Perlick PKBR24 - Uncategorized

PKBR24 - Uncategorized Perlick - Free user manual and instructions

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Product Type Undercounter Beverage Center
Brand Perlick
Model PKBR24
Dimensions (H x W x D) 34.5 x 24 x 24 inches
Weight 120 lbs
Capacity Approx. 5.1 cu ft / 144 L
Voltage 115 V / 60 Hz
Temperature Range 34°F to 52°F (1°C to 11°C)
Cooling System Compressor, forced air circulation
Shelves 3 adjustable wire shelves
Door Style Stainless steel, recessed handle
Control Type Digital touchpad with LED display
Energy Star Certified Yes
Installation Type Built-in or freestanding
Defrost Automatic
Warranty 2 years parts and labor; 5 years sealed system
Key Features Digital temperature control, interior light, lockable door
Cleaning Use mild soap and warm water; avoid abrasives
Noise Level Low, approximately 42 dB

Frequently Asked Questions - PKBR24 Perlick

How do I set the temperature on my Perlick PKBR24?
Press the SET button on the digital control panel. Use the up/down arrows to adjust the temperature between 34°F and 52°F. Press SET again to confirm.
Can the PKBR24 be installed under a counter?
Yes, it is designed for built-in undercounter installation. Ensure proper ventilation around the unit, as specified in the manual.
How do I clean the stainless steel door?
Wipe with a soft cloth dampened with mild soap and water. For stubborn stains, use a stainless steel cleaner. Always wipe in the direction of the grain.
What should I do if the beverage center is not cooling?
Check that it is plugged in and the circuit breaker is on. Ensure the temperature is set correctly. Verify that the condenser coils are clean and free of dust. If the problem persists, contact Perlick support.
How often should I defrost the PKBR24?
This unit features automatic defrost. No manual defrosting is required. However, if frost builds up due to frequent door openings, it will defrost automatically during cycles.
Can I lock the door?
Yes, the PKBR24 comes with a lockable door. Use the supplied key to lock or unlock the door. The key is located in the owner's manual packet.
What is the noise level of this unit?
The PKBR24 operates quietly, typically around 42 decibels, which is comparable to a quiet conversation.
Is the interior light removable?
The interior LED light is integrated and not user-serviceable. If it fails, contact Perlick for replacement.
How many cans or bottles can it hold?
With a capacity of approximately 5.1 cubic feet, it can hold about 120 standard 12 oz cans or a mix of bottles and cans.
What is the warranty coverage?
Perlick offers a 2-year warranty on parts and labor, and a 5-year warranty on the sealed system (compressor, condenser, evaporator).

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USER MANUAL PKBR24 Perlick

INSTALLATION AND OPERATION INSTRUCTIONS PERLICK BATCH ROTARY GLASSWASHERS

Perlick PKBR24 - INSTALLATION AND OPERATION INSTRUCTIONS PERLICK BATCH ROTARY GLASSWASHERS - 1

natural_image Line drawing of a PKBR24L laboratory oven with internal rack and control panel (no text or symbols on the device itself)

Perlick PKBR24 - INSTALLATION AND OPERATION INSTRUCTIONS PERLICK BATCH ROTARY GLASSWASHERS - 2

natural_image Line drawing of a laboratory apparatus with labeled components (no text or symbols on the diagram itself)

IMPORTANT INFORMATION

This manual has been prepared to assist you in the operation of the Perlick Batch Rotary Glasswasher.

We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.

We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.

Product shall be installed in accordance with local codes, or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part I, CSA C22.1, and Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.

MODEL NOS.

PKBR24
PKBR24L
PKBR24R

c UL US CLASSIFIED UL EPH

Note:

Some US States may require Energy Star ratings for Commercial Dishwashers. The specifier or installer is responsible for knowing their local codes, standards, and regulatory requirements.

Table of Contents

Warranty Information 2

Specifications ....3

Chemical Specifications

Water Conditioning 4

Chemical Concentrations 4

Start-Up Procedures

Before Starting the Glasswasher 5

Starting the Glasswasher 5

Priming the Chemical System 5

Operational Testing 5

Installing Chemical Squeeze Tubes 6

Priming the Chemical Pumps....7

Setting the Chemical Controls ....7

Owners Instructions

Component Identification 8

Instrument Panel 9

Operating the Glasswasher 9

Washing Glasses 9

Chemical Control Panel 10

Maintenance and Troubleshooting

End of Day Shutdown 11

Deliming ....11

Troubleshooting ....11

Machine Operation & Cycle Sequence ...... 12

Replacement Parts 13

Electrical Connection Diagram 14

Adjusting Chemical Concentrations.... 15

Calibrating the Chemical System 15

ONE yEAR LIMITED wARRANTy

The Perlick Corporation warrants its glasswasher to be free from defects in material and workmanship, under normal use and operation, for a period of one (1) year from the date of initial start-up or eighteen (18) months from the date of shipment from the factory, whichever comes first. Perlick® will repair or replace, at our option, during the warranty period, any part that may be defective in material and/or factory workmanship. This warranty is conditioned upon the customer's maintenance and care as outlined in the service manual and the return of the warranty registration card. Warranty repairs will be performed, free of charge, during Perlick's® authorized service agency's normal business hours. Should the customer require after hours service, it is the customer's responsibility for any overtime premium. Machine is warranted only for the initial place of installation. Removal of machine automatically terminates this warranty.

