 1
4 FUS-00TC004BK UPRIGHT TOP CAP 1
5	HCPAD04010XBK	SEAT/THIGH PAD ASSY	1
6	TRXL2-18PA100XBK	ANKLE PAD FRAME ASSY	1
7	HCPAD04000XBK	CHEST PAD ASSY	1
8	FUS-00FS101XBK	FRONT SHROUD ASSY SHORT	1
9	FUS-00RS101XBK REAR SHROUD ASSY SHORT		1

Technical diagram of a refrigerator interior with numbered components and a label 'VATISUE' on the door.

CHAPTER 2: ASSEMBLY GUIDE

PRE-ASSEMBLY CHECKLIST:

Carton Two Contents

Note: Hardware item numbers on the tooling card may not match the hardware item numbers shown in the owner's manual.

Item Part Number Description Quantity
1 TRXL2-18MF600XBK CROSS BRACE FRAME ASSY 1
2 TRXL2-18MF700XBK MAIN FRAME ASSY 1
3 TRXL2-18MF500XBK PAD AND HANDLE FRAME ASSEMBLY			1
4 FUS-00TP016XBK WEIGHT TOP STACK 1
5	TRXL2-18PA000XBK	PIVOT ARM ASSEMBLY	1
6	FUS-00GR001	GUIDE ROD	2
7 TRXL2-18CB000X		CABLE ASSY 1
8	7XL2-1800HW	FUSE 1800 HARDWARE PACK 1

Technical diagram of industrial equipment with numbered components and labeled parts

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 1 (Cross Brace Frame Assembly):

Route the weight stack cable through the upright assembly and cross brace frame assembly using the provided pull string to assist with cable routing.

Assemble the cross brace frame assembly to the upright assembly using the hardware identified.

Note: Secure weight stack cable ends to ensure no tripping hazards until machine is fully assembled.

Note: Do not fully tighten cross brace and upright assembly hardware until step 8 (Front and Rear Shrouds).

Item Part Number Description		Quantity____	____
1 FUS-00UP500XBK UPRIGHT ASSY 1
2 TRXL2-18MF600XBK CROSS BRACE FRAME ASSY			1
3 TRXL2-18CB000X CABLE ASSY 1
4 C1023 SH SCREW, 3/8"-16, 1" 4
5	C 749	LOCK WASHER 1/4"x 11/16"x 3/32"	4
6	C 754C	WASHER 3/8"I.D x 3/4" O.D X .065" THK	4

Technical line drawing of a mechanical assembly with vertical rods and mounting holes (no text or symbols)

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 2 (Main Frame Assembly):

Route the cable through the main frame assembly as shown below.

Assemble the main frame assembly to the cross brace frame assembly using the identified hardware.

Item Part Number Description Quantity			_
1 TRXL2-18MF700XBK MAIN FRAME ASSY 1
2 C1023 SHCS 3/8"-16, 1 4
3 C 749 LOCK WASHER 1/4" x			4
				11/16" x 3/32"
4 C 754C	WASHER	3/8" I.D x 3/4"O.D x .065" THK	4

Adjust the leveling foot to ensure the main frame assembly is equally parallel to the ground at any point.

Technical line drawing of a mechanical assembly with vertical rods and mounting holes (no text or symbols)

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 3 (Pad and Handle Frame Assembly):

Assemble the pad and handle frame assembly to the main frame and cross brace frame assemblies using the identified hardware.

Item Part Number Description Quantity
1 TRXL2-18MF500XBK PAD AND HANDLE FRAME ASSEMBLY																																																																1
2 C	1023	SHCS 3/8"-16, 1" 3																																																																4
3 C	749	LOCK WASHER 1/4" x 11/16" x 3/32"																																																																4
4 C	754C	WASHER 3/8" LD x 3/4" O.D X .065" THK																																																																4
5 C	1027	HEXAGON BOLT, 3/8"-16, 1" 1																																																																1

Technical line drawing of a mechanical or architectural component with vertical supports and mounting features (no text or symbols)

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 4 (Pivot Arm Assembly):

Item Part Number Description Quantity_			_
1 TRXL2-01AX001 AXLE 1
2 TRXL2-18PA000XBK PIVOT ARM ASSEMBLY 1
3 IN-S51102100 AXLE COVER 2
4 C 658 FHSC$ 3/8"-16, 1" 2

hardware.

Technical diagram of a mechanical assembly with numbered parts labeled ① to ④

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 5 (Ankle Pad Frame Assembly):

Assemble the ankle pad frame assembly to the pivot arm assembly using the identified hardware.

