Union Special

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USER MANUAL 39500JJ Union Special

HI-STYLED HIGH SPEED TWO AND THREE NEEDLE THREAD PLAIN FEED SERGING MACHINES

Catalog No. 103 FJ

INSTRUCTIONS

FOR

ADJUSTING AND OPERATING

LIST OF PARTS

CLASS 39500

Styles

39500 FJ 39500 FL 39500 JJ

First Edition

Copyright 1967

By

Union Special Machine Co.

Rights Reserved in All Countries

UnionSpecial

MACHINE COMPANY

INDUSTRIAL SEWING MACHINES

CHICAGO

Printed in U.S.A.

November, 1971

IDENTIFICATION OF MACHINES

Each Union Special machine is identified by a Style number on a name plate on the machine. Style numbers are classified as standard and special. Standard Style numbers have one or more letters suffixed, but never contain the letter "Z". Example: "Style 39500 FJ". Special Style numbers contain the letter "Z". When only minor changes are made in a standard machine, a "Z" is suffixed to the standard Style number. Example: "Style 39500 FJZ".

Styles of machines similar in construction are grouped under a Class number which differs from the Style number in that it contains no letters. Example: "Class 39500".

APPLICATION OF CATALOG

This catalog applies specifically to the standard Styles of machines as listed herein. It can also be applied with discretion to some Special Styles of machines in Class 39500. References to directions, such as right, left, front, back, etc., are given from the operator's position while seated at the machine. Operating direction of handwheel is away from operator.

STYLES OF MACHINES

Hi-Styled High Speed Single Curved Blade Needle, One Looper, One Spreader, Two thread or Two Looper, Three Thread Serging Machines. Plain Feed, Trimming Mechanism with Spring Pressed Lower Knife, Automatic Lubricating System.

39500 FJ Light to medium duty machine for serging light, medium and heavy weight trousers and similar garments. Two thread stitch. Seam specification 503-EFd-1; standard seam width 3/16 inch; stitch range 4-8 per inch; cam adjusted feed. Maximum recommended speed 7000 R.P.M.

39500 FL Light to medium duty machine for serging light, medium and heavy weight trousers and similar garments. Three thread stitch. Seam specification 505-EFd-1; standard seam width 3/16 inch; stitch range 4-8 per inch; cam adjusted feed. Maximum recommended speed 7000 R.P.M.

39500 JJ Light to medium duty machine for serging light and medium weight trousers and similar garments of Durable Press material. Two thread stitch. Seam specification 503-EFd-1; standard seam width 3/16 inch; stitch range 4-8 per inch; cam adjusted feed. Maximum recommended speed 7000 R.P.M.

OILING

CAUTION! Oil was drained from machine when shipped, so reservoir must be filled before beginning to operate. Oil capacity of Class 39500 is six ounces. A straight mineral oil of a Saybolt viscosity of 90 to 125 seconds at 100^ Fahrenheit should be used.

Machine is filled with oil at spring cap in top cover. Oil level is checked at sight gauge on front of machine. Red tip of oil level indicator should show between gauge lines when machine is stationary.

Machine is automatically lubricated. No oiling is necessary, other than keeping main reservoir filled. Check oil daily before the morning start; add oil as required.

The drain plug screw is located at back of machine near bottom edge of base. It is a magnetic screw designed to accumulate possible foreign materials which may have entered the crank case. It should be removed and cleaned periodically.

NEEDLES

Each Union Special needle has both type and size number. The type number denotes the kind of shank, point, length, groove, finish and other details. The size number, stamped on the needle shank, denotes largest diameter of blade, measured in thousandths of an inch, midway between shank and eye. Collectively, type and size number represent the complete symbol which is given on the label of all needles packaged and sold by Union Special.

Class 39500 machines use a curved blade needle. The standard recommended needle for Styles 39500 FJ, FL and JJ is Type 154 GAS. Below is the description and sizes available of the recommended needle.

Type No.

Description and Sizes

154 GAS

Round shank, round point, curved blade, standard length, single groove, struck groove, spotted, chromium plated and is available in sizes 022, 025, 027, 029, 032, 036, 040, 044, 049, 054.

To have needle orders promptly and accurately filled, an empty package, a sample needle, or the type and size number should be forwarded. Use description on label. A complete order would read: "1000 Needles, Type 154 GAS, Size 044".

Selection of proper needle size is determined by size of thread used. Thread should pass freely through needle eye in order to produce a good stitch formation.

Success in the operation of Union Special machines can be secured only by use of needles packaged under our brand name, UnionSpecial which is backed by a reputation for producing highest quality needles in materials and workmanship for more than three-quarters of a century.

CHANGING NEEDLES

Release pressure on presser foot by turning presser foot release bushing (AG, Fig. 1 and 1A) and swing presser arm (U) out of position. Turn handwheel in operating direction until needle is at its lowest point of travel. Using hexagonal socket wrench No. 21388 AU, furnished with machine, loosen needle clamp nut about 1/4 turn. Again turn handwheel until needle is at high position; withdraw needle.

To replace needle, leave needle holder at high position and, with the flat to the left, insert needle in holder until it rests against stop pin. Keeping needle in this position, turn handwheel until holder is again at its low point of travel; then tighten nut. Return presser arm (U) to position; re-lock presser foot release bushing (AG).

THREAD STAND

After thread comes from cone on cone support (A, Fig. 1 or 1A) it is brought up through the back thread eyelet and then down through the front thread eyelet (B). Next, the upper looper thread (on Style 39500 FL only) and the needle thread on all Styles are brought through the upper hole of tension thread guide (C) from front to back and then through the lower hole, from back to front. The lower looper thread is brought through the upper hole of tension thread guide (C) from back to front, through the middle hole from front to back and then through the lower hole from back to front. All threads then continue between the tension discs (J), through tension post slot (K) in tension post (G) and on through eyelets in front thread guide (M)

NOTE: Refer to Fig. 1 for threading Styles 39500 FJ and JJ or refer to Fig. 1A for threading Style 39500 FL.

Union Special 39500JJ - THREAD STAND - 1

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet To Needle Lower Looper A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide AF Presser Foot Release Bushing AD Needle Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm X Needle Upper Spreader V Lower Looper Fig. 1 503-547

Union Special 39500JJ - THREAD STAND - 2

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet Upper Looper To Needle Lower Looper A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide N Upper Looper Thread Eyelet P Auxiliary Looper Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm X Needle V Lower Looper AF AG Presser Foot Release Bushing Looper Thread Pull-off AD Needle Thread Eyelet AB Needle Thread Pull-off Eyelet AA Upper Looper Thread Tube Assembly

THREADING

Only parts involved in threading are shown in threading diagram (Fig. 1 and 1A). Parts are placed in their relative positions for clarity.

It will simplify the threading of these machines to follow the recommended sequence of threading the lower looper first and the needle second on Styles 39500 FJ and JJ. The recommended sequence of threading Style 39500 FL is lower looper first, upper looper second and the needle third.

Before beginning to thread, swing cloth plate open, turn handwheel in operating direction until needle (X) is at high position, release pressure on presser foot by turning presser foot release bushing (AG) and swing presser arm (U) out of position.

Be sure the threads, as they come from the tension thread guide (C), are between tension discs (J) and in tension post slots (K) in tension posts (G). The tension posts should be positioned so the tension post slot will be at the approximate angle for the different threads as indicated in Fig. 1 and 1A.

TO THREAD THE LOWER LOOPER

Double end of thread and lead it through the right eyelet of front thread guide (M, Fig. 1 or 1A). Then lead thread through both eyes of lower looper thread eyelet (R, Fig. 1 or 1A) from right to left. NOTE: thread must pass in front of looper thread pull-off (AF). Lead thread behind fabric guard (S) and through frame looper thread guide (T). Turn handwheel in operating direction until heel of lower looper (V) is all the way to the left, then thread through both eyes from left to right. Left eye of lower looper can be threaded easily if tweezers are in left hand.

TO THREAD THE UPPER LOOPER (Style 39500 FL)

Double end of thread and lead it through the left eyelet of front thread guide (M, Fig. 1A). Turn handwheel until point of upper looper (W, Fig. 1A) is all the way to the left. Lead thread through auxiliary looper thread eyelet (P) from back to front, then through both eyes of upper looper thread eyelet (N) from left to right. NOTE: thread must pass in front of looper thread pull-off (AF).