Perlick ^® shall have no liability under this warranty unless the customer promptly notifies Perlickor its factory authorized service agent of any alleged defects. All defective parts become the property of Perlick ^® and must be returned to Perlick ^® , or its agent, at Perlick's ^® expense, within thirty (30) days from the date of the part's replacement. Parts replaced within the warranty carry only the unexpired portions of the machine's warranty. Not covered by this warranty are changes (parts and/or labor) necessitated by or damage resulting from: water conditions, accident, alteration, improper use, abuse, tampering, improper installation or failure to follow operating and maintenance procedures. Examples of the foregoing, but without limitations are:

1) Damage to machine resulting from excessive concentrations of chlorine or deliming acid solutions; 2) Use with utilities other than designated on the glasswasher I.D. plate or owners manual;

3) Improper connection of utility services; 4) Inadequate or excessive water pressure; 5) Leaks caused by faulty installation; 6) Component failures caused by water leaks due to faulty installation; 7) Failure to comply to national and/or local codes; 8) Failure due to deposits resulting from hard water, detergents, chlorines, delimers, or improper maintaining, 9) Resetting breakers or fuse replacement; 10) Adjustments such as thermostats and chemical pump system; 11) Improper opening of utility supply valve; 12) Cleaning drain valves, line strainer, spray nozzles, etc.; 13) Improper installation or malfunction of chemical dispensing equipment supplied by others; 14) Failure to provide regular and/or daily maintenance and cleaning as outlined in this owners manual.

THIS WARRANTY IS LIMITED TO GLASSWASHERS INSTALLED WITHIN THE 48 CONTINENTAL UNITED STATES AND CANADA. IN ALASKA, HAWAII AND ELSEWHERE OUTSIDE THE CONTINENTAL U.S. AND CANADA, THIS WARRANTY IS LIMITED TO REPLACEMENT PARTS ONLY.

THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, MADE BY THE PERLICKCORPORATIONFORITSGLASSWASHER, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND IN LIEU OF ALL OTHER OBLIGATIONS OR LIABILITY ON THE PART OF PERLICK®, INCLUDING LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOSS OF PROFITS OR GOODWILL. NO OTHER WARRANTIES ARE AUTHORIZED ON BEHALF OF PERLICK®.

RECORD THIS INFORMATION

MODEL NO.

SERIAL NO..

INSTALLATION DATE:

Perlick PKBR24 - RECORD THIS INFORMATION - 1

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Perlick PKBR24 - RECORD THIS INFORMATION - 2

MODEL NOS. PKBR24 PKBR24LPKBR24R
WASH TANK CAPACITY (gals.) 1 11
CYCLE TIME (sec.) 120 120 120
WASH TIME (sec.) 60 60 60
SANITIZER TIME (sec.) 35 35 35
GLASSES WASHED PER HR. ( 2^1/_2 dia.)720 720 720
TANK HEATER (watts)650 650 650
WASH PUMP CAPACITY (gals./min.)24 24 24
DRAIN FLOW (gals/cycle)1.671.671.67
EXHAUST REQUIREMENTNoneNoneNone
MAXIMUM GLASS HEIGHT10"10"10"
Ship wt lbs. (kg)225 (103)225 (103)225 (103)
ELECTRICAL120 Volt, 60 Hz., single phase AC. 5.4 amps, furnished with 6 foot power cord and standard 3 prong NEMA style 5-15P.
PLUMBINGHot Water Inlet Connection: 1/2 " NPTM. Incoming Hot Water: 130–140° F, at 30-60 psi with a flow rate of 4.0 gal/min. Drain: 11/4 IPS PVC socket connection to include an air gap.Plumbers Hookup Kit: Includes water hammer arrestor, stop valve and union. Important:Failure to install the Glasswasher with Plumbers Hookup Kit can damage the hot water solenoid valve. Machine failure due to improper installation is not covered by Perlick's warranty.
WATER HARDNESSWater containing more than 15 GPG will require a water softener. Caution: Parts failure caused by hard water are not covered under Perlick's warranty.
DETERGENT, SANITIZER and RINSE AIDDetergent: A heavy-duty liquid warewashing detergent containing water conditioners.Chlorine Sanitizer: Any EPA registered chlorine can be used. The EPA marking can be found on the container label. Rinse Aid: A low-foaming warewashing rinse aid containing water conditioners. Note: To ensure maximum glasswasher performance. It is important to select the appropriate detergent and rinse aid for specific water conditions. These chemicals can be purchased from a local chemical supplier or food service distributor.
OPTIONAL ACCESSORIES• Low Sanitizer shut down kit - #61945 • Glass Rack - #50470-2

All plumbing and chemical lines must be routed so that the glasswasher can be pulled out for service.

