ZANKER 9100 - Washing machine

9100 - Washing machine ZANKER - Free user manual and instructions

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Brand Zanker
Model 9100
Product Type Freestanding Washing Machine
Drum Capacity 7 kg
Maximum Spin Speed 1200 rpm
Energy Efficiency Class A++
Dimensions (H x W x D) 85 x 60 x 55 cm
Weight 65 kg
Power Supply 220-240 V, 50 Hz
Power Consumption 0.8 kWh per cycle
Water Consumption 45 L per cycle
Number of Programs 15
Key Programs Cotton, Synthetics, Delicates, Wool, Quick Wash, Eco, Rinse & Spin
Noise Level (Wash) 55 dB
Noise Level (Spin) 75 dB
Safety Features Child Lock, Overflow Protection, Unbalanced Load Detection
Maintenance Clean lint filter monthly; run drum clean cycle every 3 months
Spare Parts Availability Spare parts available for 10 years after production
Repairability Index 8.2/10
Door Type Front-load, left hinged

Frequently Asked Questions - 9100 ZANKER

How do I clean the drum of my Zanker 9100 washing machine?
Run a hot cycle (90°C) with a drum cleaner product or a cup of white vinegar. Use the 'Drum Clean' program if available. Repeat every 3 months.
What do I do if the washing machine does not start?
Check if the door is fully closed, the water supply is open, and the machine is plugged in. Also ensure the child lock is disengaged. If the problem persists, consult the manual or contact support.
How often should I clean the lint filter?
Clean the lint filter after every wash cycle to maintain performance and prevent blockages. Simply remove the filter, rinse under water, and wipe dry.
What is the maximum load capacity for a cotton cycle?
The maximum load for a cotton cycle is 7 kg. Overloading can reduce cleaning efficiency and increase wear on the machine.
How do I resolve error code E01 on my Zanker 9100?
Error E01 typically indicates a door lock issue. Check if the door is properly closed and the latch is clean. Turn off and restart the machine. If it persists, a technician may be needed.
Can I use liquid detergent in my washing machine?
Yes, but use the detergent drawer compartment for liquid detergent, and avoid overfilling. Some cycles may require powder for best results.
What is the proper way to install the washing machine?
Remove all transit bolts, level the machine using adjustable feet, connect hoses to water supply and drain, and plug into a grounded outlet. Ensure adequate clearance around the machine.
How do I reduce noise during the spin cycle?
Ensure the machine is level, not overloaded, and that all transit bolts are removed. Check for loose objects in the drum. Reduce spin speed on the control panel.
What does the 'Eco' program do?
The Eco program reduces energy and water consumption by heating water to a lower temperature (e.g., 40°C) and extending cycle time for effective cleaning. Ideal for lightly soiled clothes.
How do I prevent mold and odors in my washing machine?
Leave the door open after each cycle to dry the interior. Clean the door seal and detergent drawer periodically. Run a hot cycle with vinegar or a cleaner monthly.

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USER MANUAL 9100 ZANKER

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Table of Contents

Job Specifications Sheet ...... 3

General and Commercial Installation Checklist 4

General and Commercial Installation Checklist 6

Regeneration Cycle Program Setting Procedure 9

Time Brine Refill and Meter Setting Procedure 10

ETTimer Installation And Start-Up Procedures 12

ETTimer Control Start-Up Procedure 14

ETTimer Control Operation 15

SETimer Control Start-Up Procedures 18

ET and SE Timer Assemblies 21

9000/9100/9500 Electro Mechanical Timer Assembly 22

9000/9100/9500 Power Head 24

9000/9100/9500 Power Head 25

9000 Control Valve Assembly 26

9100Control Valve Assembly 28

9500 Control Valve Assembly 30

9500Brine Valve Systems (1600 and 1700 Series) 31

9000/9100/9500 Second Tank Assemblies 32

9000/9100/9500 Meter Assemblies 34

9000/9100 Bypass Valve 36

2310 Safety Brine Valve 37

9500, 2350 Safety Brine Valve 38

2300 Safety Brine Valve 39

Water Conditioner Flow Diagrams 40

Troubleshooting 44

Mechanical Timer Valve Wiring 46

ETTimer Valve Wiring 47

SETimer Valve Wiring 48

9000 Control Dimensions 49

9100 Control Dimensions 50

9500 Control Dimensions 51

Meter Flow Data 52

Injector Flow Data 54

Job Specifications Sheet

Job Number ____

Model Number ____

Water Test ____

Capacity Of Unit ____ Max. ____ Per Regeneration

Brine Tank Size ____

Salt Setting Per Regeneration ____

Control Valve Specifications

1. Type of Timer

A. 82 minute available regeneration time, 1/15 RPM

B. 164 minute available regeneration time, 1/30 RPM

2. Type of Meter

Mechanical Valves

(gallon settings)

Meter Standard Range Extended Range

3/4" 125-2,125 625-10,625

1" 310-5,270 1,150-26,350

1-1/2" 625-10,625 3,125-53,125

Electrical Timers

(minutes per cycle)

Meter ETSE
(0–999.9 minutes per cycle)(0–99 minutes per cycle)
3/4"9,999,9999,999
1"9,999,9999,999
1-1/2"9,999,999
  1. Timer Gallon Setting ____ gal.
  2. Regeneration Program Setting

A. Backwash ____ min.
B. Brine and Slow Rinse ____ min.
C. Rapid Rinse ____ min.
D. Brine Tank Refill ____ min.

  1. Drain Line Flow Control ____ gpm
  2. Brine Refill Rate ____ gpm
  3. Injector Size ____

General and Commercial Installation Checklist

Water Pressure

A minimum of 25 lbs of water pressure is required for regeneration valve to operate effectively.

Electrical Facilities

An uninterrupted alternating current (A/C) supply is required. Make sure:

  • Voltage supply is compatible with unit before installation.
  • Current supply is always hot and cannot be turned off with another switch.

Existing Plumbing

Condition of existing plumbing should be free from lime and iron buildup. Replace piping that has heavy lime and/or iron build-up. If piping is clogged with iron, install a separate iron filter unit ahead of the water softener.

Location of Softener and Drain

Locate the softener close to a clean working drain and connect according to local plumbing codes.

Bypass Valves

Always provide for the installation of a bypass valve if unit is not equipped with one.

ZANKER 9100 - Bypass Valves - 1

CAUTION

  • Do not exceed water pressure of 125 psi.
  • Do not exceed 110^ water temperature.
  • Do not subject unit to freezing conditions.

Equipment Configuration

9000/9100 tank two yokes tank one water meter tank two adapter outlet adapter clips inlet main control valve bypass valve DF174-0

Figure 1: 9000/9100

9500 1-1/2" copper tank two adapter control valve tank two outlet inlet meter dome must face up DF173-0

Figure 2: 9500

General and Commercial Installation Checklist

  1. Place the softener tank where you want to install the unit.

NOTE: Be sure the tank is level and on a firm base.

  1. During cold weather it is recommended that the installer warm the valve to room temperature before operating.

  2. Perform all plumbing according to local plumbing codes.

— Use a 1/2" minimum pipe size for the drain.

— Use a 3/4" drain line for backwash flow rates that exceed 7 gpm or length that exceeds 20' (6 m).

  1. Both tanks must be the same height and diameter and filled with equal amounts of media.

  2. The distributor tube must be flush with the top of each tank. Cut if necessary. Use only non-aerosol silicone lubricant.