After pulling up upper looper thread tube assembly (AA), lead thread under neck of top cover casting and down through thread tube assembly (AA). Pull thread out bottom of tube; push tube down and then insert thread through the eye of upper looper from front to back.

TO THREAD THE NEEDLE

Turn handwheel in operating direction until needle (X, Fig. 1 or 1A) is at its highest position. Insert thread through the middle eyelet of front thread guide (M, Fig. 1 or 1A), then lead thread through eye of needle thread eyelet (AD) from back to front. Now lead the needle thread under the neck of top cover casting and through hole in needle thread pull-off eyelet (AB) from right to left. Thread needle from the front.

THREAD TENSION

The amount of tension on the needle and looper threads is regulated by knurled tension nuts (D, Fig. 1 or 1A). Tension on threads should be only enough to secure proper stitch formation.

PRESSER FOOT PRESSURE

Union Special 39500JJ - PRESSER FOOT PRESSURE - 1

natural_image Technical diagram of a mechanical device with labeled parts A, B, C, D (no readable text or symbols)

Fig. 2

Sufficient presser foot pressure to feed work uniformly should be maintained. Should it be necessary to increase or decrease amount of pressure on presser foot, loosen lock nut (A, Fig. 2) and turn adjusting screw (B). Adjusting screw has a right hand thread, so tightening increases pressure, loosening decreases pressure. When pressure adjusting screw (B) has been properly set, tighten lock nut (A). With presser foot resting on throat plate, position locking nut (C) so that its under surface is approximately 1/32 inch to 1/16 inch from the top surface of adjusting screw (B). Set cap (D) against locking nut (C).

FEED ECCENTRICS

Feed eccentricis used in these machines have been selected to produce approximately 5 stitches per inch. It will be noted that the part number of the feed eccentric is No. 39540 B-5. Minor numbers of the part symbol indicates approximately the number of stitches produced when using that eccentric. Unless otherwise specified, machine will be shipped with above eccentric.

The following stitch number feed eccentrics are available under No. 39540 B=4, -5, -6, -7, -8, -9, -10, -11, -12, -13, -14, -15, -16, -18, -20, -22, -24, -26, -28, -30, -32, -34, -36, -40. Only one eccentric is supplied with each machine. Additional eccentrics may be ordered separately. To order an eccentric, use No. 39540 B with a minor number suffixed to indicate approximately the number of stitches desired. Example: "39540 B-5".

ASSEMBLING AND ADJUSTING SEWING PARTS

Before assembling and adjusting sewing parts, remove cloth plate, fabric guard, chip guard, upper knife assembly and lower knife holder assembly; then follow this suggested sequence.

NOTE: Adjusting instructions will pertain to all styles of machines covered in this catalog, unless otherwise specified.

SETTING THE NEEDLE

With throat plate assembled in position, needle should center in the front end of needle slot. When needle is at high position, needle point should be set 33/64 inch above the throat plate (Fig. 3). To align needle or set the height above the throat plate, move needle driving arm (A, Fig. 3) by loosening clamp screw (B). After needle has been properly set, tighten clamp screw and remove throat plate.

Union Special 39500JJ - SETTING THE NEEDLE - 1

text_image A B C B

Fig. 4

At this point, insert lower looper (A, Fig. 4) into bar (B). With lower looper at the left end of its stroke, set looper point 1/8 inch from center of needle (Fig. 4), using looper gauge No. 21225-1/8. Do not have lower looper deflecting needle. Tighten nut (C).

Union Special 39500JJ - SETTING THE NEEDLE - 2

text_image A B 33 64

Fig. 3

Now assemble the main feed dog (E, Fig. 5).

SETTING THE REAR NEEDLE GUARD

Set rear needle guard (A, Fig. 5) as high as possible, without interfering with either lower looper or movement of lower knife holder, but still in position to deflect needle forward .002-.004 inch. Screw (B) is used to set rear needle guard. Make sure there is no interference between rear needle guard and lower looper.

SETTING THE LOWER LOOPER

Now finish lower looper adjustment. As lower looper moves to the right, its point should be set into the needle scarf (A, Fig. 6) until the needle springs forward from rear needle guard surface another .002-.004 inch.

SETTING THE FRONT NEEDLE GUARD

Union Special 39500JJ - SETTING THE FRONT NEEDLE GUARD - 1

natural_image Black-and-white photo of a mechanical or structural component with an arrow labeled 'A' pointing to a vertical line (no readable text or symbols)

Fig. 6

Assemble front needle guard (C, Fig. 5). When lower looper is springing needle off back guard, set front needle guard as close as possible to needle without touching. Screw (D) is used to adjust and set front needle guard. After this setting make sure there is no interference between needle guards and main feed dog.

Union Special 39500JJ - SETTING THE FRONT NEEDLE GUARD - 2

text_image A B C D E

Fig. 5

SETTING THE SPREADER (Styles 39500 FJ and JJ)

Insert spreader (A, Fig. 7) in its holder. Screw (B) holds spreader in its holder, and permits it to be pushed in or out or turned around its shank. Insert spreader holder into spreader shaft, if it is not already in place. Screw (C, Fig. 7) on clamp collar holds spreader holder in the shaft, and allows holder to be rotated or adjusted laterally.

Preliminary Setting: When spreader is at the right end of its stroke, spreader holder should be set to position spreader shank about vertical (Fig. 7). Top end of spreader shank should extend 1/32 to 1/16 inch above the spreader holder (Fig. 7).

Union Special 39500JJ - SETTING THE SPREADER (Styles 39500 FJ and JJ) - 1

text_image C 32 TO 1/16 B a A VERTICAL

Fig. 7

Union Special 39500JJ - SETTING THE SPREADER (Styles 39500 FJ and JJ) - 2

text_image .002" CLEARANCE

Fig. 8

As spreader moves from right to left, the Vee notch of the spreader should pass just behind the eye of the lower looper, with .002 to .004 inch clearance between spreader and lower looper (Fig. 8).

Turn the handwheel until spreader is at the left end of its travel. At this position, the lower point of the spreader should extend about 5/32 inch to the left of the centerline of the needle and should be 31/64 inch above the top of the throat plate (Fig. 9). If resetting is necessary, do it by moving the spreader holder (A, Fig. 9).

SETTING THE SPREADER (Styles 39500 FJ and JJ) (Continued)

Now check setting between spreader and needle. If needle rubs the back of spreader, pull spreader out of its holder slightly and rotate spreader holder forward a short distance. These same adjustments, in opposite movement, will reduce the clearance between spreader and needle. Reset to lower looper (Fig. 8).

SETTING THE UPPER LOOPER (Style 39500 FL)

Union Special 39500JJ - SETTING THE UPPER LOOPER (Style 39500 FL) - 1

text_image 5/32 3/64 1/1 A

Fig. 9

Union Special 39500JJ - SETTING THE UPPER LOOPER (Style 39500 FL) - 2

text_image C B A 1" 16 to 3" 32

Fig. 7A

Insert upper looper (A, Fig. 7A) in its holder. Screw (B) holds upper looper in its holder, and permits it to be pushed in or out or turned around its shank. Insert upper looper holder into upper looper shaft, if it is not already in place. Screw (C, Fig. 7A) on clamp collar holds upper looper in the shaft, and allows holder to be rotated or adjusted laterally. When upper looper is at the right end of its stroke, upper looper holder should be set to position upper looper shank back of vertical (Fig. 7A). Top end of upper looper shank should extend 1/16 to 3/32 inch above the upper looper holder (Fig. 7A). Be sure there is clearance between heel of looper and casting.

As upper looper moves from right to left, the upper looper point should be set to cross the lower looper to the left of the lower looper eye with .002 to .004 inch clearance (Fig. 8A).

Union Special 39500JJ - SETTING THE UPPER LOOPER (Style 39500 FL) - 3

text_image 002" GL KARANCE

Fig. 8A

Turn the handwheel until upper looper is at the left end of its travel. At this position, the point of the upper looper should extend about 5/32 inch to the left of the centerline of the needle and should be 1/2 inch above the top of the throat plate (Fig. 9A). If resetting is necessary, do it by moving the upper looper holder (A, Fig. 9A).

The 1/2 inch dimension is increased by turning the upper looper holder in a counterclockwise direction, looking from the left end of machine. The 5/32 inch dimension is increased by pulling the upper

Union Special 39500JJ - SETTING THE UPPER LOOPER (Style 39500 FL) - 4

text_image 5" 3'2 1" 2 A

Fig. 9A

looper holder to the left, out of the upper looper shaft. After these changes are made, it may be necessary to turn upper looper around its shank slightly to maintain the condition shown in Fig. 8A.