120 V 3-PRONG PLUG NEMA STYLE 5-15P 6' LONG POWER CORD WASTE DRAIN 4 7/8" [124] 6" [153] 2" [51] HOT WATER INLET 1/2" [13] MALE N.P.T. (L.H. UNITS) 4 7/8" [124] 24" [610] 4 3/4" [121] 24" [610] HOT WATER INLET 1/2" [13] MALE N.P.T. (R.H. & STD. UNITS) FULL FLOW SHUT OFF VALVE* UNIT* 21" [536] TOP VIEW * PARTS INCLUDED IN PLUMBER'S HOOKUP KIT WATER HAMMER ARRESTOR* FRONT VIEW

8" [204] 13 3/4" [351] 39 1/4" [1001] 40 1/4" [1026] 6" [153] TO 7" [179] ADJUSTABLE HOT WATER INLET 1/2" [13] MALE N.P.T. (L.H. UNITS) HOT WATER INLET 1/2" [13] MALE N.P.T. (R.H. & STD. UNITS) 1 1/4" [32] FEMALE IPS PVC WASTE DRAIN PIPE 38 7/16" [980] 39 7/16" [1006] RIGHT END VIEW

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Perlick PKBR24 - RECORD THIS INFORMATION - 5

Water Conditioning

If the water you will use in the glasswasher is too hard, the glasswasher will not clean and sanitize glasses properly. Water contains dissolved calcium/lime which makes water "hard." Water can be conditioned mechanically by using a water softener or chemically by using a detergent and rinse aid which contains water conditioners. If the water you will use in the glasswasher is not properly conditioned, the glasswasher will:

- Require frequent deliming.

■ Cost more to operate (higher chemical usage).

■ Shorten machine life.

Water Hardness Type of Water GPG (Grains Per Gallon) Treatment required

0 - 5 GPG Chemicals containingLow water conditioners
6 - 10 GPG Chemicals containingMedium water conditioners
11 - 15 GPG Chemicals containingHigh water conditioners
15 GPG Plus Water softener required and chemicals containing Low water conditioners

Water with more than 15 GPG will require a water softener. It cannot be conditioned economically with chemicals. Failure of parts caused by hard water are not covered under the warranty.

Chemical Specifications

DETERGENT:

Heavy-duty, liquid warewashing detergent with water conditioners.

SANITIZER (CHLORINE):

EPA registered, non-foaming liquid chlorine.

RINSE ADDITIVE:

Low-foaming, warewashing rinse additive.

Chemical Concentrations

DETERGENT

Start the glasswasher and wait for 30 seconds into the wash cycle. Then stop the machine; take a sample and test for active alkalinity. It should be 250 ppm. +10%.

SANITIZER

Run the glasswasher through a complete cycle.

Take a sample and test it for chlorine concentration. It should be 50 ppm. minimum.

RINSE ADDITIVE

There is no minimum concentration. Visually check the glassware for satisfactory wetting.

Important

When an indicated function does not occur, corrections MUST be made before proceeding. No steps in a procedure should be ignored or omitted.

Before Starting The Glasswasher

CHECK TO DETERMINE IF...

■ Water and Power are ON to glasswasher.
■ Chemical System Power Switch is ON.
■ Chemicals (detergent, sanitizer, and rinse aid) have been purchased and are on site for use.
■ Chemical line drop tubes are in appropriate containers:
■ RED line into the detergent container.
■ WHITEline into the sanitizer container.
■ BLUE line into the rinse additive container.

REMOVE...

■ All protective paper from the front of machine.
■ Shipping block from under the lower spray arm.

INSTALL...

■ Both glass racks onto the divider.

Starting The Glasswasher

PLACE...

■ Power/drain (on-off drain) switch to ON.

CHECK...

■ Water level inside the tank (Level should be at top of overflow tube.)

Priming The Chemical System

The chemical system prime buttons are located in the chemical control panel. Each of the three chemical systems must be primed separately.

■ Press the prime button until the chemical is observed in the flow indicator window.
■ Continue to press the prime button for an additional 15 seconds to complete the priming.
■ Repeat procedure until all three systems have been primed.

Operational Testing

PRESS

■ Wash switch to run the glasswasher through a complete cycle.

CHECK

■ That only the power and washing lights are illuminated while the machine is washing.
■ That only the power and cycle complete lights are illuminated when cycle is finished.
■ That the cycle complete light goes out when divider is rotated.

Installing The Chemical Squeeze Tubes

When an indicated function does not occur, corrections MUST be made before proceeding. No steps in a procedure should be ignored or omitted.

Important

The detergent, sanitizer, and rinse aid squeeze tubes must be installed before operating the glasswasher. Glassware will not be properly washed or sanitized unless these tubes are installed.

