Galaxy BQ1096 - Barbecue Gasmate - Free user manual and instructions

Type	Barbecue
Brand	Gasmate
Model	Galaxy BQ1096
Construction Material	Premium #304 grade stainless steel
Cooking Surface	Satin enamel cast iron reversible plate and stainless steel grill
Burners	4 stainless steel burners with individual controls
Total Output (Propane/NG)	54 MJ/h (13.5 MJ/h per burner)
Total Output (ULPG)	40 MJ/h (10 MJ/h per burner)
Gas Pressure (Propane/ULPG)	2.75 kPa
Gas Pressure (Natural Gas)	1.0 kPa
Injector Size (Propane)	1.02 mm
Injector Size (ULPG)	0.9 mm
Injector Size (Natural Gas)	1.7 mm
Dimensions (L x W x H)	933 mm x 609 mm x 253 mm
Ignition	Rotary ignition
Gas Types	Propane, ULPG, Natural Gas (convertible)
Included Accessories	Hose and regulator
Assembly	Fully assembled
Warranty	12 months
Safety Features	Gas shut-off, leak test required, outdoor use only
Cleaning	Mild detergent and warm water; avoid abrasive cleaners
Certifications	AGA approved (AGA 8250 G), compliant with Australian Standards

Frequently Asked Questions - Galaxy BQ1096 Gasmate

How do I light the Gasmate Galaxy BQ1096 barbecue?

Ensure the lid is open and all control knobs are in the 'OFF' position. Open the gas cylinder valve. Push down a control knob and turn it anti-clockwise to 'HIGH' (you will hear a clicking sound). If the burner does not light, repeat the process. If it still fails, wait 5 minutes, then try again. You can also light it manually with a long barbecue match.

What type of gas should I use?

The barbecue is designed for Propane or ULPG (Universal LPG) with the supplied hose and regulator. It can be converted to Natural Gas by an authorised person. Check the gas type sticker on your barbecue. For Propane/ULPG, the pressure is 2.75 kPa; for Natural Gas, it must be set to 1.0 kPa.

How do I clean the barbecue?

After each use, clean the cooking surfaces with warm soapy water. Do not use abrasive or flammable cleaners. For the burner tubes, use a stiff wire hook or a narrow bottle brush to remove blockages. Clean the drip tray regularly and dispose of contents after they cool. Inspect burners for damage and clean ports with a wire (e.g., paper clip).

What are the dimensions of the Galaxy BQ1096?

The overall dimensions are 933 mm (length) x 609 mm (width) x 253 mm (height).

Can I use this barbecue indoors?

No, this barbecue is for outdoor use only. It must not be used in garages, porches, sheds, or any enclosed area. Ensure proper ventilation and minimum clearances from combustible materials: rear and sides 100 mm, above 1000 mm.

What should I do if I smell gas?

Immediately shut off the gas supply at the cylinder. Extinguish any open flames. If the odour continues, call your gas supplier or fire department. Do not operate the barbecue until the leak is fixed. Always check for leaks with soapy water after connecting the gas cylinder.

How do I convert the barbecue to Natural Gas?

Conversion must be done by an authorised person. The injector size must be changed: for Natural Gas, use 1.7 mm injectors (increase from Propane's 1.02 mm by removing the outer brass cap). The pressure regulator must be replaced with a Gasmate NGC30 or NGC40 regulator set at 1.0 kPa. A certificate of compliance is required.

Why won't the burner ignite?

Possible causes: the cylinder valve is closed, control knob is not in 'HIGH' position for lighting, the igniter is faulty (use a match to light manually), or the gas bottle is empty. Check the gas supply and ensure the burner tubes are properly seated over the valve orifices. If the problem persists, inspect for blockages in the burner tubes.

How do I store the barbecue?

For storage indoors, always disconnect the gas cylinder and store it outdoors in a well-ventilated area, out of reach of children. The barbecue itself can be stored indoors only after the cylinder is removed. Never store a spare gas cylinder under or near the barbecue.

What is the warranty coverage?

The barbecue comes with a 12-month warranty from the date of purchase. Keep your purchase receipt for any claims. For service or spare parts, contact Sitro Group Australia (1300 174 876) or your local supplier. Do not return to place of purchase.