Now check setting between upper looper and needle. If needle rubs the back of upper looper, pull looper out of its holder slightly and rotate looper a short distance counterclockwise looking from left end of machine. Reset to maintain dimensions of Figs. 7A, 8A and 9A.

SETTING THE FEED DOGS

Assemble chaining feed dog (B, Fig. 10) to main feed dog (A).

Union Special 39500JJ - SETTING THE FEED DOGS - 1

text_image B A

Fig. 10

Feed dogs should be leveled with throat plate surface by rotating feed tilting adjusting pin (A, Fig. 11). This pin raises or lowers the back end of feed bar. Feed dogs should be set level at the time teeth first appear above throat plate. Screw (B) locks feed tilting adjusting pin in place. Now set feed dogs at highest point of travel: main feed dog teeth should be set 3/64 inch above throat plate and chaining feed dog teeth should be set about flush with surface of throat plate.

SETTING THE LOWER KNIFE

Replace lower knife holder assembly. Lower knife (A, Fig. 12) should be set with cutting edge flush with throat plate surface. Adjustments are made with hexagonal head screw which holds lower knife. Lower knife is spring pressed against upper knife, so no lateral adjustment is necessary when width of trim is changed.

Lower knife may be secured in any position by tightening screw (B) and locking nut (C) against support bracket. Because screw (B) also serves as latch pin for the cloth plate latch spring, it should always be locked with nut (C) even when screw is not tightened against lower knife holder.

SETTING THE UPPER KNIFE

Replace upper knife assembly. Clamp upper knife (D, Fig. 12) in position, setting nut (E) to hold clamp (F) in its most clockwise position against upper knife. At the bottom of its stroke, front cutting edge of upper knife should extend not less than 1/64 inch below cutting edge of lower knife. The chain guard (not shown in Fig. 12) should be set down against the upper knife and slightly back from the cutting edge.

Union Special 39500JJ - SETTING THE UPPER KNIFE - 1

text_image A B CHAINING MAIN

Fig. 11

Union Special 39500JJ - SETTING THE UPPER KNIFE - 2

text_image Technical diagram of a mechanical device with labeled components (A–H) and directional arrows indicating motion or force.

Fig. 12

After upper knife has been set for proper width of trim, screw (G) should be tightened to lock upper knife holding block (H) in place. This will simplify resetting when upper knife is replaced.

SETTING THE STITCH LENGTH

Length of stitch is determined by feed eccentric used. Note that the part number of the feed eccentric used in these machines is No. 39540 B-5.

SETTING THE STITCH LENGTH (Continued)

In assembling the feed eccentric (A, Fig. 13), be sure the hub and oil groove is to the left. Beveled edge of feed eccentric spacer (B) should also be to the left side, so the undercut on the spacer will be over the hub on the feed eccentric. Be careful not to damage shaft or key. Assemble washer (D) and tighten nut (C) securely.

To change feed eccentrics, remove nut (C), washer (D) and feed eccentric spacer (B). Turn handwheel in operating direction until key slot in eccentric is toward the front. Using hooked eccentric extractor (E), supplied with machine, reach behind eccentric as shown and withdraw eccentric. It may be necessary to move handwheel back and forth slightly during extraction.

SETTING THE PRESSER FOOT

Assemble the presser foot to presser arm. With needle in high position, swing presser arm into sewing position and set the presser foot to align needle holes (front and back) and flat on throat plate. The front edge of needle hole in presser foot must be aligned with front edge of needle hole in throat plate. It is also important that the bottom of the presser foot be flat on the throat plate. If necessary, presser foot can be realigned with throat plate slots by shifting the foot lifter lever shaft (H, Fig. 14). To move the shaft, loosen collar screws (B, Fig. 14) and clamp screw (G) and then shift the foot lifter lever shaft to the left or right as required. Retighten collar screws and clamp screw.

Union Special 39500JJ - SETTING THE PRESSER FOOT - 1

text_image A E B C D

Fig. 13

Union Special 39500JJ - SETTING THE PRESSER FOOT - 2

text_image Technical diagram with labeled components and directional arrows, likely from an engineering or mechanical context

Fig. 14

The foot lifter lever arm (A, Fig. 14) and the collar (B) secure the shaft. Be sure the presser arm does not bind and rise when presser foot release bushing is unlocked.

Adjust lifter lever stop screw (C) so that presser foot can be raised no higher than upper looper or spreader will permit: then lock the nut (D). There should be from 1/16 to 1/8 inch free motion of foot lifter lever before the presser foot begins to rise. This adjustment should be made with screw (E) and locked with nut (F). Re-assemble the chip guard, fabric guard and cloth plate. To assemble chip guard, turn handwheel until upper knife assembly reaches its

highest position.

STARTING TO OPERATE

Be sure machine Styles 39500 FJ and JJ are threaded according to threading diagram Fig. 1 and that machine Style 39500 FL is threaded according to threading diagram Fig. 1A.

With thread tensions light, set looper thread eyelet (R, Fig. 1) or looper thread eyelets (N and R, Fig. 1A) about horizontal and in the middle of their front to back location. Operate machine slowly, without presser foot in place, to make sure chain forms and moves off the tongue freely.

Swing presser foot into position, insert material and sew slowly.

NEEDLE THREAD CONTROL (Styles 39500 FJ, JJ - 503 Stitch)

While sewing on material, check needle thread control as follows: About 75% of needle thread required for the stitch should be drawn on needle downstroke. To increase thread drawn on downstroke, position needle thread eyelet (AD) farther to the rear.

LOWER LOOPER THREAD CONTROL (Styles 39500 FJ, JJ - 503 Stitch)

With material under presser foot, set lower looper thread eyelet (R, Fig. 1) back and down far enough so thread is a little slack when spreader reaches its extreme left position. Looper thread eyelet (R) should be about horizontal.

Frame looper thread guide (T) should be set with its left hand eyelet approximately 1/8 inch right of looper (V) heel eyelet at the time lower looper is at extreme left end of its travel.

THREAD TENSIONS

Before proceeding, balance both tensions to give a normal appearing stitch. Moderate change in these tensions will not markedly effect the purl.

SPECIAL ADJUSTMENTS

SKIPPING: For occasional skipping, check and/or adjust as outlined below:

  1. Recheck lower looper - needle setting. See "Setting the Needle", page 8.
  2. Recheck spreader - lower looper crossing. See "Setting the Spreader", page 9.
  3. Check clearance between needle and spreader. See that spreader moves far enough left past needle.

Setting 1 and 2 should be made quite carefully. If it can be determined by appearance that skip is definitely not a needle loop skip, reposition looper thread eyelet (R) by lowering it slightly and bringing eyelet holes in close to bend in looper thread pull-off (AF). After this change, increase looper thread tension as much as possible without distorting stitch.

CAUTION: Looper thread must, as before, be slightly slack as spreader reaches its extreme left position, or stitch will appear tight on top side.

NEEDLE THREAD CONTROL (Style 39500 FL - 505 Stitch)

While sewing on material, check needle thread control as follows: About 60% of needle thread required for the stitch should be drawn on needle downstroke.

To increase thread drawn on downstroke, position needle thread eyelet (AD, Fig. 1A) farther to the rear.

LOWER LOOPER THREAD CONTROL (Style 39500 FL - 505 Stitch)

Set lower looper thread eyelet (R, Fig. 1A) about horizontal and all the way forward in its slot.

Frame looper thread guide (T) should be set with its left hand eyelet approximately 1/8 inch right of lower looper heel eyelet, when lower looper is at the left end of its stroke.

UPPER LOOPER THREAD CONTROL (Style 39500 FL - 505 Stitch)

With material under presser foot, set upper looper thread eyelet (N, Fig. 1A) to rest on top of lower looper thread eyelet (R), and back far enough so upper looper thread is a little slack when upper looper reaches the left end of its stroke.

POSITIONING THE SQUARE EDGE (Style 39500 FL - 505 Stitch)

Position of lower looper thread at the edge is located by balancing needle and upper looper thread tensions.

To reduce amount of lower looper thread in the stitch, or close the edge more, increase lower looper thread tension.

Union Special 39500JJ - SPECIAL ADJUSTMENTS - 1

text_image Technical diagram of a mechanical assembly with labeled parts and directional arrows indicating motion or assembly.