Note: Temporarily depress the pop pin on the ankle pad frame assembly to ensure successful assembly to the pivot arm assembly.

Item Part Number Description Quantity			____
1 TRXL2-01AX001 AXLE 1
2 TRXL2-18PA000XBK PIVOT ARM ASSEMBLY 1
3 IN-S51102100 AXLE COVER 2
4 TRXL2-18PA100XBK ANKLE PAD FRAMEASSEMBLY			1
5	C 658	FHSCS 3/8"-16, 1"	2

Technical diagram of a mechanical device with numbered components and directional arrows indicating assembly or movement.

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 6 (Pulley Assembly):

Assemble the pulleys using the hardware identified as shown below.

Before assembling the pulley hardware, make sure that the cable is seated in the pulley groove.

Item Part Number Description Quantity			____
1 B 900 PULLEY, 4-1/2"		W/ 1/4"GROOVE	4
2 C1012 SHCS 3/8"-16, 2-1/4" 1
3 C 626 SHCS 3/8"-16, 1-3/4" 2
4 C 627 SHCS 3/8"-16, 2" 1
5 C1008 SHLD BOLT M13 x 28 xM10-1.5			1
6 C 749 LOCK WASHER 1/4" x11/16" x 3/32"			2
7 C 754C WASHER 3/8" I.D x 3/4"O.D X .065" THK			5
8 C 766A NYLON LOCKNUT 3/8"-16 x 17/64"			2

Technical diagram of a mechanical assembly with numbered components and labeled parts

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 7A (Weight Stack and Top Cap Selector Bar):

Insert the guide rods into the designated holes in the upright assembly.	Item Part Number Description Quantity			____
	1 FUS-00GR001 GUIDE		ROD 2
	2 FUS-00WB001 WT BUMPER 2
Place the weight bumper, weight stack spacer, and weight plates on to the guide rods in the order shown below.	3 S 501 WEIGHT PLATE 15LB 16
	4	FUS-00TP016XBK	WEIGHT TOP STACK	1
	5	C 417	HH SCREW, 1/4"-20, 2-1/2"	2
	6	C 752	WASHER 1/4" I.D x 1/2" O.D x .049" THK	4
Assemble the cable end to the weight top plate. Place the weight top plate and clamping collar on to the guide rods as	7	C 740A	NYLON LOCKNUT 1/4"-20 x 5/16"	2
	8	D 840A	1" CLAMPING COLLAR	1

Assemble the guide rods to the upright assembly using the identified hardware.

Cable Bolt Top Plate Cable Nut

Technical diagram of a mechanical assembly with numbered components and dashed red lines indicating connection or alignment.

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 7B (Towel Rod & Guide Rod Collar):

Secure the towel rod to the upright assembly using the identified hardware.

Confirm the recommended distance of 19 inches between the clamping collar and weight top plate.

Item Part Number Description Quantity			_
11 C	1007 M5 LOCK WASHER 2
12 C	1006 M5 FLAT WASHER 2
13 C	1005 M5 x 60mm PHMS 2
14 F	US-00RD001X ROD COVER 1
15	FU-00RD002	TOWEL ROD	1

Technical diagram of a mechanical device with labeled components and exploded view

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 8 (Front and Rear Shrouds):

Fully tighten all mainframe hardware before proceeding.

Secure the front and rear shrouds to the upright assembly using the identified hardware.

Item Part Number Description Quantity	_
1 FUS-00FS101XBK FRONT SHROUD ASSY SHORT 1
2 FUS-00RS101XBK REAR SHROUD ASSY SHORT 1
3 C1003 PPHMS M5 - 0.80 x 15 8

Note: Do not over tighten the screws securing the shrouds in place.

shrouds in place.

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 9 (Top Cap):

Secure the top cap and then the front and rear top caps to the upright assembly using the identified hardware.

Item Part Number Description		Quantity	_
1 FUS-00TC002BK REAR TOP CAP 1
2 FUS-00MT001BK TOP CAP PAD 1
3 FUS-00TC004BK UPRIGH T TOP CAP 1
4 FUS-18TC001XBK FRONT TOP CAP			1
5	C1002 PFHMS	M5 - 0.7 x 16 4
6	C1004	PPHMS M6 - 0.75 x 60	2

Technical diagram of a mechanical assembly with numbered components for identification

CHAPTER 2: ASSEMBLY GUIDE

ASSEMBLY STEPS:

Step 10 (Chest & Seat/Thigh Pads):

Secure the chest and seat/thigh pads to the mainframe assembly using the identified hardware.