  3. Lubricate the distributor o-ring seal and tank o-ring seal. Place the main control valve on one tank and the tank adapter on the second tank.

NOTE: If required, solder copper tubing for tank interconnection before assembling on the main control valve and tank adapter. Maintain a minimum of 1" distance between tanks on final assembly.

  1. Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting (DLFC). Leave at least 6" (152 mm) between the DLFC and solder joints when soldering pipes that are connected on the DLFC. Failure to do this could cause interior damage to DLFC.

  2. Use only Teflon tape on the drain fitting.

  3. Be sure the floor under the salt storage tank is clean and level.

  4. Place approximately 1" (25 mm) of water above the grid plate. If a grid is not utilized, fill to the top of the air check in the salt tank. Do not add salt to the brine tank at this time.

  5. On units with a bypass, place in Bypass position.

— Turn on the main water supply.

— Open a cold soft water tap nearby and let water run a few minutes or until the system is free of foreign material (usually solder) resulting from the installation. Close the water tap when water runs clean.

  1. Place the bypass In Service position and let water flow into the mineral tank. When water flow stops, slowly open a cold water tap nearby and let water run until air is purged from the unit. Then close tap.

Electrical

  1. Make all electrical connections according to codes. Plug the valve into an approved power source. Do not insert meter cable into the meter yet.

  2. Tank one has control valve and tank two has adapter. See Figure 1, page 5 or Figure 2, page 5.

  3. Look on the right side of the control valve, it has indicators showing which position the control valve is in during Regeneration and which tank is In Service.

— Figure 3, page 7 shows the valve In Service position with tank one supplying conditioned water and tank two on standby.

NOTE: Make sure the meter cable is not inserted in the meter dome. Swing the timer out to expose the program wheel (to swing timer out) grab onto the lower right corner of timer face and pull outward. See Figure 5, page 8.

brine rinse backwash rapid rinse brine fill stand-by tank two tank one

DF175-0

Figure 3: Control Valve Position Indicators
CAPACITY SALLONS CAUTION ALWAYS REMOSE CABLE FROM WATER BEFORE SPRINGING TIMER OPEN TO MANUALLY START CYCLE- TURN NOOD CLOCKWISE. DF176-0

Figure 4: Timer

  1. Cycle timer into backwash position. Turn manual knob so that the micro switch rides on the first set of pins.

— In this position the tanks switch (lower piston) and the control valve moves to the backwash position (upper piston).
— Wait until the positioning of upper and lower pistons stops before advancing the timer further. If advanced too fast the control will not home into the In Service position (it will not advance to any other position). To correct this, rotate the manual knob back to In Service and start again into backwash.

NOTE: Once valve positions itself into the backwash cycle, the homing circuit locks in.

  1. With all the air backwashed, slowly cycle the timer to the brine position; rapid rinse; and brine tank refill. Wait for the control drive motor to position itself in each cycle and stop, before advancing on to the next position.
  2. Once back in the In Service position, cycle the control valve again into the backwash position. The tanks switch again, and air head backwashes out of the other tank. Cycle the control back to the In Service position. Leave the timer in the open position. DO NOT insert meter cable yet.

pin storage
2 MIN. PER PIN 130 140 150 160 170 180 190 200 DF2:5-0

Figure 5: Program Wheel

NOTE: Two motors are available:

1/15 RPM has 82 minute Regeneration Time.

1/30 RPM has 164 minute Regeneration Time. See Figure 5.

Regeneration Cycle Program Setting Procedure

Setting the Regeneration Cycle Program

The Regeneration cycle program on the water conditioner is preset at the factory. However, portions of the cycle or program time may be lengthened or shortened for local conditions or system design.

  1. Expose cycle program wheel by grasping timer in lower right hand corner and pulling. This releases snap retainer and swings timer to the left

NOTE: Meter cable must be removed from meter dome before opening timer.

  1. Remove the program wheel by grasping program wheel and squeezing protruding lugs towards center. Lift program wheel off timer.

— Switch arms may require movement to facilitate removal.

  1. Return timer to closed position by engaging snap retainer in back plate.

— Make certain all electrical wires locate above snap retainer post.

Changing Length of the Backwash Time

The program wheel in Figure 5 is In Service position. Looking at the numbered side of the program wheel, the group of pins starting at zero determines the length of time the unit backwashes.

Example: If there are six pins in this section, the time of backwash is 12 minutes (2 minutes per pin). To change the length of backwash time, add or remove pins as required.

— The number of pins multiplied by two equals minutes of backwash.

Changing Length of Brine and Rinse Time

The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that a unit will brine and rinse (2 minutes per hole).

To change the length of brine and rinse time, add or remove pins in the rapid rinse group of pins to increase or decrease the number of holes in the brine and rinse section.

— The number of holes multiplied by two equals minutes of brine and rinse.

Changing Length Of Rapid Rinse

The second group of pins on the program wheel determines the length of time the water conditioner rapid rinses (2 minutes per pin). To change the length of rapid rinse time, add or remove pins at the higher numbered end of this section as required.

— The number of pins multiplied by two equals minutes of rapid rinse.

NOTE: Program wheels with 0–82 minute cycle times, use one minute per pin or hole to set Regeneration times. The layout of pins and holes on the program wheel follow the same procedure as on this page.

Changing Length of Brine Tank Refill Time

The second group of holes on the program wheel determines the length of time the water conditioner refills the brine tank (2 minutes per hole).

To change the length of refill time, move the two pins at the end of the second group of holes as required.

The Regeneration cycle is complete when the two pin set at end of the brine tank refill section trips the outer micro-switch. The program wheel, however, continues to rotate until the inner micro-switch drops into the notch on the program wheel.

Time Brine Refill and Meter Setting Procedure

Programming

  1. The control valve is set at the factory for backwash; brine and slow rinse; rapid rinse and brine tank fill times. Change any of these times by repositioning the pins and holes or adding more pins.

NOTE: Two speed timer motors are available 1/15 RPM has 82 minute Regeneration Time and each pin or hole equals one minute. 1/30 RPM has 164 minute Regeneration Time and each pin or hole equals two minutes.

  1. The control valve has a separate brine tank fill cycle.

— Calculate the desired salt setting using the brine line flow control rate of refill (in gpm) multiplied by the timer setting. Then, using one gallon of fresh water dissolving approximately 3 lbs salt, calculate the refill time.

Example: A desired 30 lbs salt setting:

The unit has a 1.0 gpm refill rate so a 10 gallon fill is required.

$$ 1 0 \text { gallons } \times 3 \text { lbs / gals } = 3 0 \text { lbs salt } $$

Set the timer refill section at 10 minutes.

$$ 1 0 \text { minutes } \times 1. 0 \mathrm{gpm} = 1 0 \text { gallon fill } $$

NOTE: There must always be two pins at the end of a refill time to stop the fill cycle.

With the Regeneration times set, place timer back to its original position, making sure the lower right hand corner snaps back into the backplate and the meter cable slides through the backplate and does not bind.

  1. Setting the gallon wheel.

Knowing the amount of resin in each tank and the salt setting per Regeneration, calculate the gallons available, using the following capacities as a guide:

$$ \frac {\text {(capacity per ft} ^ {3} \times \text {ft} ^ {3} \text {of resin per tank)}}{\text {compensated hardness of H} _ {2} \mathrm{O}} = \text {gallons available} $$

NOTE: Based on tank size:

More resin increases capacity, less resin decreases capacity.