  1. Remove the front panel and the chemical control panel, exposing the three chemical pumps.
  2. Confirm water and power are on.
  3. Place power switch to ON. Glasswasher fills for 25 seconds.
  4. IMPORT ANT: Install squeeze tubes, one at a.time, to avoid possible mixing of components during reassembly. Although the components appear to be identical, they are not. If the entire housing is removed, it must be reinstalled in exactly the same position to avoid stripping the spider.

  5. Remove 4 nylon nuts from pump head. To remove the pump cover without removing the entire assembly, place a finger on the spider and pull the cover straight off of the four mounting studs.

Note: The roller has A & B engraved on its interior. It has also been color coded on the spider. Confirm the following:

Red ....A Position... Detergent ....Rueftp White ..A Position... Sanitizer (Chlorine) .....Middle Pump Blue ....B Position .. Rinse Aid ....Right Pump

  1. Press the tube between the roller and housing. Caution: Using tools to push the squeeze tube in can result in damage to the tube. To make squeeze tube installation easier, use the prime button to rotate roller.
  2. Replace the pump cover and nuts making sure pump cover is locked in position.
  3. Repeat procedure for the two remaining pumps and replace the chemical control panel and front panel.

To WASH TANK TO CHEMICAL BOTTLES CHEMICAL FLOW CONTROL PANEL DETERGENT (RED) SQUEEZE TUBE SANITIZER (WHITE) ROLLER ASSEMBLY - REMOVED FOR ILLUSTRATION ONLY. DO NOT REMOVE ROLLER ASSEMBLY. PUMP COVER FASTENING NUTS PUMP HOUSING RINSE AID (BLUE)

Priming The Chemical Pumps

Place the chemical, detergent, chlorine, and rinse aid containers in a convenient location. Place appropriate drop tube into corresponding container as labeled on the drop tube.

■ Red Line ...... Detergent Container
■ White Line ..... Sanitizer Container
■ Blue Line ...... Rinse Aid

Press and hold detergent prime button. Window will illuminate so that chemical flow can be observed. When chemical is observed, hold for an additional 15 seconds. This will allow the chemical to reach the wash tank area. Repeat procedure for Sanitizer and Rinse Aid.

Setting The Chemical Controls
1 ON OFF CHEMICAL SWITCH 2 3 4 3 2 DETERGENT SANITIZER RINSE AID PRIME PRIME PRIME

1. CHEMICAL SWITCH

This switch turns the chemical pump system on and off and will be used to deline the machine. The switch should be in the ON position.

2. DETERGENT CONTROL

Controls detergent concentration with three pre-calibrated settings:

1 = Lowest Concentration
2 = Medium Concentration
3 = Highest Concentration

Your water hardness, detergent strength and amount of water conditioners in the detergent will determine the final setting of this control. Start with the control on No. 1 and increase until the best cleaning result is achieved.

3. SANITIZER CONTROL

Controls chlorine concentration with an infinite adjustment. This control is set so that a minimum of 50 ppm. of chlorine is obtained. Use the chlorine test kit to set this control provided with the glasswasher.

NOTE: This setting should be tested daily and must be adjusted according to local health standards.

4. RINSE AID

Controls rinse aid concentration with three precalibrated settings:

1 = Lowest Concentration
2 = Medium Concentration
3 = Highest Concentration

Your water hardness and the strength of the rinse aid used will determine the final setting of this control. Start with the control in the No. 1 position. If the water does not sheet on the glassware, and droplets are present, increase the concentration.

Component Identification

1 - LOWER SPRAY ARM:

Oscillates 120° to enable the fan-shaped spray to thoroughly clean and sanitize the interior of the glasses.

2 - TANK COVER SCREEN:

Located at the bottom of the wash area. Care should be taken to keep debris from entering the tank when the screen has been removed for cleaning.

3 - OVERFLOW TUBE:

Located in the wash tank. Drains overflow water.

4 - TANK FILTER:

Located within the tank. Care should be taken to keep debris from entering the wash system when the filter is removed for cleaning.

5 - UPPER SPRAY ARM:

A stationary arm located at the top of the wash compartment. The fan shaped spray cleans and rinses the exterior of the glasses.

6 - DIVIDER:

Holds two removable racks. The divider can be manually rotated in either direction, but must be parallel to the front of the machine before a wash cycle can begin. If the divider is rotated during a wash cycle, the machine will stop.

7 - CHEMICAL FLOW INDICATORS:

Located just below the chemical control panel. These windows illuminate while the chemical pumps operate, providing a visual indicator of the chemical flow.

8 - CHEMICAL CONTROL PANEL:

Located on the front panel. This panel contains all the user controls for the chemical system.

■ Chemical control knobs control the chemical concentrations in the wash water
■ The prime buttons allow the chemical lines to fill without having to run the glass washer.
The chemical system power switch should be kept on during normal operation. This switch is turned off while the glasswasher is cleaned.