Item Part Number Description Quantity			____
1 HCPAD04000XBK CHEST PAD ASSEMBLY 1
2 HCPAD04010XBK SEAT/THIGH PADASSEMBLY			1
3 C	631 SHCS 3/8"-16, 3" 3
4	C1023	SHCS 3/8"-16, 1" 2
5 C	749 LOCK WASHER 1/4" x11/16" x 3/32"		5
6 C	754C WASHER 3/8" LD x 3/4"O.D X .065" THK		5

Technical diagram of a mechanical device with numbered components and labeled parts

CHAPTER 3: CARE & MAINTENANCE

CARE & MAINTENANCE:

Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your facility must establish written guidelines for preventative maintenance and keep written or online records of the maintenance performed on these products. As a minimum, the items presented in the Safety Instructions section of this document and the items that follow here, should be included in your maintenance program.

IMPORTANT: Always purchase replacement parts from TRUE Fitness. Many parts are tested and manufactured specifically for TRUE Fitness equipment. Use of unapproved parts may cause serious injury and/or void the limited warranty.

DAILY INSPECTION&MAINTENANCE:

The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines. These inspections should be performed each day before the equipment is subject to use. TRUE Fitness is not responsible for performing or scheduling regular maintenance or inspections.

• Inspect cables for wear, tension, and proper connection (as described in the cable inspection section below) if equipped.
• Inspect all adjustment pins, weight stack pins, set screws, gas shocks, snap links, and pulleys if equipped.
  • Inspect all safety and instructional decals.
  • Inspect all weight stack shields if equipped.
• Verify that rubber hand grips are intact and secure.
  • Verify that anti-skid foot grips are intact and secure
• Verify that the weight stack selector pin is attached with the coiled lanyard to the top plate if equipped.

WEEKLY INSPECTION&MAINTENANCE:

The following items are critical to the safety of users and maintenance staff as well as ensuring the optimum performance of the machines. These inspections should be performed each week. TRUE Fitness is not responsible for performing or scheduling regular maintenance or inspections.

- Check entire length of cable & end fittings for any signs of wear if equipped. Replace immediately as required. (Refer

CHAPTER 3: CARE & MAINTENANCE

OTHER SCHEDULED PREVENTIVE MAINTENANCE:

TRUE recommends that scheduled maintenance be performed by a qualified service technician. Please contact your dealer or visit www.truefitness.com to contact a local TRUE authorized service technician.

Monthly:

Clean guide rods and lubricate with a Teflon grease if equipped with guide rods.

Every 6 months:

Lubricate pivot bearing and linear bearings with lithium grease.

CLEANING THE EQUIPMENT:

Daily Cleaning:

Wipe all machines with a water dampened cloth and dry completely. This includes painted parts, chrome plated parts (except guide rods), plastic parts, and upholstered pads. It is important not to leave parts damp. This will increase the potential for corrosion to occur.

CAUTION:

Certain anti-bacterial cleaners and other harsh cleaning agents can induce corrosion on the machine components. These solutions can also dry out and cause cracking and splitting on the upholstery.

Heavy Duty Cleaning:

Guide Rods (If Equipped): Clean and lubricate with a Teflon Spray. Be sure to coat the entire guide rod. Spraying lubricant into the cap plate bushings is also recommended.

Chromed Adjustment Tubes: Wipe away dust and dirt before applying a Teflon spray lubricant. TRUE Fitness recommends using TriFlow or a similar brand.

Linear Bearings: Clean the linear shaft and lubricate (as required) with Teflon based grease. Keeping linear bearings clean

TRUE®

Strength

Fuse XL-1800

CHAPTER 3: CARE & MAINTENANCE

CAUTION:

If you determine that the equipment needs service, make sure that the equipment cannot be used inadvertently and ensure other users know that the machine needs service.

*To order parts or to contact a TRUE Authorized Service representative, please visit www.truefitness.com

CABLE INSPECTION & MAINTENANCE:

One of the most critical areas that require frequent inspection on any weight machine is the cable or belt system that lifts the weight stack if the machine is equipped with those items. Sudden failure of a worn cable can, in some instances, result in injury to the user. It is the responsibility of the facility to inspect the cables frequently.

Cables are components that wear over time. This means that the more often a piece of equipment is used, the greater the likelihood that cable wear will occur. This holds true for equipment made by any manufacturer and applies to urethane belts as well as wire rope cables. Listed below are the areas of the cable that require inspection.

*TRUE Fitness recommends that all cables be replaced on an annual basis to maintain the safety of all users.

Cable Wear:

Inspect all cables for any signs of wear. Pay close attention to the cable in the area of the end fittings and attachment points. Inspect the areas around the pulleys and/or cams. Shown below are examples of cables that exhibit signs of potential failure. If any of these conditions are apparent, the machine should immediately be taken out of service and repaired. Be sure to use only cables supplied by TRUE Fitness. DO NOT use cables that have fittings attached with hand-crimp tools.

