HBG-100-60A - LED Controller Mean Well - Free user manual and instructions

Product Type	LED Driver (Constant Current)
Model Number	HBG-100-60A
Rated Output Current	1.6A
Rated Power	96W
Constant Current Region (Output Voltage Range)	36~60V
Open Circuit Voltage (Max)	62V
Current Adjustment Range (via Built-in Potentiometer)	1.0~1.6A
Input Voltage Range	90~305VAC or 127~431VDC
Input Frequency Range	47~63Hz
Power Factor	>0.96 at 115/230VAC, >0.94 at 277VAC (Full Load)
Efficiency (Typ.)	91.5%
Total Harmonic Distortion (THD)	<20% (@load≥60%/115VAC,230VAC)
Inrush Current (Typ.)	60A (width=550μs at 230VAC, Cold Start)
Leakage Current	<0.75mA at 277VAC
Protection Features	Over Current (95~108%, constant current limiting), Over Voltage (65~75V, auto-recovery), Over Temperature (auto-recovery)
Operating Temperature (Case)	-40°C to +85°C
IP Rating	IP65
Dimensions (Diameter x Height)	130mm x 66.5mm
Weight	1.18 kg
Warranty	5 Years
Typical Lifetime	>50,000 hours
Safety Certifications	UL8750, CSA, ENEC, CB, CE, UKCA, EAC (CCC optional)
Special Features	Circular metal housing, Class I design, Built-in active PFC, No load standby power <0.5W (BLANK/A-Type)

Frequently Asked Questions - HBG-100-60A Mean Well

What is the output current range of the HBG-100-60A?

The output current is adjustable via the built-in potentiometer from 1.0A to 1.6A.

Can this LED driver be used outdoors?

Yes, the HBG-100-60A has an IP65 rating, making it suitable for outdoor installations.

What is the input voltage range?

The driver accepts 90~305VAC or 127~431VDC.

Does this model support dimming?

The HBG-100-60A (A-Type) does not include a dimming function. It only allows current adjustment via a potentiometer. For dimming, consider the B-Type or AB-Type models.

How do I adjust the output current?

Loosen the screw on the potentiometer cover (A-Type) and turn the built-in potentiometer to set the desired current between 1.0A and 1.6A. Tighten the cover after adjustment.

What protections does the driver have?

It includes over current (constant current limiting), over voltage (shutdown and auto-recovery), and over temperature protection.

What is the efficiency of this driver?

Typical efficiency is 91.5% at full load.

What is the maximum case temperature?

The maximum case temperature (Tcase) is +85°C. The driver operates from -40°C to +85°C.

Can I use this driver with DALI control?

No, the HBG-100-60A (A-Type) does not support DALI. The DA-Type model is required for DALI control.

What is the warranty period?

Mean Well offers a 5-year warranty on this LED driver.

USER MANUAL HBG-100-60A Mean Well

Black industrial transformer with exposed copper and blue wires, no visible text or symbols

SELV

IP65 IP67

(CCC optional)

(for 36A,48A,60A only)

EAC CB CE UK CA

Features

• Constant Current mode output
  • Circular metal housing with class design I
  • Built-in active PFC function
  • IP67 / IP65 rating for indoor or outdoor installations
• Function options: output adjustable via potentiometer; 3 in 1 dimming; DALI
  • Typical lifetime>50000 hours
• 5 years warranty

Applications

• LED bay lighting
• LED stage lighting
• LED spot lighting
• Type "HL" for use in Class I, Division 2 hazardous (Classified) location.

GTIN CODE

MW Search: https://www.meanwell.com/serviceGTIN.aspx

■ Description

HBG-100 series is a 100W AC/DC LED driver featuring the circular shape design. It operates from 90\~305VAC and offers the constant current output models with different rated voltage between 24V and 60V. Thanks to the high efficiency up to 91.5%, with the fanless design, the entire series is able to operate for -40°C \~ +85°C case temperature under free air convection. The design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HBG-100 is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system.