9 - GLASS RACK(S)

10 - INSTRUMENT PANEL

Technical diagram of a multi-level appliance with numbered parts for identification

Perlick PKBR24 - - INSTRUMENT PANEL - 2

WARNING: California Prop 65 Notice

These products may expose you to chemicals including Chromium, which are known to the state of California to cause cancer and birth defects or other reproductive harm. For more information on whether a product in this list contains these chemicals, please refer to the specific product page at perlick.com. Or to find out more about Prop 65, go to P65Warnings.ca.gov.

Perlick PKBR24 - - INSTRUMENT PANEL - 3

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

The Instrument Panel
POWER ON STEADY ON LOW WATER FLUSHING DRAIN FAILURE CHEMICALS OFF POWER DRAN DAILY MAINTENANCE WASH WASHING CYCLE COMPLETE HOW TO USE YOUR GLASSWASHER DELIMING INSTRUCTIONS ④ ③ ② ① ⑤ ⑥ ⑦ ⑧

ITEM NO. DESCRIPTION FUNCTION

1 POWER/DRAIN (On/Off Drain)The Power/drain (on/off drain) switch is a three-position rocker switch.
* Note: Switch must be pressed for a minimum of ten seconds to drain the tank. The drain is activated for only as long as the switch is pressed.Center position: Power is OFF; no lights are illuminated. Upper position: Power is ON and Power ON light is illuminated. Opens hot water solenoid for 25 seconds. Lower position: Machine is in the DRAIN* mode.
2 CHEMICALS OFF LIGHTIlluminated when the switch in the chemical control panel is in the OFF position.
3 LOW WATER LIGHTSteady Illumination: Machine has stopped due to low water in tank. Flashing: Drain failure.
4 POWER ON LIGHTIlluminated when the power is ON.
5 WASH SWITCHInitiates a wash cycle when pressed.
6 CYCLE COMPLETE LIGHTIlluminated when the wash cycle is complete and divider is ready to be rotated.
7 WASHING LIGHTIlluminated when the machine is in the wash cycle.
8 THERMOMETERIndicates water temperature inside tank. Operating temperature should be 130-140^ F.

Operating The Glasswasher

  1. Water temperature (No. 8) should be between 130-140°F. to assure proper glass washing. Open a hot water faucet in the bar area to ensure that adequate hot water is coming to the glasswasher.
  2. Press Power Switch (No.1.) Yellow Power On Light (No. 4) comes on and wash tank fills with water for 25 seconds. If the red Low Water Light comes on, this indicates that incoming water pressure or flow is not adequate. Contact Perlick or your authorized service agency.

Washing Glasses

  1. The glasswasher is provided with two vinyl-coated racks which hang on each side of the divider. Racks are removable for easy loading and unloading of glassware.
  2. Place EMPTY glasses on glass rack, open end down. (Maximum glass size is 10".) Solids which are dumped into the glasswasher (i.e., napkins,

straws, sticks, fruit rinds, etc.) will significantly affect the glasswasher's performance and time needed for daily cleaning. Poor performance due to poor cleaning is not covered by manufacturer's warranty.

  1. Rotate loaded rack 180° into the wash area.
  2. Depress Wash Switch (No. 5.) the yellow Washing Light (No. 7) comes on initiating a two minute wash cycle. Never rotate divider until Cycle Complete light is illuminated. This action terminates the wash cycle and then the glassware will not have been properly washed and/or sanitized.
  3. When the yellow Cycle Complete light comes on, this indicates that the glasses in the wash area have been washed and sanitized. Rotate the divider 180 degrees to gain access to clean glasses. Yellow Cycle Complete light will go off and the next load of dirty glasses is ready to be washed.
  4. Drain excess water from glass sumps by lifting the front edge of the glass rack

Perlick PKBR24 - Washing Glasses - 1

Chemical Control Panel

ITEM NO. DESCRIPTION FUNCTION
1 CHEMCIAL SYSTEM Should be kept in the ON position except during cleaning.POWER SWITCH When switch is in the OFF position, the Chemical OFF light on the instrument panel will be illuminated.
2DETERGENT CONTROL KNOBControls detergent concentration with three, pre-calibrated settings:1 = Lowest Concentration2 = Medium Concentration3 = Highest Concentration
3SANITIZER CONTROL KNOBControls sanitizer concentration with an infinite adjustment to precisely dispense sanitizer to the required minimum of 50 ppm.
4RINSE ADDITIVE CONTROLControls rinse aid concentration with three, pre-calibrated settings:1 = Lowest Concentration2 = Medium Concentration3 = Highest Concentration
5 PRIME SWITCHESFills chemical lines without running glasswasher.Power ON light must be illuminated.
6CHEMICAL FLOW INDICATORSThese windows illuminate when a chemical is flowing during a wash cycle or when chemical lines are being primed, providing a visual indicator of chemical flow.