Twisted Cable (Zig-Zag pattern):

Break in the Cable Cover:

CHAPTER 3: CARE & MAINTENANCE

Cable Tension:

Ensure that the cables are adjusted to remove any slack using the threaded end fittings. These are normally located at the weight stack connection. Depending upon the machine, there may be multiple threaded fitting on multiple cables. You can determine if there is too much slack by performing the exercise. As you start to move a load arm or handle, the weight stack should lift immediately. If not, the cable tension needs to be adjusted.

To adjust the cable tension, loosen the cable nut that is located on the cable bolt connected to the top plate. Tighten the cable bolt until the top plate is barely lifted off of the first weight plate and then re-tighten the cable nut.

Cable Bolt Cable Nut Top Plate 1" (25.4 mm) Maximum

CAUTION:

A minimum of 1/2 inch (12.7mm) of the threaded portion of the cable bolt must be threaded into the top plate.

*No more than 1 inch (25.4 mm) of the threaded

CHAPTER 4: CUSTOMER SERVICE

CONTACTING SERVICE:

TRUE Fitness recommends that you gather the serial number, model number, and a brief description of the reason for the request. After information has been gathered you may choose to contact your selling dealer or local service company to set an appointment. (If you are not familiar with who is in your area, you may visit our website at www.truefitness.com and use our dealer locator to obtain the contact information for the closest dealer).

You may also contact TRUE Fitness' customer support team by calling 800-883-8783 or emailing us at [e-mail] Monday — Friday during normal hours of operation.

TRUE FITNESS SERVICE DEPARTMENT

865 HOFF ROAD

ST. LOUIS, MO 63366

1.800.883.8783

HOURS OF OPERATION: 8:30 A.M. - 5:00 P.M. CST

E-MAIL: [e-mail]

CONTACTING SALES:

Interested in TRUE products? Please contact us with any sales or product inquires so that we may direct you to the appropriate sales representative to answer your questions.

Unfortunately, sometimes materials can be damaged during shipment. If materials are damaged during shipment, please follow the guidelines below to determine the appropriate process for you to follow in case of damages.

Severe Damage:

Obvious damage to external packaging / internal product. Please refuse the shipment and it will be returned to TRUE Fitness by the carrier. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal hours of operation to notify us that the shipment has been refused. Once we have received the damaged shipment, a replacement shipment will be sent to you. Only refuse the damaged piece if the shipment is multiple boxes.

Slight Damage:

Be box may have minimal damages and you are not sure if the actual product is damaged or not. You must sign the bill of lading as damaged when accepting the shipment. Once you have opened the box and you have determined something is indeed damaged please gather the serial number, model number, description and photos of damages. Please make sure the photos include the damaged product as well as the damaged box the product arrived in. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal hours of operation.

Concealed Damage:

You may receive a shipment that looks intact and discover once the box has been opened that there are hidden damages. Please notify the carrier immediately. We will not be able to file a claim if the carrier is not notified in a timely manner. Once you have called the carrier you will need to gather the serial number, model number, description and photos of damages. Contact the TRUE Fitness customer support team by calling 800.883.8783 or sales support team by calling 800.426.6570 Monday-Friday during normal hours of operation.

CHAPTER 5: ADDITIONAL INFORMATION

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All TRUE* Fitness products are distributed by TRUE and are warranted to the original registered product purchaser and the parts of the TRUE product (the "Product") listed below, under normal use and service, shall be free of manufacturing defects in workmanship and materials only for the period of time beginning from the original date of purchase set forth below:

Frame* 10 Years
Parts
Bearings, Bushings, and Weight Plates	5 Years
Guide Rods and Pulleys	5 Years
Cables and Belts	1 Year
Cosmetics, Coatings, Grips, and Upholstery	3 Months
Labor
Frame	1 Year
Bearings, Bushings, Weight Plates	1 Year
Guide Rods and Pulleys	1 Year
Cables and Belts	1 Year
Cosmetics, Coatings, Grips, and Upholstery	3 Months

NOTE: Warranty valid for USA and Canada only.

NOTE: Failure to register this product will result in no servicing or authorization of parts to be shipped.

NOTE: Buying after-market products from a 3rd party will result in voided warranty.