■ Model Encoding

Type	IP Level	Function Note
Blank	IP67	Io fixed.	In Stock
A	IP65	Io adjustable through built-in potentiometer.	In Stock
B	IP67	3 in 1 dimming function (1~10Vdc, 10V PWM signal and resistance)	In Stock
AB	IP65	Io adjustable through built-in potentiometer with 3 in 1 dimming function	In Stock
DA IP67		DALI control technology.	In Stock

SPECIFICATION

MODEL		HBG-100-24	HBG-100-36	HBG-100-48	HBG-100-60
OUTPUT	RATED CURRENT	4A	2.7A	2A	1.6A
	RATED POWER	96W	97.2W	96W	96W
	CONSTANT CURRENT REGION Note.2	14.4~24V	21.6~36V	28.8~48V	36~60V
	OPEN CIRCUIT VOLTAGE(max.)	25V	37V	49V	62V
	CURRENT ADJ. RANGE	Adjustable for A/AB-Type (via built-in potentiometer)
		2.4~4A	1.62~2.7A	1.2~2A	1.0~1.6A
	CURRENT RIPPLE	5.0% max. @rated current
	CURRENT TOLERANCE	±5.0%
	SETUP TIME Note.4	2000ms / 115VAC 500ms / 230VAC
INPUT	VOLTAGE RANGE Note.3	90~305VAC 127~431VDC(Please refer to "STATIC CHARACTERISTIC" section)
	FREQUENCY RANGE	47~63Hz
	POWER FACTOR	PF>0.96/115VAC, PF>0.96/230VAC, PF>0.94/277VAC@full load(Please refer to "POWER FACTOR (PF) CHARACTERISTIC" section)
	TOTAL HARMONIC DISTORTION	THD<20%(@load≥60%/115VC,230VAC; @load≥75%/277VAC)(Please refer to "TOTAL HARMONIC DISTORTION(THD)" section)
	EFFICIENCY (Typ.) Note.5	90.5%	91%	91%	91.5%
	AC CURRENT (Typ.)	1.1A / 115VAC 0.5A / 230VAC 0.45A / 277VAC
	INRUSH CURRENT (Typ.)	COLD START 60A(width=550μs measured at 50% lpeak) at 230VAC; Per NEMA 410
	MAX. No. of PSUs on 16A CIRCUIT BREAKER	4 units (circuit breaker of type B) / 8 units (circuit breaker of type C) at 230VAC
	LEAKAGE CURRENT	<0.75mA / 277VAC
	NO LOAD / STANDBY POWER CONSUMPTION	Standby power consumption <0.5W for B/AB/DA-TypeBlank/A-Type please refer to Note. 7
PROTECTION	OVER CURRENT	95~108%
		Constant current limiting
	OVER VOLTAGE	28~35V	41~49V	54~63V	65~75V
		Shut down o/p voltage re-power on to recovery
	OVER TEMPERATURE	Shut down o/p voltage re-power on to recovery
ENVIRONMENT	WORKING TEMP.	Tcase=-40~+85°C (Please refer to "OUTPUT LOAD vs TEMPERATURE" section)
	MAX. CASE TEMP.	Tcase=+85°C
	WORKING HUMIDITY	20~95% RH non-condensing
	STORAGE TEMP., HUMIDITY	-40~+80°C, 10~95% RH
	TEMP. COEFFICIENT	±0.03%/°C (0~50°C)
	VIBRATION	10~500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY & EMC	SAFETY STANDARDS	UL8750(type*HL).CSA C22.2 No.250.13-12, ENEC BS EN/EN61347-1,BS EN/EN61347-2-13 independent, BS EN/EN62384:GB19510.1,GB19510.14, BIS IS15885(for 36A,48A,60A only), IP65 or IP67 approved EAC TP TC 004,
	DALI STANDARDS	Compliance to IEC62386-101, 102, 207 for DA-Type only
	WITHSTAND VOLTAGE	I/P-O/P:3.75KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
	ISOLATION RESISTANCE	I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25°C / 70% RH
	EMC EMISSION Note.7	Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load≥60%); BS EN/EN61000-3-3,GB17743 and GB17625.1, EAC TP TC 020
	EMC IMMUNITY	Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, BS EN/EN61547,light industry level (surge immunity:Line-Earth:4KV,Line-Line:2KV), EAC TP TC 020
	MTBF	2433.4K hrs min. Telcordia SR-332 (Bellcore);299.3K hrs min. MIL-HDBK-217F (25°C)
	DIMENSIONOTHERS	∅130mm *66.5mm (D *H)
	PACKING	1.18Kg; 12pcs/15.7Kg/1.43CUFT(Blank/A/B Type), 1.89CUFT(E Type)
NOTE	1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25°C of ambient temperature.2. Please refer to "DRIVING METHODS OF LED MODULE".3. De-rating may be needed under low input voltages. Please refer to "STATIC CHARACTERISTIC" sections for details.4. Length of set up time is measured at cold first start. Turning ON/OFF the driver may lead to increase of the set up time.5. The DA type power supply is less efficient than the typical efficiency in specification by 1%.6. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.7. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently connected to the mains.8. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly ©point (or TMP, per DLC), is about 75°C or less.9. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com10. The ambient temperature derating of 3.5°C/1000m with fanless models and of 5°C/1000m with fan models for operating altitude higher than 2000m(6500ft).11. For any application note and IP water proof function installation caution, please refer our user manual before using.https://www.meanwell.com/Upload/PDF/LED_EN.pdf※ Product Liability Disclaimer : For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

