CT-160 - Flip-flop Panduit - Free user manual and instructions

Product Type	Wire Stripper, Cutter, and Crimper Tool
Brand	Panduit
Model	CT-160
Dimensions (approx.)	8.5 x 2.5 x 1.0 in (216 x 64 x 25 mm)
Weight (approx.)	0.5 lbs (227 g)
Material	Hardened steel with plastic grips
Wire Stripping Capacity	Strips plastic or rubber insulation; adjust strip length for 1/32 in min conductor exposure
Wire Cutting Capacity	No. 10 AWG and smaller copper wire
Screw Cutting Sizes	#4, #6, #8, #10 machine screws
Crimping Pockets	For Pan-Term non-insulated and insulated terminals, disconnects, splices, and wire joints
Wire Range for Crimping	No. 22 to 10 AWG stranded wire
Safety Warning	Do not use on live circuits; plastic grips do not insulate against shock
Maintenance	Keep lightly oiled; wipe clean after use
Applications	Electrical wiring, terminal crimping, screw cutting
Certifications	UL/CSA approved combinations; check product packaging
Included Items	Tool only; no additional accessories
Country of Origin	Not specified; likely USA or Mexico

Frequently Asked Questions - CT-160 Panduit

What safety precautions should I take when using the Panduit CT-160?

Always verify power is OFF before working on wiring. The plastic grips are for comfort only and do not insulate against electrical shock. Do not use on live circuits.

How do I strip wire with the CT-160?

Insert the wire into the stripping notch, squeeze handles, and pull to remove insulation. Ensure strip length allows at least 1/32 inch of conductor to extend beyond the terminal barrel.

What wire gauge can the CT-160 cut?

It cuts No. 10 AWG and smaller copper wire.

How do I use the screw cutting feature?

Open the handles, thread the screw into the correct-size hole (marked #4, #6, #8, #10) from the side indicated, then close handles to cut.

Which crimp pocket should I use for insulated terminals?

Use the insulated crimp pocket that matches the terminal size. Center the pocket on the metal barrel and squeeze handles firmly.

Can the CT-160 be used on solid wire?

The manual specifies stranded wire for crimping (22-10 AWG). For cutting and stripping, it can handle solid copper wire up to No. 10 AWG.

How do I maintain the CT-160?

Keep the tool lightly oiled to prevent rust. Clean after use and store in a dry place. Do not use solvents that may damage plastic grips.

What is the warranty on the Panduit CT-160?

Warranty details are not provided in the manual. Contact Panduit customer service for warranty information.

Can I use the CT-160 for automotive wiring?

Yes, it is suitable for automotive applications as long as the wire gauge is within 22-10 AWG stranded and terminals are compatible.

How do I know which crimp pocket to use for a specific terminal?

Refer to the terminal product packaging for the recommended crimp pocket. The tool has marked pockets for both insulated and non-insulated terminals.

USER MANUAL CT-160 Panduit

Verify power is “OFF” before working on wiring with this tool. The plastic grips are for the user’s comfort, and are not intended to insulate against electrical shock while working on live electrical circuits.

See product packaging or contact Customer Service for UL/CSA approved tooling/product combinations.

WIRE STRIPPER for removing plastic or rubber wire insulation. Strip length should allow a minimum of 1/32" of conductor to extend beyond terminal barrel.

WIRE CUTTER for No. 10 AWG and smaller copper wire.

CUTTERS for machine screws of sizes shown. Open handles, thread screw in this side. Close handles to cut screw.

CRIMPING POCKETS for Pan-Term non-insulated and insulated terminals, disconnects, splices and wire joints on No. 22 to 10 AWG stranded wire. See product packaging for proper crimping pockets.

This tool is made of hardened steel and is protected with a light coat of oil.

NON-INSULATED AND INSULATED PARALLEL SPLICE INSTRUCTIONS

1. Insert stripped wire into each end of the parallel splice. (See product packaging for proper strip lengths.)
2. Locate parallel splice in proper crimp pocket.
3. Position crimp pocket on the center of the metal barrel.
4. Squeeze handles firmly.

NON-INSULATED BUTT SPLICE INSTRUCTIONS

1. Insert stripped wire into end of the butt splice to internal wire stop. (See product packaging for proper strip lengths.)
2. Locate butt splice in proper non-insulated crimp pocket.
3. Position crimp pocket on the center of the metal barrel half with wire inserted.
4. Squeeze handles firmly.
5. Repeat for other end of butt splice.

INSULATED BUTT SPLICE INSTRUCTIONS

1. Insert stripped wire into end of the butt splice to internal wire stop. (See product packaging for proper strip lengths.)
2. Locate butt splice in proper insulated crimp pocket.
3. Position crimp pocket on the center of the metal barrel half with wire inserted.
4. Squeeze handles firmly.
5. Close insulation if desired.
6. Repeat for other end of butt splice.

E-mail:

For Technical Support:

1-888-506-5400, ext. 83255

NON-INSULATED TERMINAL AND DISCONNECT INSTRUCTIONS

1. Insert stripped wire into terminal or disconnect until a minimum of 1/32" of conductor extends beyond barrel. (See product packaging for proper strip lengths.)
2. Locate terminal or disconnect in proper non-insulated crimp pocket.
3. Position crimp pocket on the center of the metal barrel.
4. Squeeze handles firmly.

NON-INSULATED WIRE JOINT INSTRUCTIONS

1. Twist ends of stripped wire together, trim and insert into wire joint. (See product packaging for proper strip lengths and trimming instructions.)
2. Locate wire joint in proper non-insulated crimp pocket.
3. Position crimp pocket on the center of the metal barrel.
4. Squeeze handles firmly.

INSULATED TERMINAL AND DISCONNECT INSTRUCTIONS

1. Insert stripped wire into terminal or disconnect until a minimum of 1/32" of conductor extends beyond barrel. (See product packaging for proper strip lengths.)
2. Locate terminal or disconnect in proper insulated crimp pocket.
3. Position crimp pocket on the center of the metal barrel.
4. Squeeze handles firmly.
5. Close insulation if desired.

INSULATED WIRE JOINT INSTRUCTIONS

1. Twist ends of stripped wire together, trim and insert into wire joint. (See product packaging for proper strip lengths and trimming instructions.)
2. Locate wire joint in proper insulated crimp pocket.
3. Position crimp pocket on the center of the metal barrel.
4. Squeeze handles firmly.
5. Close insulation if desired.

NOTE:

In the interest of higher quality and value, Panduit is constantly improving and updating our products.

Consequently, pictures herein may vary from the actual product.

PANDUIT