USER MANUAL Galaxy BQ1096 Gasmate

■ Premium #304 grade stainless steel construction
■ Rotary ignition
■ Satin enamel cast iron reversible plate and stainless steel grill
■ Convenient lid gives you extra bench space when not in use
■ Stainless steel burners with individual controls
■ Total output of 54 MJ/h
■ Supplied fully assembled
■ Complete with hose and regulator
■ Operates on Propane or ULPG
■ Gas Certified to Australian Standards
■ Suitable for Natural Gas conversion

FOR YOUR SAFETY

If you smell gas:

1. Shut off the gas to the appliance.
2. Extinguish any open flame.
3. If odour continues, immediately call your gas supplier.

Do not store or use gasoline or other flammable vapour and liquids in the vicinity of this or any other appliance.

FOR OUTDOOR USE ONLY

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

Read the instructions thoroughly before installing or servicing this equipment.

Gasmate® is a registered trademark of: Sitro Group Australia Pty Ltd www.gasmate.com.au

Aber Ltd - Hamilton, N.Z. www.gasmate.co.nz

Important: Retain these instructions for future use.

GENERAL INFORMATION

Gas Installation Codes

• Barbecues must be used in accordance with the installation requirements of your gas supply authority, or the Australian Standard AS 5601.
• Barbecues for use with bottled gas are labelled ‘propane gas’ or ‘universal L.P.G.’
• Barbecues for use with natural gas are labelled ‘natural gas’ and must be installed by an authorised person. Check the gas type sticker attached to the barbecue.

Clearances

Minimum Clearances from combustible materials must be: Rear - 100mm, Sides - 100mm, Above - 1000mm

Hose & Regulator Safety

The regulator and hose assembly supplied with the barbecue are suitable for propane gas only. A gas regulator adjusted to have an outlet pressure of 2.75kPA is supplied for connection to the propane gas cylinder. The pressure regulator and hose assembly supplied with the barbecue must be used. Replacement pressure regulators and hose assemblies must be those specified by the barbecue manufacturer.

When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting or kinking of the flexible hose.

After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all connections.

If you are unable to correct the leak by tightening the connections, turn off the gas and contact the supplier immediately.

Always ensure the barbecue is kept away from flammable materials and the gas cylinder clear of any heat source. When changing over from an empty gas cylinder to a full one make sure this procedure is carried out in a flame free atmosphere.

Specifications

Barbecue specifications can be found on the data label attached to the barbecue body. Hose connection thread at gas inlet is 1/4" - BSP.

Gas Cylinder Use & Safety

This is a low pressure barbecue and must only be used with the hose and regulator supplied. Your barbecue is designed for use with 9Kg propane gas cylinders certified to AS 2469.

The cylinder should be filled by a reputable gas supplier and visually inspected and re-qualified at each filling.

Always keep cylinder in an upright position. Always close the cylinder valve when the barbecue is not in use.

Do not subject the cylinder to excessive heat.

Never Store your Gas Cylinder Indoors.

If you store your barbecue indoors, ALWAYS disconnect the cylinder first and store it safely outside. Cylinders must be stored outdoors in a well ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.

Location of your Barbecue

DO NOT use your barbecue in garages, porches, sheds, breezeways, or other enclosed areas. Your barbecue is to be used OUTDOORS. The barbecue is not intended to be installed in or on recreational vehicles and/or boats and should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the barbecue housing.

Check Barbecue for any Damage

Contact your supplier for assistance regarding replacement of any damaged or missing parts. Do not operate a barbecue that appears damaged. Barbecues for use with gas cylinders are labelled ‘propane gas’. Check labelling at the gas connection on your barbecue.

Protect Children

Keep children away from barbecue during use and until barbecue has cooled after you have finished. Do not allow children to operate barbecue.

Always ensure that no sporting or physical activities are carried out in close proximity to the barbecue during use and while still hot.

WARNING

Failure to comply with these instructions could result in a fire or explosion which could cause serious bodily injury, death or property damage.

Accessible parts may be very hot.

Keep young children away.

Any modifications to this barbecue may be dangerous.

Do not move this barbecue during use.

Turn off gas supply at the cylinder after use.