More salt increases capacity, less salt decreases capacity.

Example:

tank diameter = 16" compensated hardness = 35 grains per gal (tested sample)

ft^3 resin (based on flow rate) = 4

lbs of salt = 8

capacity per ft ^3 = 24,000

$$ \frac {(2 4 , 0 0 0 \times 4 \mathrm{ft} ^ {3} \text { of resin per tank) }}{3 5 \text { grains }} = 2 7 4 0 \text { gallons available before regeneration } $$

DO NOT SET THIS FIGURE - GO TO STEP 4

— Because the control valve regenerates with soft water from the other tank, subtract the water used for Regeneration. Take each Regeneration cycle and calculate the water used.

Example: Unit is set for a 16" diameter tank with 4 ft ^3 of resin and salted at 8 lbs. per ft ^3 , 7 gpm backwash, #3 injector, 1.0 gpm brine refill, and 60 psi and timer set for 10 min. backwash, 60 min. brine and rinse, 10 min. rapid rinse, 10 min. brine tank fill.

Backwash 10 minutes x 7.0 gpm = 70.0 gallons

Brine and Rinse 60 minutes x 1.0 gpm = 60.0 gallons

Rapid Rinse 10 minutes x 7.0 gpm = 70.0 gallons

Brine Tank Fill 10 minutes x 1.0 gpm = 10.0 gallons

Total Regeneration Water = 210.0 gallons

With the 2740 gallons available calculated in Step 3, subtract the Regeneration water used from the total water available.

2740 gallons available - 210 gallons used = 2530 gallons

(in Regeneration, Step 4)

  1. Set meter wheel at approximately 2530 gallons. Lift the inner dial of the meter program wheel so that you can rotate it freely. Position the white dot opposite the 2530 gallon setting.

NOTE: There is a slight delay between the time the meter zeros out and the cycle starts. Units using the:

1/15 RPM motor, 82 minute Regeneration Time has a 9 minute delay

1/30 RPM motor, 180 minute Regeneration Time has an 18 minute delay.

This delay period is not critical on residential equipment. However, take this factor into consideration for commercial applications by subtracting continuous flows for 9 minutes or 18 minutes from water available.

  1. Insert meter cable into meter.

  2. Check bypass.

  3. Plug in unit.

ET Timer Installation And Start-Up Procedures

  1. In Normal Operation the Time Of Day and, if flow meter equipped, the Volume Remaining displays appear alternately. Set the Time Of Day display. Press the Up or Down set button to display the correct time.

Example:

12:59 P.M.

Valve In Service

Service Time Reserve Totalizer Meter ^ 12:59 Regen Lockout Volume Program Flow Sensor Remaining Rate

ET002-0
Figure 6

  1. Flow Meter Equipped Valves Only: The Volume Remaining Display displays the volume of water in gallons (including any reserve capacity) remaining prior to Regeneration. When there is no water usage the Meter arrow should not appear or not change. Open a soft water tap. The Meter arrow begins flashing at a rate that varies with flow rate. Close the tap after 3–5 gallons of water flow.

Example:

125 gallons of water remaining

Valve In Service

No water flow

Volume below reserve capacity

Reserve arrow flashing

Example:

0 gallons of water remaining

Valve In Service

Water flowing

Volume below reserve capacity

Reserve arrow flashing

Service Time Reserve Totalizer Meter 125 Regen Lockout Volume Program Flow Sensor Remaining Flow Rate Sensor

Service Time Reserve Totalizer Meter Regen Lockout Volume Program Flow Sensor Remaining Remaining Flow Rate Sensor

ET003-0
Figure 7

  1. Manually initiate a Regeneration cycle and allow water to run to drain for 3 to 4 minutes. Press and release the Extra Cycle button. With Immediate Regeneration timers the control goes into Regeneration immediately. With Delayed Regeneration timers the In Service arrow flashes immediately and a Regeneration occurs at the preset Regeneration Time. Press and hold the Extra Cycle button for 5 seconds. The control goes into Regeneration immediately.
  2. Manually step the valve through a Regeneration cycle, checking valve operation in each step. During Regeneration the control displays the Regeneration step number to which the valve is advancing or has reached and the time remaining in that step.

Example:

Valve advancing to Regeneration Step #1

1 flashing

Regeneration arrow on

Service Time Reserve Totalizer Meter Regen Lockout Volume Program Flow Sensor Remaining Remaining Rate

ZANKER 9100 - flashing - 2
ET065-0

Figure 8

— When the first cycle step is reached, a red LED turns on indicating the current Regeneration cycle step.

Example:

Regeneration Step #1 reached

10.0 minutes remain in Step #1

Regeneration arrow on

Service Time Reserve Totalizer Meter ! - - - 10.0 Regen Lockout Volume Program Flow Sensor Remaining Remaining Rate Sensor

ZANKER 9100 - Regeneration Step #1 reached - 2
ET067-0

Figure 9

— Press the Extra Cycle button during a Regeneration step to immediately advance the valve to the next Regeneration step position.
— Press the Up or Down set buttons during a Regeneration step to adjust the time remaining in the current Regeneration step. Programmed Regeneration step times are not changed.
— Once all Regeneration cycle steps are complete, the valve returns to In Service and resumes normal operation.

  1. Manually step the valve to the Brine Draw position (see Step #15) and allow the valve to draw water from the brine tank until it stops.

*NOTE: The air check checks at approximately the midpoint of the screened intake area.

  1. Manually step the valve to the Brine Refill position and allow the valve to return to In Service automatically.

  2. Make sure the brine refill time (salt dosage) is set as recommended by the manufacturer.

  3. With the valve In Service, check that there is about 1" of water above the grid in the brine tank, if one is used.

  4. Fill the brine tank with salt.

NOTE: It is recommended a 9V Alkaline Battery be installed at all times for proper valve operation. The Low Battery LED turns on when the battery needs to be replaced.

ET Timer Control Start-Up Procedure

Display ET

Service Indicator Valve In Service, Arrow On Manual Regeneration Tonight, Flashing Arrow Time of Day Indicator Reserve Indicator Volume Remaining Above Reserve, Arrow Off Volume Remaining At or Below Reserve, Arrow Flashing Totalizer Indicator Flow Indicator No Water Flow, Arrow Off Water Flow, Arrow Flashing Sensor Indicator Sensor Input Signal, Arrow Flashing Valid Regeneration Signal, Arrow On Flow Rate Indicator Program Indicator Volume Remaining Indicator Lockout Indicator Lockout Signal, Arrow On Regeneration Indicator Valve in Regeneration, Arrow On

In Normal operation the Time Of Day display alternates with the Volume Remaining display. The meter arrow flashes in direct relation to the water flow rate through the unit. As treated water is used, the Volume Remaining display counts down from a maximum value to the calculated reserve capacity. The Reserve arrow flashes when the reserve capacity is being used. At the preset Regeneration Time, a Regeneration cycle initiates.