ON OFF CHEMICAL SWITCH 3 2 1 + - 3 2 DETERGENT RINSE AIDSANITIZER PRIME PRIME PRIME CALIBRATING THE CHEMICAL SYSTEM Detergent and Rinse Additive: Sanitizer: Position 1: Low soil and soft water Adjust to min. 50 ppm chlorine Position 2: Medium soil and soft water (see Test Kit Instructions) Position 3: High soil and hard water TO PRIME: Depress buttons until chemicals appear in windows. DETERGENT Alkaline Non-Chlorinated Low Foaming Liquid CHLORINE EPA Registered Non-Foaming Liquid RINSE AID Low Foaming Liquid Perlick

Perlick PKBR24 - Washing Glasses - 3

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

End of day Shutdown

Clear glassware from racks. Press lower portion of Power/Drain (on-off drain) switch for ten (10) seconds to drain tank. Place Power/drain (on-off drain) switch to off. We recommend that solid wastes be removed from the load and unload area at least once each day to ensure optimum performance.

Deliming

Prolonged hard water use may cause a white film to appear on the inside surface of the wash area. It is then necessary to delime the machine.

  1. Remove all glassware from racks, and any debris from the load and wash areas.
  2. Chemically charged water must be drained from the tank. Press the lower portion of Power/drain (on-off drain) switch for 10 seconds.
  3. Place the chemical system Power Switch to OFF.
  4. Refill the tank by placing the Power/drain (on-off drain) switch to ON. (Power ON and chemical OFF lights illuminate.)
  5. Add delimiter to wash area. Use amount recommended on container.
  6. Press Wash Switch. (Washing light does not illuminate in cleaning mode.)
  7. While the machine is running, clean the load area and exterior of the machine with a damp cloth and wipe dry. Replenish chemicals if required. See warning!
  8. Press the lower portion of Power/drain (on-off drain) switch for 10 seconds to drain tank.
  9. To restore service, place chemical Power Switch to ON.
  10. Place Power/drain (on-off drain) switch to ON. The glasswasher is now ready to use.

WARNING

Always protect skin, eyes, and mucous membranes when working with chemicals. Always clean up chemical spills immediately. At full strength the chemicals used in your glasswasher can cause severe burns and metal corrosion. Do not mix with anything but water. Never intermix one with the other. Hazardous vapors may result. Keep out of the reach of children. See manufacturers label for complete instructions.

Troubleshooting

SYMPTOM PROBABLE CAUSE

Machine Does Not OperateCircuit breaker tripped.Power/drain (on-off drain) switch off.Divider not parallel with front of glasswasher. Water supply turned off.Electrical cord unplugged.
Glasses Not CleanIncoming water temperature too low.(Required water temperature 130-140° F.) Detergent setting too low.Tank filter plugged.
Machine Shuts DownWater supply turned off.(Low Water Light On) Incoming water supply insufficient. (4 gallon per minute flow rate required.)
Flashing Low Water LightThis indicates a drain failure.Call your service agency.

Maintenance Operation & Cycle Sequence

At the beginning of the wash cycle, the water in the tank is charged with detergent. After the cycle is completed, the detergent water is dumped down the drain. The sanitizing rinse cycle begins as the

tank is refilled with fresh water. Sanitizer and rinse additive is pumped into the tank. The rinse water is retained and will be used in the next wash cycle.

Perlick PKBR24 - Maintenance Operation & Cycle Sequence - 1

other | System | Time (s) | Status | | --- | --- | --- | | HEATER | 60 | WASH CYCLE | | DRAIN SOLENOID | 18 | FLUSH | | HOT FILL SOLENOID | 25 | REFILL | | DETERGENT PUMP | 0 - 20 | ADJUSTABLE | | RINSE AID PUMP | 0 - 20 | ADJUSTABLE | | SANITIZER PUMP | 0 - 20 | ADJUSTABLE | | LOW WATER SHUTDOWN | ENABLED | ENABLED | | HEATER | 115 | SANITIZING RINSE CYCLE | | DRAIN SOLENOID | 78 | FLUSH | | HOT FILL SOLENOID | 100 | REFILL | | RINSE AID PUMP | 115 | ADJUSTABLE | | SANITIZER PUMP | 115 | ADJUSTABLE | | LOW WATER SHUTDOWN | 120 | ENABLED |

Replacement Parts

ITEM

NO. dDESCRIPTION PART NO.

1 Glasswasher Control Kit 55042
2 Spray arm drive motor 52536
3 Wash pump 50445
4 Pump motor capacitor 52528
5 Water inlet valve 52652-1
6 Band heater 52669-1
7 Rinse aid pickup tube assembly 52626A-B
Detergent pickup tube assembly 52626A-R
Sanitizer pickup tube assembly 52626A-W
8 Divider side seal 52696
9 Wash water level switch R54978-1
10 Start/Wash switch 55003-1
11 Power/drain (on/off/drain) switch 55004-1
12 Red light 54809
13 Amber light 54810
14 Wash tank filter 52492
15 Safety switch - .250" quick connect 54995-1
16 Safety switch - .187" quick connect 54996-1
17 Roller bearing for divider lock C12698-1

ITEM

NO. dDESCRIPTION PART NO.