Read instructions before using the barbecue.

Parts sealed by the manufacturer or their agent must not be manipulated by the user.

This barbecue is only to be used and stored outdoors.

Never operate this barbecue without a regulator

Do not test for gas leaks with an open flame

If this information is not followed exactly, a fire causing death or serious injury may occur.

Do not store a spare gas cylinder under or near this barbecue. Never fill the cylinder beyond 80% full. This barbecue is only to be used and stored outdoors.

IF YOU SMELL GAS

1. Shut off gas to the barbecue at its source, if possible.

2. Extinguish any open flame.

3. Open hood.

4. If odour continues, immediately call your gas supplier or fire department.

Do not connect your barbecue to a gas cylinder exceeding 9kg capacity.

Never connect an unregulated gas cylinder to your barbecue.

Read carefully before assembling and operating your barbecue.

FOR YOUR SAFETY

- Do not store or use petrol or other flammable liquids in the vicinity of this or any other appliance.

- Keep the gas hose away from hot surfaces and protect from dripping grease. Avoid unnecessary twisting of hose. Visually inspect the hose prior to each use for cracks, excessive wear or other damage. Replace the hose if necessary.

- Never test for gas leaks with a lit match or open flame. Never light barbecue with hood closed or before checking to ensure the burner tubes are fully seated over gas valve orifices.

- Never lean over cooking surface when lighting.

- Never alter or modify the regulator or gas supply assembly.

- Ensure the barbecue is set up on a level and stable surface.

- Do not move the barbecue while in use or when hot.

- Remove the drip tray before moving.

- The built-in barbecue cannot be installed with an overhead non-combustible surface.

- The built-in barbecue can only be installed with an overhead combustible surface or grease filter with a minimum of 1000mm vertical clearance.

For any queries or assistance call

Customer Service

(Australia Only)

1300 174 876

Hours of operation: Monday to Friday 8.30am - 5.30pm EST

Do not return to place of purchase.

Keep your purchase receipt, this will be required to make any claims under the 12 month warranty.

GENERAL ASSEMBLY

Connecting & Disconnecting to the Gas Source

Familiarise yourself with the general information and safety guidelines located at the front of this manual.

Check

1. The cylinder is filled. A sloshing sound will be heard when shaken.
2. The burner controls are in the 'OFF' position

Connecting

1. Ensure cylinder valve is in its full off position.
2. Check for any damage to either the cylinder connection or the hose. NEVER attempt to use damaged equipment.
3. When connecting the hose to the cylinder tighten the nut to a positive stop by hand or spanner.
4. Open cylinder valve fully. If a leak can be heard at either end of the hose turn cylinder off and tighten joint. Wait 5 minutes before re-testing and use a soapy water solution to check the joint. If bubbles appear, the connection will need to be re-tightened.

Disconnecting

1. Ensure the burner control is in the 'OFF' position.
2. Ensure cylinder valve is in the full off position.

For storage and cylinder exchange, disconnect hose at the cylinder only, DO NOT disconnect hose from appliance.

REMOVE TRANSIT PACKAGING MATERIAL BEFORE USE.

IMPORTANT

• Do not smoke when attempting to ignite the barbecue.
• Never use volcanic rock, heat beads or other material.
• Always use protective gloves when handling hot components.
• Note: If for some reason, ignitor fails to produce a spark at the electrode, barbecue can be lit by a long barbecue match. With the cover removed, lift out the grill plate and light a burner with a match or lighter. Subsequent burners will crosslight.
• The lid must be in the open position for lighting and during use.
• Do not leave the barbecue unattended when alight.
• Clean your barbecue after each USE. DO NOT use abrasive or flammable cleaners, as it will damage the parts of the product and may start a fire. Clean in warm soapy water.

LIGHTING PROCEDURE

Burner Operation & Ignition System Check

1. Turn the control knobs clockwise to "OFF" position.
2. Connect the regulator to the gas bottle. Turn the gas supply "ON" at the cylinder. Check with the use of soapy water for any gas leakage between the bottle and the regulator
3. Push down a control knob and keep pressing whilst turning anti-clockwise to the "HIGH" position (a clicking sound is heard), this will light the burner. If the burner does not light, repeat this process.
4. If the burner still does not light, turn the control knob to 'OFF' wait 5 minutes and repeat step 3.
5. Adjust the heat by turning the knob to the High/Low position.