Fig. 15

TO REMOVE CRANKSHAFT

Crankshaft can be withdrawn easier if these steps are followed:

  1. Drain oil by removing plug screw located on back of machine near bottom edge of base.
  2. Remove top and bottom covers of machine.
  3. Remove feed eccentric nut (A, Fig.15) and washer (B), and, with the aid of the eccentric extractor, slip off the eccentrics (C).
  4. Remove key (D).
  5. Remove three counterweights (E). Identify these counterweights so that they will be re-assembled in the proper places.
  6. Remove screw (F) which holds crankshaft split bearing. This screw is reached through bottom of bed casting.

TO REMOVE CRANKSHAFT (Continued)

  1. Remove caps of bearings on crankshaft at points G, H, and J. When re-assembling bearing caps make sure they are in their original position. Trade marks are stamped on both halves of the caps and both trade marks should be on the same side of the bearings. Also, screws should be re-assembled in the same holes from which they were removed.

  2. Loosen clamp nut (A, Fig. 16) which holds upper knife driving arm (B). Access to clamp nut is through top cover. Draw driving arm to the left until upper knife driving lever (C) and connecting rod (D) drop, allowing removal of bearing cap (E). This is at bearing point (K, Fig. 15) on crankshaft. Observe same precautions when re-assembling cap as described in 7 above.

Union Special 39500JJ - TO REMOVE CRANKSHAFT (Continued) - 1

text_image B C A D E

Fig. 16

  1. Remove screw (L, Fig. 15) which holds inner right crankshaft bearing. This screw is reached through bottom of bed casting.

  2. Loosen two screws (M) in fan collar; remove both halves of cooling fan.

  3. Remove screw (N); take off pulley cap (P).

  4. Loosen two screws (R); remove pulley (S).

  5. Remove three screws (T); take off bearing retaining plate (U); also, spacer collars (V) and (W) may be removed at this time.

  6. Crankshaft may now be removed.

  7. If necessary to replace ball bearing (X), it should be pressed off shaft on an arbor press. In replacing bearing it must be pressed on carefully until it seats against ground thrust washer (Y).

  8. Carefully observing reverse of the foregoing operations should simplify re-assembly of crankshaft. Checking exploded view drawings for location of various parts and constant testing for binds during re-assembly will also prove helpful.

  9. Before re-assembling, thoroughly clean and dry top and bottom covers and gaskets. Before re-assembling bottom cover make sure that spring pressed oil wick which lubricates left crankshaft bearing is inserted in hole in casting and that it contacts shaft. The wick stands vertically on its spring against bottom cover. Coat oil drain plug with a sealing compound before re-assembling to prevent oil leakage. No. 1 Crane Lead Seal is recommended.

ORDERING REPAIR PARTS

ILLUSTRATIONS

This catalog has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shown so that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listing of the parts with their part numbers, description and the number of pieces required in the particular view being shown.

Numbers in the first column are reference numbers only, and merely indicate the position of that part in the illustration. Reference number should never be used in ordering parts. Always use the part number listed in the second column.

Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting their descriptions under the description of the main sub-assembly. Example:

4229126 DFLower Looper Drive Lever Connecting Rod Assembly---1
4339544 ULower Looper Bar Driving Lever----1
44666-255Felt, for connecting rod----1
4522729 DScrew, for connecting rod----2
4697Screw, for ball joint guide fork----2
4739544 SBall Joint Guide Fork----1
4822729 EScrew, for connecting rod----2

It will be noted in the above example that the eccentric, ball stud, and bearing are not listed. The reason is that replacement of these parts individually is not recommended, so complete sub-assembly should be ordered.

Where the parts for all the styles covered in this catalog are not the same, the difference will be shown in the illustrations or mentioned in the descriptions. When a part is used in all machines covered by this catalog no machine style will be mentioned.

At the back of the book will be found a numerical index of all the parts shown in this book. This will facilitate locating the illustration and description when only the part number is known.

IDENTIFYING PARTS

Where the construction permits, each part is stamped with its part number. On some of the smaller parts, and on those where construction does not permit, an identification letter is stamped in to distinguish the part from similar ones.

PART NUMBERS REPRESENT THE SAME PART, REGARDLESS OF CATALOG IN WHICH THEY APPEAR.

USE GENUINE NEEDLES AND REPAIR PARTS

Success in the operation of these machines can be secured only with genuine Union Special Needles and Repair Parts as furnished by the Union Special Machine Company, its subsidiaries and authorized distributors. They are designed according to the most scientific principles and are made with utmost precision. Maximum efficiency and durability are assured.

Genuine needles are packaged with labels marked Union Special. Genuine repair parts are stamped with the Union Special trade mark. Each trade mark is your guarantee of the highest quality in materials and workmanship.

TERMS

Prices are net cash and subject to change without notice. All shipments are forwarded f.o.b. shipping point. Parcel post shipments are insured unless otherwise directed. A charge is made to cover postage and insurance.

TORQUE REQUIREMENTS

Torque (measured in inch-pounds) is a rotating force (in pounds) applied through a distance by a lever (in inches or feet). This is accomplished by a wrench, screw driver, etc. Many of these devices are available, which when set at the proper amount of torque will tighten the part to the correct amount and no tighter.

All straps and eccentrics should be tightened to 19-21 inch-pounds, unless otherwise noted. All other nuts, bolts, screws, etc., should be tightened by hand as tightly as possible, unless otherwise noted.

The screws requiring a specific torque will be indicated on the picture plates.

Union Special 39500JJ - TORQUE REQUIREMENTS - 1

text_image Exploded view diagram of a Union Sport engine with numbered components and assembly details

MAIN FRAME, MISCELLANEOUS COVERS AND PLATES

Ref.No.PartNo.DescriptionAmt.Req.
139557 BPresser Spring Plunger Cap Nut1
239557 EPresser Spring Plunger Locking Nut1
339557 CPresser Spring Plunger Adjusting Screw1
439557 FLock Nut, for adjusting screw1
539557Presser Spring1
639557 APresser Spring Plunger1
739556 APresser Foot Release Bushing1
839582 ADTop Cover1
939582 AFOil Filler Cup1
1039582 VSpring1
1139582 AGHinge Bracket1
1251-103 BlkHinge Pin1
1322562 AScrew, for hinge bracket1
1439582 WOil Guard1
1539582 AETop Cover Gasket1
1622541Screw, for top cover8
17667 D-8Dowel Pin2
1822565Screw, for thread tube and upper looper rocker shaft3
1922569 DScrew, for oil collector plate1
2039594 ROil Collector Plate1
2129477 GWUpper Looper Thread Tube Assembly1
2239568 JThread Tube Tension Spring1
2322743Screw, for thread tube tension spring1
2439568 GThread Tube1
2522571 EMagnetic Oil Drain Plug Screw1
2690Screw, for feed bar oil shield1
2739534 RFeed Bar Oil Shield1
2839501 KCloth Plate Stud1
2922569Screw, for cloth plate stud1
3022565 FScrew, for feed adjusting pin1
3139578 FCloth Plate Fabric Guard1
32138Screw, for cloth plate fabric guard2
3322657 D-12Screw, for cloth plate1
3439501 DGCloth Plate, for semi and fully-submergedinstallation1
34A39501 EECloth Plate, for non-submerged installation1
3590Screw, for latch spring2
3622569Screw, for bottom cover14
3739532 ACloth Plate Latch Spring1
3839582 KFeed Mechanism cover1
3941071 GNut, for feed mechanism cover1
4086 XScrew, for feed mechanism cover1
4122569 AScrew, for oil filter screen and strainer3
4239594 GOil Filter Screen1
4339594 HOil Strainer1
4422569 DScrew, for chip guard2
4539578 UChip Guard1
4622894 ADScrew, for lower looper bar driving lever shaft1
4739593 HOil Sight Gauge1
48660-243Oil Gauge Seal Ring1
4939582 FBottom Cover Extension1
5022653 D-4Screw, for bottom cover extension2
5139582 YBottom Cover Gasket1
5239582 XBottom Cover1
5339595Isolators4
5422586 RScrew, for bottom cover1
5539593 COil Gauge Float1
5639593 DOil Gauge Indicator1

Union Special 39500JJ - TORQUE REQUIREMENTS - 2

text_image Technical diagram of a mechanical assembly with numbered parts and labeled torque specifications