18Glass rack50470-2
19Top divider seal52692
20Top wash tank screen(For Serial Nos. to 443593 only)50588

20A Top wash tank screen R50614

21Chemical system control board50453
22Drain valve50451
23Chemical system sight tube kit52714A
24Transformer52566A
25Temperature control54153A
26Fuse holder54938-1
12 amp fuse54939-1
27Chemical pump gear motor52537

PARTS NOT ShOwn

Chemical bulkhead fittingsR54976
Amber chemical sight tube light54790
Flat strainer54965-1
Clean-out plugs for spray armsR54900-1
14 " ID. chemical pump squeeze tube52679-1
316 " ID chemical pump squeeze tube52681-1
18 " ID chemical pump squeeze tube52680-1
Seal kitR54965

Technical diagram of an industrial machine with numbered components for identification and assembly reference.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

Perlick

Electrical Connection diagram

Perlick PKBR24 - Electrical Connection diagram - 1

flowchart
graph TD
    A["Electrical specifications"] --> B["Electrical Block"]
    B --> C["Control Module"]
    C --> D["Instrument Panel"]
    D --> E["Chemical System Control Panel"]

    subgraph Electrical specifications
        F["10VAC"] --> G["Blue"]
        H["2VAC"] --> I["Blue"]
        J["3VAC"] --> K["Blue"]
        L["4VAC"] --> M["Blue"]
        N["5VAC"] --> O["Blue"]
        P["6VAC"] --> Q["Blue"]
        R["7VAC"] --> S["Blue"]
        T["8VAC"] --> U["Blue"]
        V["9VAC"] --> W["Blue"]
        X["10VAC"] --> Y["Blue"]
        Z["11VAC"] --> AA["Blue"]
        AB["12VAC"] --> AC["Blue"]
        AD["13VAC"] --> AE["Blue"]
        AF["14VAC"] --> AG["Blue"]
        AH["15VAC"] --> AI["Blue"]
        AJ["16VAC"] --> AK["Blue"]
        AL["17VAC"] --> AM["Blue"]
        AN["18VAC"] --> AO["Blue"]
        AP["19VAC"] --> AQ["Blue"]
        AR["20VAC"] --> AS["Blue"]
        AT["21VAC"] --> AU["Blue"]
        AV["22VAC"] --> AW["Blue"]
    end

    subgraph Instrumental Panel
        AX["10VAC"] --> AY["Blue"]
        AZ["11VAC"] --> BA["Blue"]
        BB["12VAC"] --> BC["Blue"]
        BD["13VAC"] --> BE["Blue"]
        BF["14VAC"] --> BG["Blue"]
        BH["15VAC"] --> BI["Blue"]
        BJ["16VAC"] --> BK["Blue"]
        BL["17VAC"] --> BM["Blue"]
        BN["18VAC"] --> BO["Blue"]
        BP["19VAC"] --> BPB["Blue"]
        BQ["20VAC"] --> BR["Blue"]
        BS["21VAC"] --> BT["Blue"]
        BU["22VAC"] --> BV["Blue"]
    end

    subgraph Control Panel
        BW["10VAC"] --> BX["Blue"]
        BY["11VAC"] --> BYB["BASE AID pump"]
        BYC["12VAC"] --> BYD["RISSE AID pump"]
        BYE["13VAC"] --> BYF["SANITIZER pump"]
        BYG["14VAC"] --> BYH["DETERGENT pump"]
        BYI["15VAC"] --> BYJ["MON"]
        BYK["16VAC"] --> BYL["CAMETER SWITCH"]
        BYM["17VAC"] --> BYN["WASH WATER LEVEL SWITCH"]
        BYO["18VAC"] --> BYP["WASH WATER LEVEL SWITCH"]
        BYQ["19VAC"] --> BYR["WASH WATER LEVEL SWITCH"]
    end

    subgraph Equipment Details
        S["Washing Light"] --> T["Temperature Block"]
        U["Cycle Component Light"] --> V["Temperature Block"]
        W["Solar Switch 6 VDC"] --> X["Temperature Block"]
    end

    subgraph Control Systems
        Y["Washing Light"] --> Z["Temperature Block"]
        AA["Washing Light"] --> AA
        AB["Washing Light"] --> AB
        AC["Washing Light"] --> AC
    end

    subgraph Control Lighting Details
        AD["Washing Light"] --> AE["Washing Light"]
    end

    subgraph Control System Details
        AF["Washing Light"] --> AG["Washing Light"]
    end

    subgraph Control System Details
        AH["Washing Light"] --> AI["Washing Light"]
    end

    subgraph Control System Details
        AJ["Washing Light"] --> AK["Washing Light"]
    end

    subgraph Control System Details
        AL["Washing Light"] --> AM["Washing Light"]
    end

    subgraph Control System Details
        AN["Washing Light"] --> AO["Washing Light"]
    end

    subgraph Control System Details
        AP["Washing Light"] --> AQ["Washing Light"]
    end

    subgraph Control System Details
        AR["Washing Light"] --> AS["Washing Light"]
    end

    subgraph Control System Details
        ATW["Washing Light"] --> AUW["Washing Light"]
    end