Example:

125 gallons of water remaining

Valve In Service

No water flow

Volume is below reserve capacity

Example:

0 gallons of water remaining

Valve In Service

Water flowing

Meter arrow flashing

Volume is below reserve capacity

Service Time Reserve Totalizer Meter 125 Regen Lockout Volume Program Flow Sensor Remaining Rate

Service Time Reserve Totalizer Meter Regen Lockout Volume Program Flow Rate Sensor Remaining

ET007-0

Figure 11

ET Timer Control Operation

Timeclock Regeneration Valves

When the number days since the last Regeneration reaches the preset number of days, a Regeneration cycles initiates at the preset Regeneration Time.

Flow Meter Equipped Immediate Regeneration Valves

The Time Of Day display alternates with the Volume Remaining display. The Meter arrow flashes in direct relation to the water flow rate through the unit. As treated water is used, the Volume Remaining display counts down from a maximum value to zero and initiates a Regeneration cycle.

Example:

525 gallons of water remaining

Valve In Service

Water flowing

Meter arrow flashing

Service Time Reserve Totalizer Meter 525 Regen Lockout Volume Program Flow Sensor Remaining Flow Rate Sensor

ET008-0

Figure 12

Sensor Immediate Regeneration Valves

When the control receives a valid sensor input signal, a Regeneration cycle initiates. The Sensor Input arrow flashes until the signal is determined to be valid.

Sensor Delayed Regeneration Valves

When the control receives a valid sensor input signal, a Regeneration cycle initiates at the preset Regeneration Time. The Sensor Input arrow flashes until the signal is determined to be valid. The Reserve arrow flashes when the reserve capacity is being used.

Example:

12:58 A.M. with invalid sensor signal

Valve In Service

Sensor arrow flashing

Service Time Reserve Totalizer Meter 12:58 Regen Lockout Volume Program Flow Sensor Remaining Rate

Example:

12:59 A.M. with valid sensor signal

Valve In Service

Sensor arrow on

Reserve arrow flashing

Delayed regeneration

Service Time Reserve Totalizer Meter ^ PM 12:59 Regen Lockout Volume Program Flow Sensor Remaining Rate ET009-0

ET009-0

Figure 13

Lockout Input Operation

The lockout arrow turns on whenever the control sends a lockout signal. Any requests for Regeneration are delayed until this signal is removed. Regeneration then proceeds normally.

ZANKER 9100 - Lockout Input Operation - 1

flowchart
graph TD
    A["Extra Cycle"] --> B["Totalizer"]
    B --> C["Flow Rate"]
    C --> D["Program"]
    D --> E["SET Symbol"]
    style E fill:#fff,stroke:#000
    style_F["ET012-0"]

Figure 14

Start an Extra Cycle

Press the Extra Cycle button to start an Extra Regeneration tonight. Press and hold the Extra Cycle button for 5 seconds to start an Extra Cycle immediately.

Totalizer/Flow Rate

Press the Totalizer Flow Rate button to display the flow rate.

Press the button a second time to display the total accumulation of water flow through the valve since the last reset.

Press the button a third time to return the display to Time Of Day or Volume Remaining.

— Press and hold the button for 25 seconds to reset the Totalizer display. During the 25 seconds, the Totalizer arrow flashes indicating that the display is resetting properly.

Low Battery Indicator

Low Battery ET013-0

Figure 15

The red Low Battery LED turns on whenever the 9V Alkaline Battery (not included) requires replacement. The battery is used for memory backup and is stored against the valve backplate. In the event of a power outage, the battery maintains the current operating displays for approximately 24 hours at maximum battery capacity.

Immediate Regeneration Valves With Days Between Regeneration Override Set

When the valve reaches its set Days Since Regeneration Override value, a Regeneration cycle initiates immediately. This event occurs regardless of the Volume Remaining display reaching zero gallons.

Delayed Regeneration Valves With Days Between Regeneration Override Set

When the valve reaches its set Days Since Regeneration Override value, a Regeneration cycle initiates at the preset Regeneration Time. This event occurs regardless of the Volume Remaining display reaching the calculated reserve capacity.

Control Operation During Regeneration

In Regeneration the control displays a special Regeneration display. The control shows the current Regeneration step number to which the valve is advancing or has reached, and the time remaining in that step. The displayed step number flashes until the valve completes driving to the Regeneration step position. Once all Regeneration steps are complete the valve returns to In Service and resumes normal operation.

Example:

Less than 10 minutes remaining in Regeneration

Step #1

Service Time Reserve Totalizer Meter ! - - - 10.0 Regen Lockout Volume Program Flow Sensor Remaining Rate

ET067-0

ZANKER 9100 - Control Operation During Regeneration - 2

Backwash

Figure 16

Press the Extra Cycle button during a Regeneration cycle to immediately advances the valve to the next cycle step position and resume normal step timing.

Control Operation During Programming

The control enters Program Mode with the valve In Service. While in Program Mode the control continues to operate normally, monitoring water usage and keeping all displays up to date. Control programming is stored in memory permanently. There is no need for battery backup power.

Control Operation During A Power Failure

During a power failure all control displays and programming are stored for use upon power re-application. The control retains these values for years, if necessary, without loss. The control is fully inoperative and any calls for Regeneration are delayed. The control, upon power re-application, resumes normal operation from the point that it was interrupted. An inaccurate or flashing Time of Day display indicates that a power outage has occurred.

SE Timer Control Start-Up Procedures

Display SE
Valve In Service - Dot On Extra Cycle Tonight - Flashing Dot In Service Program 12:06 Flow P.M. Water Flow - Flashing Dot Program Mode - Dot On Extra Regeneration Button Set Up Button Set Down Button P.M. Indicator ET023-0

Figure 17: SE Timer Display

In normal operation the Time Of Day display alternates with Volume Remaining and Tank in In Service displays (9000SE Timer only). As treated water is used, the Volume Remaining display counts down (in gallons) from a maximum value to zero or (----). Once this occurs a Regeneration cycle initiates immediately or delayed to the set Regeneration Time. Water flow through the valve is indicated by the flashing Flow Dot Indicator.

Time Of Day

In Service

ZANKER 9100 - SE Timer Control Start-Up Procedures - 2

Flow

833 Gallons of Treated Water Remaining

In Service

ZANKER 9100 - SE Timer Control Start-Up Procedures - 3

Flow

0 Gallons of Treated Water Remaining

In Service

ZANKER 9100 - SE Timer Control Start-Up Procedures - 4

Flow

Tank #1 in Service

In Service

ZANKER 9100 - SE Timer Control Start-Up Procedures - 5

Flow

Program

P.M.

ET024-1

Figure 18: SE Timer Display During Normal Operation

Set Time of Day

ZANKER 9100 - Set Time of Day - 1

ZANKER 9100 - Set Time of Day - 2

ET025-C

When the valve is In Service, press either the Set Up or Set Down button once to adjust the Time Of Day by one digit. Press and hold to adjust by several digits.

Start an Extra Regeneration Cycle

ZANKER 9100 - Start an Extra Regeneration Cycle - 1

ET026-0

Press the Extra Regeneration button to start an Extra Regeneration tonight. Press and hold the Extra Regeneration button for 5 seconds to start an Extra Regeneration immediately.

Set Control Programming

  1. Press and hold both the Set Up and Set Down buttons for 5 seconds.

ZANKER 9100 - Set Control Programming - 1
ET027-0

  1. Set the Treated Water Capacity. Using the Set Up or Set Down buttons, set the amount of treated water to flow through the unit before a Regeneration is required.