CRANKSHAFT MECHANISM AND BUSHINGS

Ref.No.PartNo.DescriptionAmt.Req.
122769 BScrew, pulley cap1
239521 DPulley Cap1
339521 CPulley1
495Screw, for pulley2
539590 HCrankshaft Ball Bearing Retaining Plate1
622541 AScrew, for crankshaft ball bearing retaining plate3
739590 SSpacer Collar1
839590 RBall Bearing Stop Collar1
9660-268Crankshaft Ball Bearing1
1039590 GCrankshaft Ball Bearing Housing1
1139590 JThrust Washer1
1239591 GCrank Chamber Cooling Fan1
1339591 HCrank Chamber Cooling Fan Collar1
1422894 DScrew, for crank chamber cooling fan collar2
1539590 KCrankshaft Bearing, inner right1
1639590 POil Slinger Collar1
1777 QScrew, for oil slinger collar2
1839590 DCrankshaft Split Bearing1
1997 AScrew, for crankshaft split bearing2
2022565 FScrew, for inner right crankshaft bearing1
2129477 JMCrankshaft and Needle Driving Arm Crank Assembly1
2229477 JNNeedle Driving Arm Crank and Connecting Rod Assembly1
2322596 GScrew, for needle driving arm crank1
2422587 MScrew, for needle driving arm connecting rod2
2539516-625Needle Bearing, .0625 inch diameter28
39516-626Needle Bearing, .0626 inch diameter28
39516-627Needle Bearing, .0627 inch diameter28
2630-92 BlkWood Plug1
27258Nut1
2840-46Washer1
29CO67 ECork Plug1
3039541 AFeed Driving Eccentric Key1
3151-228 BlkVent Plug1
3222747 BScrew, for crankshaft counterweight6
3339591 BCrankshaft Counterweight, right1
3439590 NStud, for crankshaft split bearing1
3539591 ACrankshaft Counterweight, middle1
3639594 NOil Splasher1
3728Screw, for oil splasher1
3839591 KCrankshaft Counterweight, left1
39666-94Oil Wick and Spring1
4039590Crankshaft Bushing, left1
4139590 TCrankshaft Bushing, inner left1
4239544 LLower Looper Bar Bushing1
4339552 PNeedle Driving Arm Crank Bushing, right1
4439573 LUpper Knife Driving Arm Bushing, right1
4539142 GFoot Lifter Shaft Bushing, right1
4639555 EFoot Lifter Shaft Bushing, left1
4739573 KUpper Knife Driving Arm Bushing, left1
4839552 NNeedle Driving Arm Crank Bushing, left1

Union Special 39500JJ - TORQUE REQUIREMENTS - 3

text_image Technical diagram of a mechanical assembly with numbered parts for identification and assembly reference.

Union Special 39500JJ - TORQUE REQUIREMENTS - 4

text_image Technical diagram of a mechanical assembly with numbered parts for identification

NEEDLE DRIVE AND FEED MECHANISM

Ref. No.Part No.DescriptionAmt. Req.
139536 ENut, for feed bar driving stud1
239535 CFeed Adjusting Pin1
322565 FScrew, for feed adjusting pin1
439578 PFabric Guard Mounting Bracket1
58372 AWasher, for fabric guard mounting bracket2
622569 BScrew, for fabric guard mounting bracket2
787Screw, for fabric guard2
839578 MFabric Guard1
922569Screw, for feed bar guide, left2
108372 AWasher, for feed bar guide, left2
1139535 FFeed Bar Guide, left1
1239535 JFeed Bar Guide Block1
1339534 GMain Feed Bar1
1439535 DFeed Bar Guide, right1
1522569 BScrew, for feed bar guide, right2
1653634 CWasher, for feed bar guide, right2
1739536 BFeed Bar Driving Stud1
1839503 AEdge Guide, adjustable1
19604Screw, for adjustable edge guide2
2039503 DEdge Guide Swinging Arm1
2112957 ESpring Washer, for swinging arm1
2222758 EScrew, for swinging arm1
2322569 CScrew, for edge guide mounting bracket2
2439503 CEdge Guide Mounting Bracket1
2539534 HFeed Bar Thrust Washer1
2622569 GScrew, for feed bar thrust washer3
2739538Feed Lift Block1
2839536 DFeed Bar Spacer1
2939505 KChaining Feed Dog, marked "K", 16 teeth per inch, for Styles 39500 FJ, FL1
39505 AKChaining Feed Dog, marked "CF", 22 teeth per inch, for Style 39500 JJ1
3039505 JMain Feed Dog, 16 teeth per inch, for Styles 39500 FJ, FL1
39505 AJMain Feed Dog, 22 teeth per inch, for Style 39500 JJ1
3122528Screw, for main feed dog1
3222768 BScrew, for chaining feed dog1
3339536 CFeed Bar Driving Connection Bushing1
3439536 AEMain Feed Bar Driving Connection1
3539540 B-5Main Feed Driving Eccentric1
3639540 KFeed, Eccentric Spacer1
3740-46Washer1
38258Nut1
3914077Nut, for needle clamp stud1
4039563 ZNeedle Thread Pull-off Eyelet1
41154 GASNeedle1
4239552Needle Driving Arm1
4350-774BlkStop Pin, for needle driving arm1
4422596 EScrew, for needle driving arm1
4539551 FNeedle Clamp Stud1
4639568 ALooper Thread Pull-off1
4739568 YLooper Thread Pull-off Lever1
4888 BScrew, for looper thread pull-off lever2
49660-207Oil Seal Ring, for needle driving shaft1
5039552 CThrust Washer, for needle driving arm crank2
5128Screw, for oil splasher1
5239594 NOil Splasher1
5339552 RNeedle Driving Shaft1
5422513Screw, for looper thread pull-off1

Union Special 39500JJ - TORQUE REQUIREMENTS - 5

text_image TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 14 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 19-21 in. lbs. TORQUE TO 50 TORQUE TO 19-21 in. lbs.

SPREADER/UPPER LOOPER AND LOWER LOOPER DRIVING PARTS

Ref.No.PartNo.DescriptionAmt.Req.
139508 AUpper Looper, marked "CC", for Style 39500 FL1
1A39560 ASpreader, for Styles 39500 FJ, JJ1
239543Spreader/Upper Looper Holder1
322564 GScrew, for spreader/upper looper holder1
439543 ASpreader/Upper Looper Holder Collar1
522 KIIScrew, for spreader/upper looper holder collar1
622503 FScrew, for cam follower locking clamp1
739543 ECam Follower Locking Clamp1
81025 LLock Screw, for bushing and cam guide screw1
922565 HScrew, for bushing and cam guide1
1039543 TCam Follower1
1139543 SBushing and Cam Guide1
1239543 KSpreader/Upper Looper Drive Shaft1
1397Screw, for ball joint guide fork2
1439544 JBall Joint Guide Fork, for upper looper drive assembly1
1539543 VUpper Looper Drive Ball Stud1
16482 CSpreader/Upper Looper Drive Shaft Collar1
1722894 CScrew, for spreader/upper looper drive shaft collar2
1822565Screw, for spreader/upper looper drive shaft2
197446 ASpreader/Upper Looper Drive Shaft1
201280Nut, for locking stud1
2139543 RWasher, for locking stud1
2243143 NLocking Stud, for spreader/upper looper drive lever1
2339543 HSpreader/Upper Looper Drive Lever1
2439543 MClamp Collar, for spreader/upper looper drive shaft1
2522562 AScrew, for clamp collar1
2639543 PSpreader/Upper Looper Shaft Thrust Washer2
2739543 USpreader/Upper Looper Connecting Rod1
2822729 DScrew, for spreader/upper looper connecting rod4
2928Screw, for oil splasher1
3039594 NOil Splasher1
3177Screw, for lower looper bar connecting link pin2
3239544 BLower Looper Bar Connecting Link1
3339544 DLower Looper Bar Connecting Link Pin2
3422894 ADScrew, for lower looper driving shaft2
35482 CLower Looper Driving Shaft Collar1
3622894 CScrew, for lower looper driving shaft collar2
37660-206"O" Ring, for lower looper driving shaft1
3839544 VLower Looper Driving Shaft1
3939508 BLower Looper1
4039151Nut, for lower looper bar1
4139544Lower Looper Bar1
4229126 DFLower Looper Bar Driving Lever and Connecting Rod Assembly1
4339544 ULower Looper Bar Driving Lever1
44666-255Felt, for connecting rod1
4522729 DScrew, for connecting rod2
4697Screw, for ball joint guide fork2
4739544 SBall Joint Guide Fork1
4822729 EScrew, for connecting rod2
4928Screw, for oil splasher1
5039594 NOil Splasher1