    subgraph Control System Details
        AVW["Washing Light"] --> AXW["Washing Light"]
    end

    subgraph Control System Details
        AXW["Washing Light"] --> AYXW["Washing Light"]
    end

    subgraph Control System Details
        AZW["Washing Light"] --> AXZW["Washing Light"]
    end

    subgraph Control System Details
        AYXW["Washing Light"] --> AZXW["Washing Light"]
    end

    subgraph Control System Details
        AXZW["Washing Light"] --> AZXW
    end

    subgraph Control System Details
        AXXW["Washing Light"] --> AZXXW["Washing Light"]
    end

    subgraph Control System Details
        AXXW["Washing Light"] --> AZXXW
    end

    subgraph Control System Details
        AXXZW["Washing Light"] --> AZXZW
    end

    subgraph Control System Details
        AXZXW["Washing Light"] --> AZXZXW
    end

    subgraph Control System Details
        AXXZW["Washing Light"] --> AZXZXW
    end

    subgraph Control System Details
        AXXZW["Washing Light"] --> AZXZXW
    end

    subgraph Control System Details
        AXZXW["Washing Light"] --> AZXZXW
    end

    subgraph Control System Details
        AXZXW["Washing Light"] --> AZXZXW
    end

    subgraph Control System Details
        AXZXZW["Washing Light"] --> AZXZXW
    end

    subgraph Control System Details
        AXZXZW["Washing Light"] --> AZXZXW
    end

    subgraph Control System Details
        AXZXZW["Washing Light"] --> AZXZXW
    end

    subgraph Control System Details
        AXZXZW["Washing Light"] --> AZXZXW
    end

    subgraph Internal Control Panel
        BQ,WA,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,W(UA) W/UW,W(UA)
    end

    subgraph Internal Control Panel Details
        BQ,WA,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,W(UA) W/UW,W(UA)
    end

    subgraph Internal Control Panel Details
        BQ,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,SWX,DOCK,ADC,SPED,SET,SET,SET,SET,SET,SET,SWX,DOCK,SWX,DOCK,SWX,DOCK,SWX,DOCK,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SFXS,DOCK,ADC,SPED,SET,SET,SET,SWX,DOCK,SWX,DOCK,SWX,DOCK,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,SWX,PATE,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPN,KPLK,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N,N-N,RNA WAVE WIRE HARNESS & OUTRUNMENT PANEL
    end

    subgraph Internal Control Panel Details
        BQ,WA,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WU,WCU WIRE HARNESS & OUTRUNMENT PANEL
    end

    subgraph Internal Control Panel Details
        BQ,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,Y,Z,X,ASTY SOUT RL SWITCH
    end

    subgraph Internal Control Panel Details
        BQ,T,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,R,GND WIRE CORB SUPPLY 3.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.25.26.27.28.29.30.31.32.33.34.35.36.37.38.39.40.41.
    end

ELECTRICAL CONNECTION DIAGRAM

Adjusting Chemical Concentrations

IMPORTANT NOTE:

Damage resulting from excessive chemical concentrations is not covered by warranty.

If adjustments are needed, the chemical control panel has adjustment knobs for the chemical concentrations in the wash water. The detergent and rinse aid knobs are three position switches controlling the run time of the chemical pump during a wash cycle. The sanitizer knob is a potentiometer controlling the speed of the sanitizer pump during a wash cycle. Factory calibrated times for these controls are as follows:

Detergent ......Position #1.....7 Seconds

Position #2.....10.5 Seconds

(11/2 X Position #1)

Position #3.....14 Seconds

(2 X Position #1)

Sanitizer ....12 Sends regardless of the position

of the control

Rinse Additive .Position #1.....2 seconds

Position #2......4 Seconds

(2 X Position #1)

Position #3......8 Seconds

(4 X Position #1)

If more adjustment is required, the chemical system must be recalibrated. See Chemical System Calibrating procedure.

Calibrating the Chemical System

IMPORTANT READ BEFORE BEGINNING

■ Remove power cord from outlet.
■ Remove lower front panel.
■ Remove screws and remove cover to the electrical housing.
■ Place Dip Switch 1 to the ON position. LED light will flash rapidly.
- Plug the glasswasher in and place the Power/drain (on-off drain) switch to On.
Place the detergent and rinse additive knob to the #1 position. The sanitizer can be calibrated with the sanitizer knob in any position.

IMPORTANT NOTE:

CALIBRATE ONE PUMP AT A TIME.

Calibrating the pumps sets the time that the pumps will run during a wash cycle. Twenty (20) seconds is the maximum run time on any setting.

■ Depress and hold the prime button of the pump being calibrated for the time that is needed for the pump to run.
■ Place Dip Switch 1 back to the OFF position.
■ Confirmcalibration of chemical system by following the chemical concentration test procedure.
- Replace electrical housing cover and replace lower front panel.
■ Repea t above procedures for each chemical.

! WARNING !

Use extreme care, electrical box contains live wires.

Manual assistant
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Product information

Brand : Perlick

Model : PKBR24

Category : Uncategorized