NOTE: This product is intended for Commercial use. If this

Cosmetics: The Fuse Strength Line cosmetic parts, coatings, grips and upholstery are warranted for defects in material and workmanship for three months with labor warranty to match the parts warranty period. This limited warranty does not cover damage or equipment failure resulting from or caused by improper assembly/installation, failure to follow instructions and warnings in owner's manual, accident, misuse, abuse, unauthorized modification, or failure to provide reasonable and necessary maintenance. This limited warranty will apply to, but may not be limited to, plastic covers, shrouds, caps, badges, overlays, paint, coatings, soft step inserts, and grips.

Labor: Labor is covered for a period of one year from the date of purchase unless otherwise expressed within this limited warranty as long as a TRUE authorized service provider performs the service. Service that requires over 50 miles of travel may be subject to additional charges. Reasonable and necessary maintenance guidelines can be found in the owner's manual.

Claims Procedure: TRUE Limited Warranty service may be obtained by contacting the authorized TRUE dealer from whom the Product was purchased. If the dealer from whom the Product was purchased is no longer an authorized TRUE dealer, then TRUE Limited Warranty service may be obtained by contacting TRUE directly using the following contact information:

CHAPTER 5: ADDITIONAL INFORMATION

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The above Limited Warranty is subject to and will be in accordance with the conditions set forth below:

1. THIS LIMITED WARRANTY GIVES YOU SPECIAL LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO STATE.

2. This Limited Warranty can be processed only if the Warranty Registration Form is completed online, or if the attached form is filled in, signed by the original purchaser, and mailed to TRUE within 30 days of purchaser's receipt of this Product. The serial number must be intact on the Product for this Limited Warranty to be valid.

3. This Limited Warranty applies to the product only while the Product remains in the possession of the original purchaser and is not transferable

4. This Limited Warranty becomes VALID ONLY if the Product is initially assembled/installed by a TRUE authorized dealer/ technician (if anyone other than a TRUE authorized dealer/ technician Initially assembles and Installs the Product, this Limited Warranty will be void unless the written authorization of TRUE is first obtained).

5. This Limited Warranty does not cover damage or equipment failure resulting from or caused by Improper assembly/installation, failure to follow instructions and warnings in owner's manual, accident, misuse, abuse, unauthorized modification, or failure to provide reasonable and necessary maintenance (as referenced in thw owner's manual.)

6. This Limited Warranty applies only to the cost of repair or

FOR ANY BREACH OF THIS LIMITED WARRANTY. TRUE'S LIABILITY SHALL UNDER NO CIRCUMSTANCES EXCEED THE ACTUAL AMOUNT PAID BY YOU FOR THE PRODUCT, NOR SHALL TRUE UNDER ANY CIRC UMSTANCES BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL, OR PUNITIVE DAMAGES OR LOSSES, WHETHER DIRECT OR INDIRECT. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDNETIAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

NOTE TO AUTHORIZED WARRANTY LABOR PROVIDERS:

Warranty labor reimbursement or warranty parts rights may not be transferred to, reassigned to, a third party without the express written consent of TRUE. Even jobbling out warranty labor requires TRUE's written approval.

FUSE STRENGTH LINE SERIAL NUMBER:

The Fuse 1800 comes with one serial number on the base of the machine. Please write down your serial number below and keep for your records.

SERIAL NUMBER:

CHAPTER 5: ADDITIONAL INFORMATION

Thank you for purchasing a TRUE product. To validate the TRUE product warranty the fast and easy way, please go on-line now to truefitness.com/support and register your product. The information you provide will never be distributed to any other individuals or agencies for any purpose. If you prefer to mail your warranty card, have the owner of the product complete the information below and return it to TRUE Fitness within 30 days from the date of equipment installation.

To mail your warranty information, please fill in the information below and mail to: Service Dept., TRUE Fitness, 865 Hoff Road, St. Louis, MO 63366 (or save postage and register online at truefitness.com)

Commercial Warranty Registration

PLEASE PROVIDE YOUR SERIAL NUMBER BELOW. REQUIRED FOR WARRANTY REGISTRATION:

SERIAL NUMBER:

Model Type_

Date of Purchase

Your Company Name_

Contact First Name_

Contact Last Name_

Address

1. Please indicate your type of facility:

a. Apartment/Condo b. Corporate Fitness Center
c. Municipality d. Health Club/Gym/Spa
e. Hotel/Resort f. Military Base
g. Student Rec Center h. Other

1. What other types of equipment does your company ly own?

a. Treadmill Brand
b. Bike Brand
c. Elliptical Brand
d. Free Weights/Gym Brand

1. How many people use your facility on a daily basis?

a. <25 b. 25-75

_ c. 76-150 _ d. 150+

1. Do you plan to purchase more fitness equipment

in the next 6-12 months?

____ Yes ____ No