Union Special 39500JJ - TORQUE REQUIREMENTS - 6

UPPER AND LOWER KNIFE MECHANISM

Ref. No.Part No.DescriptionAmt. Req.
139573 JUpper Knife Driving Connecting Rod1
222587 JScrew, for upper knife driving connecting rod2
339573 EUpper Knife Driving Lever1
455235 ENut, for upper knife driving lever1
56042 AWasher, for upper knife driving lever1
655235 DLocking Stud, for upper knife driving lever1
739573 AWasher, for upper knife driving arm1
839573 HUpper Knife Driving Arm1
939571 CUpper Knife Clamp Stud1
1039572 AUpper Knife Holder Block1
1122738Screw, for upper knife holder block1
1239570 JUpper Knife1
1339571 FUpper Knife Clamp1
1439571 BUpper Knife Chain Guard1
1514077Nut, for upper knife clamp stud1
1639524 JThroat Plate, for Styles 39500 FJ, FL1
39524 AJThroat Plate, for Style 39500 JJ1
1722524Screw, for throat plate1
1839550 ELower Knife Holder Spring1
1939550 ULower Knife Holder1
2039549 JLower Knife1
2139550 MLower Knife Clamp Spring1
2239550 LLower Knife Clamp1
2322588 AScrew, for lower knife holder1
2422729 BScrew, for lower knife holder locking stud1
2539550 CLower Knife Holder Locking Stud1
2622892 BLocking Screw, for lower knife holder1
2714077Nut, for lower knife holder locking screw1
2822653 B-12Screw, for throat plate and lower knife support bracket2
2939580 AEThroat Plate and Lower Knife Support Bracket1
3039525 LNeedle Guard, front1
3122585 AScrew, for needle guard2
3239525 ANeedle Guard, rear1

Union Special 39500JJ - TORQUE REQUIREMENTS - 7

text_image Technical diagram of a mechanical assembly with numbered parts and exploded views, including disassembled parts and assembly details.

PRESSER FOOT, FOOT LIFTER, THREAD TENSION PARTS AND MISCELLANEOUS EYELETS

Ref. No.Part No.DescriptionAmt. Req.
139555Foot Lifter Lever1
239555 BFoot Lifter Lever Spring1
339555 DFoot Lifter Intermediate Lever1
4660-142Cotter Pin, for foot lifter lever connecting link2
539555 FFoot Lifter Lever Connecting Link1
639555 CFoot Lifter Lever Arm1
712538Lock Nut, for foot lifter lever arm2
822597 FScrew, for foot lifter lever arm2
9627Screw, for foot lifter lever arm1
1012865Foot Lifter Lever Shaft Thrust Collar1
1188Screw, for foot lifter lever shaft thrust collar2
1239555 AFoot Lifter Lever Shaft1
1322598 EScrew, for presser arm1
1414077Nut, for presser arm screw1
1539556 DPresser Arm1
1639556 MChain Cutting Knife1
1722798Screw, for chain cutting blade1
1839556 LChain Cutting Blade1
19605Screw, for chain cutting knife2
20376 AScrew, for looper thread eyelet1 or 2
2139568 EAuxiliary Looper Thread Eyelet, for Style 39500 FL1
2239568 BLower Looper Thread Eyelet, for Style 39500 FL1
2339568 LUpper Looper Thread Eyelet1
2439568 DLooper Thread Eyelet Mounting Bracket1
2522569 BScrew, for looper thread eyelet mounting bracket1
2643139 ANut, for looper thread eyelet screw1 or 2
2739520 LPresser Foot1
2822768 BScrew, for hinge spring1
2939530Hinge Spring1
3022819Screw, for stitch tongue1
3139597 LStitch Tongue, marked "DW"1
3222566 BScrew, for foot lifter lever1
3339592 AANeedle Tension Nut, green1
39592 ABUpper Looper Tension Nut, blue, for Style 39500 FL1
39592 ACLower Looper Tension Nut, red1
3439592 AKTension Spring Ferrule2 or 3
3539592 AE-2Needle Tension Spring, for Styles 39500 FJ, JJ1
39592 AE-4Lower Looper Tension Spring, for Styles 39500 FJ, JJ1
39592 AE-4Needle Tension Spring, for Style 39500 FL1
39592 AE-4Upper Looper Tension Spring, for Style 39500 FL1
39592 AR-8Lower Looper Tension Spring, for Style 39500 FL1
3639592 AJSpring Shield2 or 3
3739592 ADThread Tension Disc4 or 6
3839592 AG-3Tension Post Mounting Bracket1
3939592 AFTension Disc Felt2 or 3
4039592 ALThread Tension Post2 or 3
4139592 AMTension Post Bar1
4222847 BScrew, for tension post mounting bracket1
4322806 AScrew, for tension post mounting bracket1
448372 AWasher, for tension post2 or 3
4539592 AHLocating Nut, for thread tension post2 or 3
4673 XScrew, for frame thread guide2
4739568 WFrame Thread Guide, for lower looper thread1
4822569 DScrew, for needle thread eyelet1
4939563 DNeedle Thread Eyelet1

Union Special 39500JJ - TORQUE REQUIREMENTS - 8

text_image Diagram of a scientific apparatus with three labeled components and directional arrows indicating motion or force directions.

Union Special 39500JJ - TORQUE REQUIREMENTS - 9

text_image Technical diagram of a mechanical device with numbered components and labeled parts, including pulleys, weights, and tools.

THREAD STAND AND MISCELLANEOUS TOOLS

Ref.No.PartNo.DescriptionAmt.Req.
121113 FThread Stand Eyelet, for Styles 39500 FJ, JJ-2
21113 FThread Stand Eyelet, for Style 39500 FL-3
221104 VPad, for thread cone, for Styles 39500 FJ, JJ-2
21104 VPad, for thread cone, for Style 39500 FL-3
369 SSpool Pin, for Styles 39500 FJ, JJ-2
69 SSpool Pin, for Style 39500 FL-3
421130 W-2Cone Support, for Styles 39500 FJ, JJ-1
4A21130 W-3Cone Support, for Style 39500 FL-1
522650 CB-4Screw, for thread stand eyelet-2 or 3
622650 CE-6Screw, for cone support-1
721104 AAThread Stand Rod-1
8652 J-24Washer, for thread stand rod-1
9652 J-16Washer, for thread stand rod-1
10WA9 ALock Washer, for thread stand rod-1
11651 A-16Nut, for thread stand rod-1
12660-264"S" Hook, for treadle chain-2
13421 D-34Treadle Chain, 34 inches long-1
14116Wrench, for 9/32 inch nut-1
1521227 BFFeed Eccentric Extractor Hook-1
16660-240Thread Tweezers-1
1721388 AUSocket Wrench, for 3/8 inch nuts holding feedeccentrics-1

ACCESSORIES AVAILABLE AS EXTRAS (Not Illustrated)

21233 GGLight Fixture Assembly, including blue lens, machine mounting for machines driven by "Electro Drive" which supplies the current.
21261 M-350No. 1 "V" Belt, 35 inches long, for fully submerged individual power table installations.
21261 M-370No. 1 "V" Belt, 37 inches long, for semisubmerged individual power table installations.
21261 M-390No. 1 "V" Belt, 39 inches long, for nonsubmerged individual power table installations.
21377 BMTray, 1.3/4 inches high, for semisubmerged installations.
21695 UFinger Protector.
28604 LCan of Oil, 16 fluid ounces of Spec. 83 oil.
39598Knife Grinder, complete.
52978 JChip Disposal Chute.
Belt Slot to Right Edge of BoardCloth Plate to Front Edge of Board
21371 UHIndividual Power Table
21371 PJ-48Table Top, 48 x 20 x 1 3/4 inches, for nonsubmerged individual power table installation - no chip chute;14 inch3/8 inch
21371 RD-48Table Top, same except nonsubmerged with chip chute;7 1/2 inch3 inch
21371 RF-48Table Top, same except nonsubmerged no chip chute;7 1/2 inch3/8 inch
21371 RJ-48Table Top, same except semisubmerged - with chip chute;10 1/2 inch2 1/4 inch
21371 RL-48Table Top, same except semisubmerged - with chip chute;7 1/2 inch2 1/4 inch
21371 WL-48Table Top, same except fullysubmerged - with chip chute;7 1/2 inch2 1/4 inch
21371 RC-47 3/4Table Top, 47 3/4 x 16 x 1 3/4 inches, for nonsubmerged lineshaft installation - no chip chute;7 1/2 inch3/8 inch
21371 RE-47 3/4Table Top, same except nonsubmerged with chip chute;7 1/2 inch3 inch
21371 RH-47 3/4Table Top, same except semisubmerged - with chip chute;7 1/2 inch2 1/4 inch