AUS Standard POL Regulator

1. To turn the barbecue 'OFF', turn the cylinder valve to the 'OFF' position and then turn all of the control knobs on the appliance clockwise to the 'OFF' position.

Ignition System Check

Problem: Burner will not ignite
Possible Reason Solution
Valve on cylinder is closed	Open valve on cylinder
Control knob is off Turn knob to high when lighting
Igniter is faulty Use a long barbecue match
Burner has gone out Check that the gas bottle is not empty and re-ignite the burner

CARE & MAINTENANCE

Care & Maintenance

As with all appliances, proper care and maintenance will keep them in top operating condition and prolong their life. Your new gas barbecue is no exception. By following these cleaning procedures on a timely basis, your barbecue will be kept clean and working properly with minimum effort.

Flash-Back

Spiders and small insects occasionally spin webs or make nests in the burner tubes during warehousing and transit. These webs can lead to a gas flow obstruction which could result in a fire in and around the burner tubes.

This type of fire is known as ‘FLASH-BACK’ and can cause serious damage to your barbecue and create an unsafe operating condition for the user. Although an obstructed burner tube is not the only cause of ‘FLASH-BACK’ it is the most common cause and frequent inspection and cleaning of the burner tubes is necessary.

If fire occurs in and around the burner, immediately turn off gas at its source and turn the burner control to 'OFF', wait until the barbecue has cooled, then clean the burner tubes and burner ports.

Cleaning the Drip Tray

To avoid fat or grease dripping from the barbecue remove and empty the drip tray after each use. Wait until the drip tray is cool to touch before disposing of contents.

The drip tray should be washed periodically in a mild detergent and warm water solution.

Abnormal Operation

Any of the following are considered to be abnormal operation and may require servicing:

• Yellow tipping of the burner flame
- Sooting up of grill plates
- Burners not igniting properly
- Burners failing to remain alight
- Burners extinguished by cabinet doors
• Gas valves, which are difficult to turn

Service

If the appliance cannot be adjusted to perform correctly it should not be used until serviced or repaired. Contact Sitro Group Australia for spare parts and service information.

Nominal Hourly Gas Consumption

Model No.	Gas Type Number	Number of Burners	Injector Size Side Burner	Total Gas Consumption MJ/h	Gas Pressure kPa
BQ1096	Propane	4 ∅ 1.02mm		54 MJ/h 2.75 kPa
		MJ/h Each 13.5 MJ/h
	ULPG	4 ∅ 0.9mm		40 MJ/h 2.75 kPa
		MJ/h Each 10 MJ/h
	Natural Gas	4 ∅ 1.7mm		54 MJ/h 1.0 kPa
		MJ/h Each 13.5 MJ/h
S.G.A. Pty Ltd.33-35 Lionel Road, Mt. Waverley, Victoria 3149, Australia.FOR CORRECT OPERATION REFER TO INSTRUCTIONS PROVIDED.				A.G.A Approval No.	AGA 8250 G
				D.O.M	00/00

CLEANING THE BURNER

Follow these instructions to clean and/or replace burners.

1. Turn gas off at control knobs and gas cylinder.
2. Remove cooking grates.
3. Remove clip at end of burner.
4. Carefully lift each burner up and away from valve openings.
5. Undo and remove the igniter electrode.

CAUTION: Inspect burner for any damage (cracks or holes). If damage is found, replace with a new burner. Reinstall the burner, ensuring they are located on the gas valve.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.
(B) Use a narrow bottle brush with a flexible handle (DO NOT use a brass wire brush), run the brush through each burner tube several times.
(C) Wear eye protection: use an air hose to force air into the burner tube and out the air ports. Check each port to make sure air comes out each hole.

1. Wire brush entire outer surface of burner to remove food residue and dirt.
2. Clean any blocked ports with a stiff wire such as an open paper clip.
3. Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.
4. Carefully re-attach the igniter electrode then refit burners, ensuring they are located on the gas valve.
5. Replace clips at the end of burner.
6. Replace cooking grates.

