ZX27CTYSS - Barbecue GE - Free user manual and instructions

USER MANUAL ZX27CTYSS GE

GE Monogram® Assembly Instructions

Before you Begin – Read these instructions completely and carefully.

Note To Installer: Be sure to leave these instructions with the Consumer.

Note to Consumer: Keep these instructions with your Use and Care Book for future reference.

If you have questions concerning the installation of this product, call the GE Answer Center® Consumer Information Service at 800.626.2000, 24 hours a day, 7 days a week.

If you received a damaged Grill Cart, you should contact your dealer.

Assembly of this grill cart requires basic mechanical skills. Proper assembly is the responsibility of the installer.

NOTE:

This cart must be completely assembled before any gas connections are made.

Step 1: Remove Packaging Open the box and remove the contents. Remove packaging and protective film from all parts. Axle Front Panel Shelf Handle Back Brace Shelf Bottom/Base Panel Wheels Right Side Panel Left Side Panel Side Braces Front Brace Caster Caster with Lock

Locate the hardware accessory package and check contents.

Phillips Head Screws
Count 10
8 required, 2 extra

1/4-20 x 1/2 Bolts
Count 36
32 required, 4 extra

1/4-20 x 3/4 Bolts
Count 2
no extra

10 Washers

Count 12
8 required, 4 extra

1/4 Washers
Count 40
32 required, 8 extra

Self-tapping Screws
Count 2

1/4-20 Nuts
Count 36
32 required, 4 extra

10-24 Nuts
Count 10
8 required, 2 extra

Black Plastic
Bezels
Count 2

Wheel Caps Count 2

Black Plastic Grommet Count 1

Installation

27" Grill Cart Assembly

Tools

You Will

Need

• Two 7/16" wrenches
  • 3/8" wrench or socket
  • Phillips head screwdriver
  • Rubber or wooden mallet
• Gloves to protect against sharp edges

CAUTION: The grill is extremely heavy. 2 people are required to lift and place the grill onto the cart.

Step 2:

Install

Casters

and Braces

to Base

Bottom Panel USE 8 EACH Phillips Head Screws #10 Washers 10-24 Nuts

USE 4 EACH 1/4-20 x 1/2 Bolts 1/4 Washer 1/4-20 Nuts

• Install front brace to base with 4 bolts and washers through the top and secure with nuts on the bottom. Do not tighten.

• Locate the bottom/base panel and one side brace.
• Place the front of the base towards you. (The front side has 6 screw holes on each side.)
• Select the caster with lock on the side.
• Place the caster below the front side of the base, aligned with 4 screw holes.
• Place a side brace on top of the base at the left side with screw holes aligned.
  • Install 4 phillips head screws through the caster into the base and through the brace.
• Secure screws with flat washers and nuts on top of the brace. Do not tighten.
  • Install the other caster to opposite end of the brace following the same procedure.

USE 8 EACH 1/4-20 x 1/2 Bolts 1/4 Washer 1/4-20 Nuts

• Install right side brace to the base by installing 8 bolts and washers through the top and secure with nuts on the bottom. Again, do not tighten.
- Adjust brace alignment by tapping and sliding until corners meet. Tighten all screws.

Installation

27" Grill Cart Assembly

Step 3:

Install Side

Panels

to Base

• Flatten the carton to use as a pad.
• Stand the assembled base on end.
• Secure left and right side panels to the bottom panel with 4 bolts, washers and nuts (2 on each side). Note: Right side panel has a hole near the center.
  • Install bolt and washer from the bottom and into the base, secure with nuts inside. Do not tighten.

Bottom Panel Right Side Panel USE 4 EACH 1/4-20 x 1/2 Bolts 1/4 Washer 1/4-20 Nuts

Step 4:

Install

Front Panel to Base

Front Panel Bottom Panel USE 2 EACH 1/4-20 x 1/2 Bolts 1/4 Washer 1/4-20 Nuts

- Place the front panel on the assembly. Install bolt with washer from the bottom into the base and secure with nuts. Do not tighten.

Front Panel Side Panel USE 4 EACH 1/4-20 x 1/2 Bolts 1/4 Washer 1/4-20 Nuts

- Stand the assembly up and bolt the front panel to the side panels with bolts, washers and nuts as shown. (2 on each side).

Installation

27" Grill Cart Assembly

Step 5 Install Back Brace

- Bolt back brace to side panels by installing bolt with washer from the outside and secured with nut on the inside. (2 bolts on each side).

Side Panel Back Brace USE 4 EACH 1/4-20 x 1/2 Bolts 1/4 Washer 1/4-20 Nuts

Step 6 Check Panel Alignment, Tighten Assembly

• Check to be sure all panels and holes in the bottom right corner of the front panel are correctly aligned.
• Tighten bolts by holding a 7/16" wrench on bolt and turning nuts below with another 7/16" wrench.
• Snap grommet into the hole on the outside of the right side panel.

Simple line drawing of a mechanical component with a circular part and a bearing, no text or symbols present.

Step 7 Install Wheels

• Place wheel cap onto axle and tap in place with a mallot.
• Slide a wheel onto the axle with the flat side against the cap and the spacer side (the protruding side) towards the inside of the cart.
• Slide the axle through the holes in the cart.
• Place second wheel onto the axle, with spacer side against the cart, and tap wheel cap with mallet to secure.

USE2 WHEELCAPS

Installation

27" Grill Cart Assembly

Step 8 Mount Grill to Assembled Carl

CAUTION: Lock front caster on the cart to prevent movement.

See installation instructions packed with the grill. Remove packaging, drip tray, burner grates and parts box.

CAUTION: The grill is extremely heavy. 2 people are required to lift and place the grill onto the cart.

•Lower the grill onto the cart.
- Check to be sure the grill rests securely and fits square on the cart.
- Secure the grill to the cart with 2 bolts, washer and nuts on each side. The bolts may be accessed from the back of the cart.

USE 4 EACH 1/4-20 x 1/2 Bolts 1/4 Washer 1/4-20 Nuts

Step 9 Install Handle on Shelf

The shelf should be installed after the grill has been secured to the cart.

• Place black plastic bezels onto the ends of the handle.
• Hold the handle against the shelf and secure with two 1/4-20 x 3/4" bolts as shown.

USE 2 1/4-20x3/4 Bolts Use 2 Black Bezels

Step 10 Mount Side Shelf to Grill

• Hold the assembled shelf against the grill, aligning screw holes.
  • Install bolts and washer through the inside of the grill, into the top of the shelf and secure with nuts.
• Drive 2 self-tapping screws with washers into the lower holes of the shelf and into the grill.

USE 2 EACH Self Tapping Screws Flat Washer 1/4-20 x 1/2 Bolts Self-Tapping Screws 1/4-20 Nuts

To obtain specific information concerning any

Monogram product or service, call GE Answer Center® consumer information service at 800.626.2000—any time, day or night.

For Monogram local service in your area, call 1-800-444-1845.

NOTE: Product improvement is a continuing endeavor at General Electric. Therefore, materials, appearance and specifications are subject to change without notice.