NUMERICAL INDEX OF PARTS

Part No.Page No.Part No.Page No.Part No.Page No.
WA9 A318372 A23, 2922747 B21
22 KH25125382922758 E23
2821, 23, 25,128652922768 B23, 29,
30-92 Blk2112957 E2322769 B21
40-4621, 23,1407723, 27, 29,2279829
50-774 Blk2321104 V3122806 A29
51-103 Blk1921104 AA312281929
51-228 Blk2121113 F3122847 B29
CO67 E2121130 W-23122892 B27
69 S3121130 W-33122894 C25
73 X2921227 BF3122894 D21
772521388 AU3122894 AD19, 25,
77 Q2122503 F2529126 DF25
86 X19225132329477 GW19
8723225242729477 JM21
8829225282329477 JN21
88 B23225411939142 G21
901922541 A213915125
952122562 A19, 25,39501 K19
972522564 G2539501 DG19
97 A212256519, 25,39501 EE19
1163122565 F19, 21, 23,39503 A23
1381922565 H2539503 C23
154 GAS2322566 B2939503 D23
25821, 23,2256919, 23,39505 J23
376 A2922569 A1939505 K23
421 D-343122569 B23, 29,39505 AJ23
482 C2522569 C2339505 AK23
6042322569 D19, 29,39508 A25
6052922569 G2339508 B25
6272922571 E1939520 L29
651 A-163122585 A2739521 C21
652 J-163122586 R1939521 D21
652 J-243122587 J21, 27,39524 J27
660-1422922588 A2739524 AJ27
660-2062522596 E21, 23,39525 A27
660-2072322597 F2939525 L27
660-2403122598 E293953029
660-2431922650 CB-43139532 A19
660-2643122650 CE-63139534 G23
660-2682122653 B-122739534 H23
666-942122653 D-41939534 R19
666-2552522657 D-121939535 C23
667 D-81922729 B2739535 D23
1025 L2522729 D2539535 F23
12802522729 E2539535 J23
6042 A27227382739536 B23
7446 A25227431939536 C23
39536 D23

NUMERICAL INDEX OF PARTS

Part No.Page No.Part No.Page No.Part No.Page No.
39536 E2339556 M2939590 G21
39536 AE23395571939590 H21
395382339557 A1939590 J21
39540 B-52339557 B1939590 K21
39540 K2339557 C1939590 N21
39541 A2139557 E1939590 P21
395432539557 F1939590 R21
39543 A2539560 A2539590 S21
39543 E2539563 D2939590 T21
39543 H2539563 Z2339591 A21
39543 K2539568 A2339591 B21
39543 M2539568 B2939591 G21
39543 P2539568 D2939591 H21
39543 R2539568 E2939591 K21
39543 S2539568 G1939592 AA29
39543 T2539568 J1939592 AB29
39543 U2539568 L2939592 AC29
39543 V2539568 W2939592 AD29
395442539568 Y2339592 AE-229
39544 B2539570 J2739592 AE-429
39544 D2539571 B2739592 AF29
39544 J2539571 C2739592 AG-329
39544 L2139571 F2739592 AH29
39544 S2539572 A2739592 AJ29
39544 U2539573 A2739592 AK29
39544 V2539573 E2739592 AL29
39549 J2739573 H2739592 AM29
39550 C2739573 J2739592 AR-829
39550 E2739573 K2139593 C19
39550 L2739573 L2139593 D19
39550 M2739578 F1939593 H19
39550 U2739578 M2339594 G19
39551 F2339578 P2339594 H19
395522339578 U1939594 N21, 23, 25,
39552 C2339580 AE2739594 R19
39552 N2139582 F193959519
39552 P2139582 K1939597 L29
39552 R2339582 V1941071 G19
395552939582 W1943139 A29
39555 A2939582 X1943143 N25
39555 B2939582 Y1953634 C23
39555 C2955235 D27
39555 D2939582 AD1955235 E27
39555 E2139582 AE19
39555 F2939582 AF19
39556 A1939582 AG19
39556 D293959021
39556 L2939590 D21

Union Special 39500JJ - TORQUE REQUIREMENTS - 10

FINEST QUALITY

UnionSpecial®

LEWIS and COLUMBIA

INDUSTRIAL SEWING MACHINES

Union Special 39500JJ - UnionSpecial® - 1

Union Special 39500JJ - UnionSpecial® - 2

SALES OFFICES AND REPRESENTATIVES

†Handle Union Special and Columble only.

†Handle Lewis and Columbia only.

All others handle Union Special, Lewis and Columbia with certain exceptions.

UNITED STATES

ALABAMA 35206, BIRMINGHAM, 732-84th Street, South, Lloyd D. Baldwin, Tel. 833-9904.

ALABAMA 36107, MONTGOMERY, 3223 Willow Lane Dr., (Zip Code 36110), Tommy Hendrix, Tel. 272-6667.

ARKANSAS 72203, LITTLE ROCK, P.O. Box 1783, James T. Taylor, Tel. (501) 376-3121.

★CALIFORNIA 90021, LOS ANGELES, 1100 E. Pico Blvd., Paul M. Mason, Mr., Tel. Madison 5-5828.

CALIFORNIA 94110, SAN FRANCISCO, 3420-25th Street Robert J. Voil, Tel. 415/826-6969.

†CALIFORNIA 94103, SAN FRANCISCO, Apparel City Sewing Machine Co., 1155 Mission St., Tel. Market T-6660.

COLORADO 80002, ARYADA, Casey's Sewing Machine Service, 5719 Reed St., Tel. 424-6630.

CONNECTICUT 06810, DANBURY, 22 Barnum Road, Robert W. Goines, Tel. 746-3652.

FLORIDA 33127, MIAMI, 2511-2515 N.W. 2nd Ave., Philip A. Coleman and E. A. Quinterro, Tel. 305-635-5922.

FLORIDA 33566, PLANT CITY, 506 N. Gordon St. James C. Morgan, Tel. 752-1829.

GEORGIA 30324, ATLANTA, 2120 Plasters Bridge Road, N.E., Merritt M. Ambrose, Mgr., Tel. 875-9237.

GEORGIA 30529, COMMERCE, Lakeview Drive, J. Tom Hanley, Tel. 335-4061, 3668 Admiral Drive (Chambles), Marshall Clouse, Tel. 451-0562.

GEORGIA 30030, DECATUR, 1713 Coventry Road, Joe V. Parker, Tel. 377-5559.

GEORGIA 31021, DUBLIN, 1615 Knox St., John W. Jones, Tel. 272-4663, P.O. Box 561, Salbar St. (Thomaston 30286) H. B. Gray.

★ILLINOIS 60610, CHICAGO. 400 N. Franklin St., Fred L. Koehler, Mgr., Tel. 644-6920.

KANSAS 66208, KANSAS CITY (PRAIRIE VILLAGE) 7351 Rosewood, Cleo C. Smith, Tel. HE 2-1705.

KENTUCKY 40207, LOUISVILLE, P.O. Box 7261, Raymond E. Hinton, Tel. 587-0042.

LOUISIANA 70458, NEW ORLEANS (SLIDELL) 375 Dorset Drive, Duane Bunger, Tel: 504/643-2484.

MARYLAND 21215, BALTIMORE, P.O. Box 2505, Ralph B. Foster, Tel. 727-8499.

MARYLAND 21204, BALTIMORE, J. Dashew, Inc., 417 W. Baltimore St., Tel. Lexington 9-1838.

★MASSACHUSETTS 02111, BOSTON, 179 Lincoln St., William E. Palm, Mgr., Tel. Liberty 2-0147.

MASSACHUSETTS 02368, RANDOLPH, P.O. Box B6, Roy T. Pedersen, Tel. 828-1412.

MASSACHUSETTS 02767, TAUNTON, P.O. Box #2 Raynham, Welter: P. Godak, Tel. VanDyke 2-6149.

MICHIGAN 48223, DETROIT, 14561 Auburn, John Joyce, Tel. 313-538-7256

MINNESOTA 55426, MINNEAPOLIS, 2095 Kelly Dr., Golden Valley, Minn., Leonard W. Kochler, Tel. 644-6236.