WARNING

Beware of spiders and wasps. Burner tube should be inspected and cleaned periodically.

To avoid any flare-ups, it is recommended that the drip tray be checked and emptied regularly. Contents of the drip tray may be very hot during cooking. If emptied during extended cooking extreme caution should be taken and direct contact by hand should be avoided at all times. Allow to cool completely before disposing of the contents.

Should the burners extinguish for any reason, turn off all control knobs and the cylinder gas valve. Wait 5 minutes before attempting to relight the appliance.

If a grease or fat fire occurs, turn off all control knobs and gas cylinder valve immediately until the fire is out.

A leak test must be carried out prior to using the appliance for the first time or each time the gas cylinder is refilled or each time the gas hose and gas regulator being disconnected from the gas cylinders or appliance.

Conversion ONLY to be done by an authorised person.

TO BE INSTALLED ONLY ON OR IN A NON-COMBUSTIBLE ENCLOSURE

Note: Recommended clearances must be maintained.

Tools Required:

Screw driver, adjustable spanner, Phillips head screw driver.

GAS PIPING

1. This appliance is only to be installed by an authorised person.
2. Check with local and state plumbing and heating codes regarding sizing of the gas lines.
3. All gas pipe connections must be sealed with a gas pipe compound resistant to Natural Gas.
4. Installation of a drip leg if required in the gas supply line must conform to AS5601.
5. When checking for gas leaks, do not use an open flame. Use a soap and water solution and check for bubbles indicating gas leakage.
6. Installation of 1/8" NPT plugged tapping, accessible for test gauge connections, is required upstream of the gas supply connection.

Warning

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the instructions thoroughly before installing or servicing this equipment.

Overall Dimensions

	Length Width	Height
BQ1096 933mm	609mm	253mm

SERVICING INSTRUCTIONS

Appliances should be serviced at least annually and servicing must only be carried out by a Licensed Plumber or Authorised Person.

Clean the Burner Ports and top with a Soft Brush. Inspect and clean all combustion air inlets, then replace the Burner ensuring it is firmly secured.

Minimum Clearance for Ventilation:

Rear - 50mm Side - 50mm

NOTE TO THE INSTALLER:

The injector size is increased by removing the Propane Nozzle (outer brass cap) and leaving the Natural Gas Nozzle in place. Ensure the Natural gas nozzle is still tight and in the correct position and the hole size is correct.

To adjust the turndown/low remove the control knobs to allow access to the "LOW" adjustment screw. With a small blade screwdriver turn the brass screw fully anticlockwise.

TEST OPERATION OF APPLIANCE BEFORE LEAVING.

WARNING

• Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
• Read the instructions thoroughly before installing or servicing this equipment.
• THIS APPLIANCE MUST NOT BE INSTALLED OR USED INDOORS.
• NATURAL GAS APPLIANCE. TO BE INSTALLED ONLY BY AN AUTHORISED PERSON.
• THE AUTHORISED PERSON WILL PROVIDE A CERTIFICATE OF COMPLIANCE.

- A Gasmate NGC30 or NGC40 AGA approved natural gas pressure regulator must be installed in the pipeline and be set at 1 kPa.

SAFE APPLIANCE LOCATIONS

This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.

Any enclosure in which the appliance is used shall comply with the following:

An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover (see Example 1).

Within a partial enclosure that includes an overhead cover and no more than two walls (see Example 2 & 3).

Within a partial enclosure that includes an overhead cover and more than two walls, the following will apply: at least 25% of the total wall area is completely open, and at least 30% of the remaining wall area is open and unrestricted (see Example 4 & 5).

In the case of balconies, at least 20% of the total wall area shall be and remain open and unrestricted.

DIAGRAMMATIC REPRESENTATIONS OF OUTDOOR AREAS

The following figures are diagrammatic representations of outdoor areas. Rectangular areas have been used in these figures – the same principles apply to any other shaped area.

Outdoor Area - Example 1

30% or more in total of the remaining wall area is open and unrestricted
Outdoor Area - Example 4

Outdoor Area - Example 2

30% or more in total of the remaining wall area is open and unrestricted
Outdoor Area - Example 5

Outdoor Area - Example 3