650 Gallons Capacity Service 650 Flow P.M. or ET028-0 Program

  1. Press the Extra Regeneration button.

ZANKER 9100 - Set Control Programming - 3
ET026-C

  1. Set the Regeneration Time. Use the Set Up or Set Down buttons to set the desired time of day for Regeneration to occur.

NOTE: This does not display if Regeneration occurs immediately.

2:00 A.M. Regeneration Time Service ○ 2:00 ○ Flow Program ● P.M. or ET030-0

  1. Press the Extra Regeneration button.

ZANKER 9100 - Set Control Programming - 5
ET026-0

  1. Set Regeneration Day Override. Use the Set Up or Set Down buttons to set the maximum number of days before a Regeneration cycle must occur.

In Service Program A--7 Flow P.M. or ET031-1

  1. Press the Extra Regeneration button to exit the program.*

ZANKER 9100 - Set Control Programming - 7
ET026-C

NOTE: If setting up the system for the first time, perform the following Fast Cycle Regeneration:

  1. Press the Extra Regeneration button for 5 seconds to force an Extra Regeneration immediately.
  2. Once the valve reaches Regen Step #1, let water run to drain for approximately 5 minutes.
  3. Press the Extra Regeneration button once to advance valve to Regen Step #2.
  4. Press the Extra Regeneration button once to advance valve to Regen Step #3 (if active).
  5. Press the Extra Regeneration button once to advance valve to Regen Step #4 (if active).
  6. Press the Extra Regeneration button once to advance valve to Regen Step #5 (if active).
  7. Press the Extra Regeneration button once more to advance the valve back to In Service.

Immediate Regeneration Valves With Days Between Regeneration Override Set

When the valve reaches its set Days Since Regeneration Override value, a Regeneration cycle initiates immediately. This event occurs regardless of the Volume Remaining display reaching zero gallons.

Delayed Regeneration Valves With Days Between Regeneration Override Set

When the valve reaches its set Days Since Regeneration Override value a Regeneration cycle initiates at the preset Regeneration Time. This event occurs regardless of the Volume Remaining display reaching zero gallons.

Control Operation During Regeneration

In Regeneration the control displays a special Regeneration display. While in Regeneration the control shows the current Regeneration step number to which the valve is advancing or has reached, and the time remaining in that step. The displayed step number flashes until the valve completes driving to this Regeneration step position. Once all Regeneration steps are complete the valve returns to In Service and resumes normal operation.

Example:

Less Than 6 Minutes Remaining in Regen Step #1

Service Program

ZANKER 9100 - Example: - 1

Flow P.M.

ET032-0

Figure 19

Pressing the Extra Cycle button during a Regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing.

Control Operation During Programming

The control only enters the Program Mode with the valve In Service. While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date. Control programming is stored in memory permanently. There is no need for battery backup power.

Control Operation During A Power Failure

During a power failure all control displays and programming are stored for use upon power re-application. The control retains these values for years, if necessary, without loss. The control is fully inoperative and any calls for Regeneration are delayed. The control, upon power re-application, resumes normal operation from the point that it was interrupted. An inaccurate or flashing Time of Day display indicates that a power outage has occurred.

ET and SE Timer Assemblies

1 2 3 ET068-0

Figure 20

Item Quantity Part Number Description

1 1 configured item
2 1 configured item
3 1 40427-03 wire harness

ETtimer assembly

SEtimer assembly

9000/9100/9500 Electro Mechanical Timer Assembly

Exploded view diagram of a mechanical assembly with numbered parts for identification

Figure 21

9000/9100/9500 Electro Mechanical Timer Assembly

Item Quantity Part Number Description

1 1 13870-03 timer housing assembly.

2 1 17870 label, capacity gallons

3 1 15465 label, Caution

4 1 16930 label, Instruction

5 1 15227 actuator plate

6 1 10300 screw, hex washer #8

7 1 17513 spring clip

8 1 15407 washer, plain #4

9 1 15228 spring

10 1 16270-10 gallon wheel assembly 3/4" standard range meter

16270-50 gallon wheel assembly 3/4" extended range meter

16270-30 gallon wheel assembly 1" standard range meter

16270-40 gallon wheel assembly 1" extended range meter

16270-50 gallon wheel assembly 1-1/2" standard range meter

16270-60 gallon wheel assembly 1-1/2" extended range meter

11 1 13806 program wheel retainer

12 1 13748 screw, flathead #6-20

13 2 11999 button decal

14 1 15223 cycle actuator gear

15 1 13886-01 knob

16 4 13296 screw, hex washer #6-20

17 1 17724 drive pinion

18 1 17723 drive pinion clutch

19 1 14276 spring, meter clutch

20 1 14253 retainer

21 3 14087 insulator

22 1 15314 switch

23 1 15320 switch

24 2 11413 screw, pan head #4-40

25 1 13018 idler shaft

26 1 18563 spring, idler shaft

27 1 13017 idler gear

28 1 13164 drive gear

29 1 13887 motor mounting plate

30 1 18743 motor, 120V 60 Hz.-1/30 RPM

18824 motor, 220V 50 Hz.-1/30 RPM

19170 motor, 120V 60 Hz.-1/15 RPM

18825 motor, 220V 50 Hz.-1/15 RPM

31 2 13278 screw, #6-32

32 1 14265 spring clip

33 1 15055 main drive gear

34 1 19210-02 program wheel, 90 minute

19210-05 program wheel, 180 minute

35 23 15493 roll pin

36 1 15203 harness

37 2 12681 wire nut

38 1 60320-02 auxiliary timer switch kit (not shown)

9000/9100/9500 Power Head

Technical diagram of an automotive electrical switch assembly with numbered components for identification

Figure 22

9000/9100/9500 Power Head

Item Quantity Part Number Description

1 2 18728 nut, clip #8-32

2 1 11838 power cord, 6' U.S. 120V

11839 power cord, 12' U.S.120V

40084-12 power cord, 12' U.S. 120V ( ET)

11545-01 power cord, 5' European 220V

14678 power cord, 6' U.S. 220V

19303-01 power cord, Australian 8' 220V

40085-12 power cord, 12' U.S. 220V ( ET)

19674 transformer, U.S., 110V to 24V

25651 transformer, European, 220V to 24V

3 1 15202 wire harness, mechanical

14822 wire harness auxiliary drive switch

40041-06 wire harness, low voltage ( ET)

4 1 15134 drive gear assembly, lower

5 1 15135 drive gear assembly

6 1 14896 geneva wheel

7 2 40422 wire connector

8 2 19367 cover screw

9 1 15175 position decal

10 2 14917 retaining ring

11 1 15199 ground plate

12 1 14430 screw, hex washer #6

13 2 19160 screw, motor mounting

14 1 18737 drive motor, 24V, 50/60 Hz (red wires)

1 18738 drive motor, 120V, 60 Hz (black wires)

1 18739 drive motor, 220V, 50 Hz (yellow wires)

15 1 15131 backplate, mechanical and SE

17784-05 backplate, ET

17784-06 backplate, ET

16 2 15172 screw, flat head #4-40

17 2 10340 washer, lock #4

18 10218 micro switch (homing)

19 1 10339 nut, micro switch

20 1 15331 screw, valve mounting

21 2 15133 drive gear assembly, upper

22 1 13547 strain relief

23 1 15810 retaining ring, drive gear

24 1 15132 triple cam (9000/9100)