MISSISSIPPI 39209, JACKSON, 327 Eastview St., Jamie A. Boyotte, Tel. Fleetwood 5-1976. 3517 Payne Dr. J. W. Kaes, Tel. 601/939-3264.

MISSISSIPPI, 39862, PLANTERSVILLE, P.O. Box 657, J. D. Kelley.

\$MISSOUR! 64105, KANSAS CITY, Textile Machinery Co., 975 Broadway, Tel. Victor 2-9558.

MISSOURI 63114, ST LOUIS, 9022 Pallardy Lane, Carl E. McLaughlin, Tel. Chestnut 1-2368.

FNEW HAMPSHIRE 03060, NASHUA, P.O. Box 257, Herman E. Haberman Jr., Tel. Tuxedo 2-9698.

NEW JERSEY 07850, LANDING, 676 Rebo Road, Henry Behrens, Tel. 201-398-2749.

†NEW JERSEY 07032, NORTH ARLINGTON, 32M Garden Terrace, Joseph Loglisci, Tel. 991-8211.

NEW JERSEY 08091, WEST BÉRLIN, P.O. Box 26, Frank A. Neff, Tel. 767-4350.

NEW YORK 02110, LATHAM. 57 Sylvan Ave., Clarence A, Wheeler, Tel. 518-785-6371.

NEW YORK 14502, MACEDON, 3 Jupiter Way, James Halbohm, Tel. 986-4693.

★NEW YORK 10001, NEW YORK, 370 7th Ave., (Penn Terminal Bldg.), Jack R. LeTourneur, Mgr., Tel. Chickering 4-8800.

NEW YORK 14609, ROCHESTER, A. J. Adams Co., 1051 Culver Rd., Tel. Butler 8-7250.

NEW YORK 11553, UNIONDALE, 873 Henry St., Anthony Candell, Tel. Ivanhoe 3-7477.

NORTH CAROLINA 27407, GREENSBORO, 4216 Pannydale Dr., Harold E. Miller, Tel. 292-0734. 3005 Harte Place (27405) James Toler, Phone 919—274-7941.

NORTH CAROLINA 28501, KINSTON, 2810 Murray Hill Rd., Bunny D. Smith, Tel. 919/521-7509, 729 Jones Ave., Jerry W. Potta, Phone 919—527-4891.

OHIO 44109, CLEVELAND, 4914 Pearl Road, Cat & Sew Equipment Co Tel 661-590!

OHIO 43216, COLUMBUS, P.O. Box 37, Gerry Smith, Phone: 614/294-0222.

OKLAHOMA 73119, OKLAHOMA CITY, 2226 Southwest 53rd St., G. & Wiley, Tel 685-2836

OREGON, 97220, PORTLAND, 1950 N.E. 118th Ave. Robert E. Ritt. Phone: 503/771-2159 (Portland) 206/624-8083 (Seattle).

PENNSYLVANIA 18105, ALLENTOWN, P.O. Box 542, Luther D. Cassell, Tel. 797-2111.

PENNSYLVANIA 18015, BETHLEHEM, 1212 Camac St., Ed Deegan, Tel. 868-8204

PENNSYLVANIA 18003, BERWICK, 1013 E. 16th St., Donald McFadden, Tel. 752-2442.

PENNSYLVANIA 18411, CLARKS SUMMIT, 428 West Grove Ave., Joan J. Laßer, Tel. JUniper 7-2820.

★PENNSYLVANIA 19124, PHILADELPHIA, 4234 Macoletter Ave., Ben W. Merz, Mr., Tel. Gladstone 5-9300.

†PENNSYEVANIA 15670, NEW ALEXANDRIA. (Pittsburgh) R.D. No. 1, Box 26A, W. Dale Speer, Tel. 415—563-3589.

PENNSYLVANIA 17088, SCHAEFFERSTOWN, P.O. Box 217, David M. Bender, Tel. 949-3044.

PENNSYLVANIA 17404, YORK, P.O. Box 884, Harding T. Powell, 854-8040, P.O. Box 222 (Schuylkill Haven 17972) F. J. Bartosic.

SOUTH CAROLINA 29204, COLUMBIA, P.O. Box 4246, Virlyn R. Crisler, Tel. Sunset 7-0863.

SOUTH CAROLINA 29607, GREENVILLE, 25 Sir Abbot St., Orville W. Gregory, Tel. Cedar 9-5539. P.O. 3557, (Gastonia 29607) John Lawrence, Tel. 864-7546.

TENNESSEE, 37421, CHATTANOOGA, 1711 Roy Jo Circle, John W. Carter 615-892-1489, Rt. 4, Box 300 (Cleveland 37311) Bill Ott Tel. 615-4725.

TENNESSEE 38301, JACKSON, 1180 Hollywood Drive, Apt. 114, W. D. Compton, Tel. 901/427-5707, 1026 Wellsville Rd., (Memphis 38117) Harry McCarley

TENNESSEE 37919, KNOXVILLE, P.O. Box 10822 Horace E. Clinard, Tel. 588-1865, Rt. 4, Box 300 (Cleveland 37311) Bill OH, Tel. 615-4725,

TENNESSEE 37211, NASHVILLE, 5179 Ashley Dr., Roger L. Anderson, Tel. 615-833-0142; 1617 Lebanon (37210), Walter L. Rudd, Tel. 615-254-7538.

*TEXAS 75247, DALLAS, 6718 Oakbrook Blvd., P.O. Box 47424, J. H. Muir Mgr., Tel. 214/637-5990.

TEXAS 79926, EL PASO, P.O. Box 9573, Edward E. Smith, Tel. 598-2928.

TEXAS 76106, FT. WORTH, 1201 Altamont Dr., Arnold Stler-walt, Tel. 626-3183.

TEXAS 78213, SAN ANTONIO, Jerry Gregory, P.O. Box 13126, Tel. DI 2-6924.

UTAH 84105, SALT LAKE CITY, 1215 E. 13th South St., Larry F. Rosvall, Tel. IN 7-6931.

VIRGINIA 24006, Roanoke, P.O. Box 1151, P. C. Ebla, Tel. 703-362-5673.

VIRGINIA 23834, Colonial Heights, P.O. Box 277, Tom Traylor, Tel. 703-526-2855.

WASHINGTON, SEATTLE, Robert E. R11, Phone 206—624-3083.

CANADA

UNION SPECIAL MACHINE Co. of Canada, Ltd.

BRITISH COLUMBIA, N. BURNABY 2, James Murray, 1522 Madison Ave., Tel. MU 3-3917.

MANITOBA, WINNIPEG 2, Rm. 201, Whitla Bldg., 70 Arthur St., Oswald Borcharl, Tel. 204/943-4933.

★ONTARIO, TORONTO 2B, Peter Fowler, Mar.-Rep., 355 King St. West, Tel. Empire 6-2939.

★QUEBEC, MONTREAL 11, John Caschello, Mar., 9495 Charles de Latour St. Tel. 514/387-7191

FINEST QUALITY WORK

HIGHEST PRODUCTION ■ RATES

LOWEST ■ MAINTENANCE COSTS

Union Special 39500JJ - CANADA - 1

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WORLDWIDE SALES AND SERVICE

Union Special Corporation maintains sales and service facilities throughout the world. These offices will aid you in the selection of the right sewing equipment for your particular operation. Union Special Corporation representatives and service technicians are factory trained and are able to serve your needs promptly and efficiently. Whatever your location, there is a qualified representative to serve you.

Corporate Office:

One Union Special Plaza

Huntley, IL 60142

Phone: 847·669·5101

Fax: 847-669-1096

European Distribution Center:

Union Special GmbH

Raffleisenstrasse 3

D-71696 Möglingen, Germany

Tel: 49-07141-247-0

Fax: 49·7141·247·100

Brussels, Belgium

Charlotte, N.C.

El Paso, TX

Hong Kong, China

Huntley, IL

Leicester, England

Lille, France

Miami, FL

Milan, Italy

Möglingen, Germany

Montreal, Quebec

Osaka, Japan

Santa Fe Springs, CA

Other Representatives throughout

all parts of the world.

Union Special 39500JJ - WORLDWIDE SALES AND SERVICE - 1

Finest Quality

Union Special® INDUSTRIAL SEWING EQUIPMENT

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Product information

Brand : Union Special

Model : 39500JJ

Category : Chéreuse