BLOCK DIAGRAM

fosc : 100KHz

graph TD
    A["EMI FILTER & RECTIFIERS"] --> B["PFC CIRCUIT"]
    B --> C["POWER SWITCHING"]
    C --> D["RECTIFIERS & FILTER"]
    D --> E["+V"]
    D --> F["-V"]
    G["FG"] --> H["Ground"]
    I["I/P"] --> A
    J["O.L.P.O.T.P."] --> K["PWM & PFC CONTROL"]
    L["O.C.P."] --> M["DETECTION CIRCUIT"]
    N["O.V.P."] --> O["Ground"]
    K --> M
    M --> O

■ DRIVING METHODS OF LED MODULE

※ This series works in constant current mode to directly drive the LEDs.

In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems.

Should there be any compatibility issues, please contact MEAN WELL.

Typical output current normalized by rated current (%)

DIMMING OPERATION

※ 3 in 1 dimming function (for B/AB-Type)

• Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-:
  1 \~ 10VDC, or 10V PWM signal or resistance.
• Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
• Dimming source current from power supply: 100 A (typ.)μ

○ Applying additive 1 \~ 10VDC

◎ Applying additive 10V PWM signal (frequency range 100Hz \~ 3KHz):

◎ Applying additive resistance:

Note: In the case of turning the lighting fixture down to 0% brightness, please refer to the configuration as follow, or please contact MEAN WELL for other options.

graph TD
    A["N FG L"] --> B["Relay"]
    B --> C["Switch Adjuster"]
    C --> D["10K/N~100K/N Ohms resistance"]
    C --> E["1~10V DC Voltage"]
    C --> F["10V PWM Signal"]
    G["Green/Yellow"] --> H["Brown"]
    H --> I["AC/L"]
    H --> J["AC/N"]
    K["Blue"] --> L["HBG-100 B-Type"]
    M["Dim+"] --> N["Purple"]
    O["DIM-"] --> P["Pink"]
    Q["V(-)"] --> R["Black"]
    S["V(+) "] --> T["Red"]
    U["LED Lighting Fixture"] --> V["Red"]
    W["AC/L"] --> X["Blue"]
    Y["AC/N"] --> Z["Blue"]

Using a switch and relay can turn ON/OFF the lighting fixture.

※ DALI Interface (primary side; for DA-Type)

• Apply DALI signal between DA+ and DA-.
  • DALI protocol comprises 16 groups and 64 addresses.
• First step is fixed at 8% of output.

■ OUTPUT LOAD vs TEMPERATURE(Note.9)

■ STATIC CHARACTERISTIC

※De-rating is needed under low input voltage.

■ POWER FACTOR (PF) CHARACTERISTIC

■ TOTAL HARMONIC DISTORTION (THD)

■ EFFICIENCY vs LOAD
HBG-100 series possess superior working efficiency that up to 91% can be reached in field applications. ※ 48V Model, Tcase at 75°C

LIFE TIME

Tcase)(℃)

MECHANICAL SPECIFICATION

Case No.217 Unit:mm

Blank-Type

• tc : Max. Case Temperature.(case temperature measured point)
• Ta: Ambient Temperature measured point

※ A-Type

• (tc) : Max. Case Temperature.(case temperature measured point)
• Ta: Ambient Temperature measured point

※ B/DA-Type

• tc : Max. Case Temperature.(case temperature measured point)
• Ta: Ambient Temperature measured point

※ AB-Type

• (tc): Max. Case Temperature.(case temperature measured point)
• Ta: Ambient Temperature measured point

INSTALLATIONS

Caution

• Please inspect the appearance of the driver if the package is damaged. There should not be any cracks.
• Please do not drop or bump the driver.
• All screws including the suspension screw should be paired with a spring washer and locked tight.
• The entire luminaire, including the driver, should be limited to 10Kg or less.
• The luminaire should be cautiously protected from damage due to shock throughout packaging and transportation.
• Please thoroughly follow the preceding cautionary notes to prevent the luminaire from falling, leading to injuries.