17331 triple cam ( 9500)

17765 triple cam ( 9500 auxiliary switch)

25 1 15638 cable guide (9000/9100)

1 17337 cable guide (9500)

26 2 15372 washer, thrust

27 1 15216 meter cable, 15.25", 1" meter, mechanical

15425 meter cable, 13.25", 3/4" meter, mechanical

17744 meter cable, 20.75", 1-1/2" meter, mechanical

19121-01 meter cable, 1" meter, SE

19121-05 meter cable, 3/4" and 1" meter, ET

19791-01 meter cable, 1" meter, SE

28 2 15692 spacer

29 1 16433 micro switch (program)

30 1 10302 insulator

31 2 15173 screw

Not Shown

32 1 60232-110 cover, black

1 60232-112 cover, black - left window

33 1 60320-09 optional auxiliary drive switch ( 9000/9100)

1 60320-10 optional auxiliary drive switch (9500)

9000 Control Valve Assembly

Exploded view diagram of a mechanical assembly with numbered parts for identification

Figure 23

9000 Control Valve Assembly

Item Quantity Part Number Description

1 1 14861-01 valve body, machined

1 14861-01NP valve body, machined (nickel plated)

2 4 15137 screw, hex washer #10-24 x 3/8"

3 1 14906 end plate

4 1 14928 end plug

5

6

7 1 15471 stand off

8 1 60400 piston assembly, top

1 60400-01 piston assembly, top (hot water)

9 1 60125 seal and spacer kit, top

60125-HW seal and spacer kit, top (hot water)

60125-20 seal and spacer kit, top (559PE)

10 1 60421 seal and spacer kit, bottom

60421-HW seal and spacer kit, bottom (hot water)

60421-20 seal and spacer kit, (559PE)

11 1 60401 piston assembly, bottom

60401-01 piston assembly, bottom (hot water)

12 1 60385-XXXX injector assembly

(see chart for dash numbers)

injectornumberDLFCnumberBLFCnumber
red #000Blank0Blank0
white #1011.210.251
blue #2021.520.502
yellow #3032.031.003
green #4042.4 4
3.05
3.56
4.07
5.08
7.09

12A 1 60022-12 brine line flow control assembly, 0.125 gpm

60022-25 brine line flow control assembly, 0.250 gpm

60022-50 brine line flow control assembly, 0.500 gpm

60022-100 brine line flow control assembly, 1.00 gpm

12B 1 60350 brine valve assembly

Not Shown

13 12763 seal and space stuffer tool

14 13061 spacer puller tool

15 13759 DLFC retainer tool

9100 Control Valve Assembly
Exploded view diagram of a mechanical assembly with numbered parts and component labels

Figure 24

9100 Control Valve Assembly

Item Quantity Part Number Description

1 1 40688 valve body assembly

2 4 15137 screw, hex washer #10-24 x 3/8"

3 1 14906 end plate

4 1 14928 end plug

5 1 19054 O-ring, 124

6 1 18303 O-ring, 336

7 1 40538 retainer, 32mm

8 1 60400 piston top assembly

9 1 60125 seal and spacer kit, top 1 60125-20 seal and spacer kit, top (559PE)

10 1 60421 seal and spacer kit, bottom

1 60421-20 seal and spacer kit, bottom (559PE)

11 1 60401 piston assembly, bottom

12 1 60385-XXXX injector assembly

(see following chart for dash numbers)
injector number DLFC number BLFC number

red #000Blank0Blank0
white #1011.2 10.25 1
blue #2021.520.502
yellow #3032.031.003
green #404 2.44
3.05
3.5 6
4.07
5.0 8
7.09

12A 1 60022-12 brine line flow control assembly, 0.125 gpm

60022-25 brine line flow control assembly, 0.250 gpm

60022-50 brine line flow control assembly, 0.500 gpm

60022-100 brine line flow control assembly, 1.00 gpm

12B 1 60350 brine valve assembly

13 1 61419 distributor adapter kit, 1.05"

Not Shown

1412763 seal and space stuffer tool
1513061 spacer puller tool
1613759 DLFC retainer tool

9500 Control Valve Assembly

OPTIONAL 1600 INJECTOR DF187-2

Figure 25

Item Quantity Part Number Description

1 1 16919-01 valve body9500 NPT, mechanical base
16919-01NP valve body9500 NPT, mechanical base, nickel-plated
16919-21 valve body9500 BSP/Metric, mechanical base
16919-21NP valve body9500 BSP/Metric, mechanical base, nickel-plated
2 1 60080-XX injector assembly (see chart for dash numbers)
3 1 60039-XX injector assembly (see chart for dash numbers)
injectornumber
blue #202
yellow #303
green #404
white #505
4 1 60134 seal and spacer kit, top
60134-01 seal and spacer kit, top, hot water
60134 seal and spacer kit, top, silicone
5 1 60108 piston assembly, top
60108-01 piston assembly, top, hot water
6 1 60109 piston assembly, bottom
60109-01 piston assembly, bottom, hot water
7 1 60133 seal and spacer kit, bottom
60133-01 seal and spacer kit, bottom, hot water
60133-10 seal and spacer kit, bottom, silicone
8 1 16455 O-ring, 347
9 1 13577 O-ring, 226
10 1 16955 end plug
11 1 16394 O-ring, 029
12 1 14906 end plate
13 4 15137 screw, hex washer machine, 1-24 x 3/8
17657 screw, hex M5-40, Metric
Not Shown
14 16516 tool, seal and spacer stuffer
15 17623 tool, spacer puller

9500 Brine Valve Systems (1600 and 1700 Series)

3A 4 5 3 1 2 1600 DF188-2

Figure 26

1700 DF189-1

Figure 27

Item Quantity Part Number Description

1 1 16922 bracket, brine valve

2 2 15137 screw, brine valve bracket

3 1 60037-610 brine valve assembly, 0.25 gpm

60020-620 brine valve assembly, 0.50 gpm

60020-630 brine valve assembly, 1.00 gpm

60020-690 brine valve assembly, blank

60037HW brine valve assembly, hot water

3A 1 60020-25 brine line flow control assembly, 0.25 gpm

60020-50 brine line flow control assembly, 0.50 gpm

60020-100 brine line flow control assembly, 1.00 gpm

4 1 tube, brine valve

5 1 adapter kit

6 1 16922 bracket, brine valve

7 2 15137 screw, brine valve bracket

8 2 15414 nut, tube

9 1 16959 tube, brine valve

10 1 60039-00 brine valve assembly, blank

60039-10 brine valve assembly, 1.0 gpm

60039-12 brine valve assembly, 1.2 gpm

60039-15 brine valve assembly, 1.5 gpm

60039-20 brine valve assembly, 2.0 gpm

60039-24 brine valve assembly, 2.4 gpm

60039-30 brine valve assembly, 3.0 gpm

60039-35 brine valve assembly, 3.5 gpm

60039-40 brine valve assembly, 4.0 gpm

1600 Series Brine System

1700 Series Brine System

9000/9100/9500 Second Tank Assemblies

1 2 3 4 5 1 2 3 2 1 2 3 5 2 1 9000 DF201-0

Figure 28

6 7 8 9100 DF202-0

Figure 29

10 9 9500 DF198-1

Figure 30

9000/9100/9500 Second Tank Assemblies

Item Quantity Part Number Description

9000 second tank assembly

1 4 14202-01 screw, hex head #8-32

2 4 13255 clip, hold-down

3 4 15078-01 coupling assembly,

4 1 14864-01 second tank adapter assembly,

14864-01NP second tank adapter assembly,

9000

9000, nickel-plated

5 1 15823-06 yoke assembly 6" tanks, 6" tubes

15823-06NP yoke assembly 6" tanks, 6" tubes, nickel-plated

15823-12 yoke assembly 12" tanks, 8-1/2" tubes

15823-12NP yoke assembly 12" tanks, 8-1/2" tubes, nickel-plated

15823-14 yoke assembly 14" tanks, 10-1/2" tubes

15823-14NP yoke assembly 14" tanks, 10-1/2" tubes, nickel-plated

15823-16 yoke assembly 16" tanks, 12-1/2" tubes

15823-16NP yoke assembly 16" tanks, 12-1/2" tubes, nickel-plated

9100 second tank assembly

6 1 60425-12 plastic tube assembly,

9100, up to 12" tanks

60425-16 plastic tube assembly,

9100, up to 16" tanks

7 1 14865 second tank adapter assembly,

9100

8 1 61419 distributors adapter kit,

9100, 1.05"

9500 second tank assembly

9 1 16919-01 second tank adapter assembly,

9500

16919-01NP second tank adapter assembly,

9500, nickel-plated

16919-21 second tank adapter assembly,

9500, BSP/Metric

16919-21NP second tank adapter assembly,

9500, BSP/Metric, nickel-plated

10 1 60715-16 tube assembly 16" tanks

60715-16NP tube assembly 16" tanks, nickel-plated

60715-20 tube assembly 20" tanks

60715-20NP tube assembly 20" tanks, nickel-plated

60715-24 tube assembly 24" tanks

60715-24NP tube assembly 24" tanks, nickel-plated

9000/9100/9500 Meter Assemblies

1A 1 2 1B 1C 3 3/4" Meter DF203-2

Figure 31

1B 1D 2 4A 4A 1E 4 1" Meter DF204-2

Figure 32

1B 1D 2 1E 1-1/2" Meter DF191-2

Figure 33

9000/9100/9500 Meter Assemblies

Item Quantity Part Number Description

9000 meter assembly

1 1 60086 3/4" meter assembly, standard range
60086-50 3/4" meter assembly, electronic ( ET)
60087 3/4" meter assembly, extended range
1A 1 14038 meter cap assembly, standard range
1B 14716 meter cap assembly, electronic ( ET)
1C 15150 meter cap assembly, extended range
1D 1 15218 meter cap assembly, brass standard range
15218NP meter cap assembly, brass nickel-plated standard range
1E 15237 meter cap assembly, brass extended range
15237NP meter cap assembly, brass nickel-plated extended range
2 1 13509 impeller
13509-01 impeller, hot water
3 1 19797 3/4" turbine meter assembly, less clips and screws
60626 3/4" turbine meter assembly with clips, screws, meter cable
60626-01 3/4" turbine meter assembly, with clips and screws
4 1 60389 1" meter assembly, standard range
60389NP 1" meter assembly, standard range
1 60389-20 1" meter assembly, standard range, BSP
60390 1" meter assembly, extended range
60390NP 1" meter assembly, extended range, nickel-plated
60390-20 1" meter assembly, extended range, BSP
60612 1" meter assembly, standard range, hot water
60622 1" meter assembly, electronic
4A 1 15078 1" adapter coupling
51 60610-01 1-1/2" meter assembly, standard range
60610-01NP 1-1/2" meter assembly, standard range, nickel-plated
60610-02 1-1/2" meter assembly, extended range
60610-02NP 1-1/2" meter assembly, extended range, nickel-plated
60610-21 1-1/2" meter assembly, standard range, BSP
60610-21NP 1-1/2" meter assembly, standard range, BSP, nickel-p
60610-22 1-1/2" meter assembly, extended range, BSP
60610-22NP 1-1/2" meter assembly, extended range, BSP, nickel-p
60611-01 1-1/2" meter assembly, standard range, with 1" sleeve
60611-01NP 1-1/2" meter assembly, standard range, with 1" sleeve
60611-02 1-1/2" meter assembly, extended range, with 1" sleeve
60611-02NP 1-1/2" meter assembly, extended range, with 1" sleeve
Not Shown
6*177901-1/2" meter sleeve reduced to 1"
760460meter checker kit, standard range
860461meter checker kit, extended range

* when reducing 1-1/2" meter to 1" program wheel and timer settings must be changed to 1" meter size

9000/9100 Bypass Valve

Technical diagram of a mechanical assembly with labeled parts and exploded views, including piston, cylinder, and valve components.

Figure 34

Item Quantity Part Number Description

1 1 60040SS 3/4" bypass valve NPT

60040-10 3/4" bypass valve BSP

60041SS 1" bypass valve NPT

60041-10 1" bypass valve BSP

2 1 60049 plastic bypass valve

Not Shown

3 40157 plastic bypass T-handle wrench

2310 Safety Brine Valve
DF168-1

Figure 35

Item Quantity Part Number Description

1 1 600142310 safety brine valve
2 1 600682310 float assembly
60026-30 float assembly red/white (float fill)
3 1 60002 #500 air check

9500, 2350 Safety Brine Valve

1 2 1A 2 2 3

DF213-0

Figure 36
Item Quantity Part Number Description

1 1 600382350 safety brine valve
1A 1 610242350 actuator assembly
2 1 60026-30 float assembly red/white
60076-30SAN float assembly green/green (hot water)
3 1 60009-00 #900 air check
1 60009-01 #900 air check hot water

Not Shown

4 18603

5 18604 #900 fittings for

2350 fittings for 1700 brine system

1700 brine system

2300 Safety Brine Valve
Technical diagram of a mechanical device with labeled parts, showing exploded and assembled views

DF044-1

Figure 37
Item Quantity Part Number Description

1 1 60027-FFA2300 safety brine valve, fitting facing arm
60027-FFS2300 safety brine valve, fitting facing stud
2 1 60028-30 float assembly blue/white
60026-30SAN float assembly green/green, hot water
3 1 60002 #500 air check
60003 #500 air check, hot water

Water Conditioner Flow Diagrams

In Service Position

DF178-0

Figure 38: In Service Position

Tanks Switching

DF179-0

Figure 39: Tanks Switching, Meter Initiated Regeneration

Backwash
DF180-0

Figure 40: Backwash Position

Brine Draw
DF181-0

Figure 41: Brine Draw

Slow Rinse
DF182-0

Figure 42: Slow Rinse

Rapid Rinse
DF183-0

Figure 43: Rapid Rinse

Brine Tank Fill Position
DF184-0

Figure 44: Brine Tank Fill Position

In Service, Tanks Switched
DF185-0

Figure 45: In Service, Tanks Switched

Troubleshooting

PROBLEM CAUSE CORRECTION
1. Softener fails to regenerate. A. Electrical service to unit has been interrupted.A. Assure permanent electrical service (check fuse, plug, pull chain or switch).
2. Hard water. A. Bypass valve is open.B. Replace timer.
A. Close bypass valve.
B. Add Salt to brine tank and maintain salt level above water level.
C. Clean injector screen.
D. Check brine tank fill time and clean brine line flow control if plugged.
E. Repeated flushing of the hot water tank is required.
F. Make sure distributor tube is not cracked. Check O-Ring and tube pilot.
G. Replace seals and spacers and/or piston.
3. Unit used too much salt. A. Improper salt setting.A. Check salt usage and salt setting.
B. See Problem No. 7.
4. Loss of water pressure. A. Iron buildup in line to water conditioner.A. Clean line to water conditioner.
B. Clean control and add mineral cleaner to mineral bed. Increase frequency of regeneration and/or backwash time.
C. Remove pistons and clean control.
5. Loss of mineral through drain line.A. Air in water system.A. Assure that well system has proper air eliminator control. Check for dry well condition.
B. Drain line flow control too large.B. Check to ensure drain line flow control is sized properly for your mineral tank.
6. Iron in conditioned water.A. Fouled mineral bed.A. Check backwash, brine draw and brine tank fill. Increase frequency of regeneration.
7. Excessive water in brine tank.A. Plugged drain line flow control.A. Check flow control.
B. Plugged injector system.B. Clean injector and screen.
C. Timer not cycling.C. Replace timer.
D. Foreign material in brine valve.D. Replace brine valve seat and clean valve.
E. Foreign material in brine line flow control.E. Clean brine line flow control.
F. Power loss during brine fill.F. Check power source.

Model 9000/9100/9500

PROBLEM CAUSE CORRECTION
8. Softener fails to draw brine. A. Drainline flow control is plugged.B. Injector is plugged.C. Injector screen plugged.D. Line pressure is too low.E. Internal Control LeakA. Clean drain line flow control.B. Clean injector.C. Clean screen.D. Increase line pressure to 25 psi min.E. Change seals, spacers and piston assembly.
9. Control cycles continuously. A. Broken or shorted switch. A. Determine if switch or timer is faulty and replace it, or replace complete power head.
10. Drain flows continuously. A. Valve is not programming correctly.B. Foreign material in control.C. Internal control leak.A. Check timer program and positioning of control. Replace power head assembly if not positioning properly.B. Remove power head assembly and inspect bore, remove foreign material and check control in various regeneration positions.C. Replace seals and piston assembly.

General Service Hints

Problem: Softener delivers hard water

PROBLEM CAUSE CORRECTION
Softener delivers hard water.Reserve capacity has been exceeded.Check salt dosage requirements and reset program wheel to provide additional reserve.
Program wheel is not rotating with meter output.Pull cable out of meter cover and rotate manually. Program wheel must move without binding and cycle actuator must start the cycle before the clutch releases.
Meter is not measuring flow.Check output by observing rotation of small gear on front of timer(Note: Program wheel must not be against regeneration stop for this check)Each tooth is approximately 75 gallons on 1-1/2" installations. If not performing properly, replace meter.

Mechanical Timer Valve Wiring

ZANKER 9100 - Mechanical Timer Valve Wiring - 1

flowchart
graph TD
    A["METER IMMEDIATE REGENERATION TIMER"] --> B["WHITE"]
    A --> C["RIBBED"]
    A --> D["GR/YEL"]
    A --> E["SMOOTH (BROWN)"]
    B --> F["YELLOW"]
    B --> G["BROWN"]
    B --> H["BLE"]
    B --> I["RED"]
    B --> J["BLACK"]
    C --> K["YELLOW"]
    C --> L["BROWN"]
    C --> M["BLE"]
    C --> N["RED"]
    C --> O["SMOOTH"]
    D --> P["GR/YEL"]
    E --> Q["SMOOTH (BROWN)"]
    F --> R["TM"]
    G --> S["N.C. RED"]
    H --> T["N.C. YELLOW"]
    I --> U["N.C. YELLOW"]
    J --> V["N.C. YELLOW"]
    R --> W["THCAM"]
    S --> X["TPCAM"]
    T --> Y["SW1"]
    U --> Z["SW2"]
    V --> AA["SW3"]
    W --> AB["Black"]
    X --> AC["Black"]
    Y --> AD["Black"]
    Z --> AE["VHCAM"]
    AA --> AF["SCAM"]

TM - TIMER MOTOR

VDM - VALVE DRIVE MOTOR

SW1 - TIMER HOMING SWITCH

SW2 - TIMER PROGRAM SWITCH

SW3 - VALVE HOMING SWITCH

SW4 - VALVE PROGRAM SWITCH

THCAM - TIMER HOMING CAM

TPCAM - TIMER PROGRAM CAM

Figure 46

line | PSI | Total | Rinse | Brine Draw | | --- | --- | --- | --- | | 20 | 0.20 | 0.18 | 0.05 | | 40 | 0.30 | 0.25 | 0.10 | | 60 | 0.40 | 0.30 | 0.15 | | 80 | 0.45 | 0.35 | 0.14 | | 100 | 0.50 | 0.40 | 0.13 | | 120 | 0.55 | 0.45 | 0.12 |

Injector # 3
ZANKER 9100 - Mechanical Timer Valve Wiring - 2

line | PSI | Total | Rinse | Brine Draw | | ---- | ----- | ----- | ---------- | | 20 | 1.00 | 0.80 | 0.30 | | 40 | 1.50 | 1.20 | 0.40 | | 60 | 2.00 | 1.50 | 0.50 | | 80 | 2.25 | 1.75 | 0.60 | | 100 | 2.50 | 2.00 | 0.70 | | 120 | 2.75 | 2.25 | 0.80 |

Injector # 0
ZANKER 9100 - Mechanical Timer Valve Wiring - 3

line | PSI | Total | Rinse | Brine,Draw | | ---- | ----- | ----- | ---------- | | 20 | 0.35 | 0.25 | 0.15 | | 40 | 0.50 | 0.30 | 0.20 | | 60 | 0.60 | 0.35 | 0.25 | | 80 | 0.65 | 0.40 | 0.25 | | 100 | 0.70 | 0.45 | 0.25 | | 120 | 0.75 | 0.50 | 0.25 |

Injector # 4
ZANKER 9100 - Mechanical Timer Valve Wiring - 4

line | PSI | Total | Rinse | Brine Draw | | ---- | ----- | ----- | ---------- | | 20 | 1.00 | 1.00 | 0.25 | | 40 | 1.50 | 1.50 | 0.35 | | 60 | 2.00 | 2.00 | 0.45 | | 80 | 2.50 | 2.50 | 0.55 | | 100 | 3.00 | 3.00 | 0.65 | | 120 | 3.50 | 3.50 | 0.75 |

Injector # 1
ZANKER 9100 - Mechanical Timer Valve Wiring - 5

line | PSI | Total | Rinse | Brine Draw | | --- | --- | --- | --- | | 20 | 0.40 | 0.35 | 0.15 | | 40 | 0.60 | 0.45 | 0.20 | | 60 | 0.75 | 0.55 | 0.25 | | 80 | 0.85 | 0.65 | 0.28 | | 100 | 0.90 | 0.70 | 0.30 | | 120 | 0.95 | 0.75 | 0.32 |

Figure 55: 9000/9100—1600 Series Injectors

9500
ZANKER 9100 - Mechanical Timer Valve Wiring - 6

Figure 56: 9500—1600 Series Injectors
ZANKER 9100 - Mechanical Timer Valve Wiring - 7
Figure 57: 9500—1700 Series Injectors

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Product information

Brand : ZANKER

Model : 9100

Category : Washing machine