CPE14-PRSEO-2 - Nicht kategorisiert Festo - Kostenlose Bedienungsanleitung

Produkttyp	Verteilerblock (Anschlussblock) für pneumatische Ventile
Modell	CPE14-PRSEO-2
Marke	Festo
Medium	Druckluft nach ISO 8573-1:2010 [7:4:4], geschmierte Betrieb möglich
Betriebsdruck	-0,09 MPa ... 1,0 MPa (-0,9 bar ... 10 bar / -13 psi ... 145 psi)
Max. Anzugsdrehmoment für zylindrische Steckverbinder	8 Nm
Montageposition	Hutschienenmontage (nur horizontal) oder Wandmontage (beliebig)
Umgebungstemperatur	-5 °C ... +50 °C
Lagertemperatur	-20 °C ... +40 °C
Werkstoffe Gehäuse	Polyamid
Werkstoffe Anschlüsse	Aluminium
Werkstoffe Dichtungen	Nitrilkautschuk
Werkstoffe Verbindungen	Verzinkter Stahl
Ventilplätze	Für 2 oder 3 Ventile (PRSG-2/-3); max. 6 Ventile pro Druckzone bei einseitiger Versorgung, 12 bei zweiseitiger
Besonderheit	Membranen entfernt für ungehinderten Durchfluss (PRSEO-Variante)
Zubehör	Endplatte CPE...-PRS-EP, Erweiterungsplatte CPE...-PRS-2, Blindplatten CPE...-PRSB
Sicherheitshinweise	Nur im Originalzustand ohne unbefugte Änderungen verwenden; Verriegelung der Ventile beachten

Häufig gestellte Fragen - CPE14-PRSEO-2 Festo

Wie montiere ich den Verteilerblock auf der Hutschiene?

Wie verbinde ich mehrere Verteilerblöcke miteinander?

Was ist beim Entfernen von Membranen zu beachten?

Wie montiere ich CPE-Ventile auf dem Verteilerblock?

Wie demontiere ich CPE-Ventile?

Was tun bei Druckverlust?

Was tun bei hörbarem Blasgeräusch?

Kann ich geschmierte Druckluft verwenden?

Welches Anzugsdrehmoment für Steckverbinder?

Wo finde ich weitere Informationen und Zubehör?

BEDIENUNGSANLEITUNG CPE14-PRSEO-2 Festo

FESTO

Festo SE & Co. KG

Ruiter Straße 82

73734 Esslingen

Deutschland

[phone]

www.festo.com

Operating instructions

8151076

2021-03g

[8151078]

8151076

Translation of the original instructions

© 2021 all rights reserved to Festo SE & Co. KG

1 Applicable documents

i

All available documents for the product → www.festo.com/sp.

2 Safety

Safety instructions

Only use the product in original status without unauthorised modifications.

Intended use

The manifold blocks CPE...- PRS connect directional control valves to central supply ports and are intended for wall or H-rail mounting.

3 Additional information

-Accessories → www.festo.com/catalogue.

4 Product overview

Structure

Fig.1
1 Connecting component
2 Valve spool
3 Blind plate
4 Mounting slide

Function

The manifold block CPE...-PRSG-2/-3 (double or triple) connects type CPE 5/2- or 5/3-way valves to central supply ports.

Two additional valves can be supplied with the help of the extension plate CPE...-PRS-2.

The end plate CPE...-PRS-EP can be used to create different pressure zones or a two-sided compressed-air supply.

The maximum configuration level is:

6 valves 12 valves

- with one-sided compressed-air supply or-for every pressure zone

- with two-sided compressed-air supply

Tab. 1
The CPE-...-PRSO-... have the diaphragms removed.

5 Assembly

Preparation

Diagram of four connected blocks with arrows indicating direction of movement or force (no text or symbols)

Fig.2

1. Place all manifold blocks in their assembly sequence.

2. Trace the pressure curve, e.g. with a sketch.

When using multiple pressure zones:

NOTICE

- Make sure that the diaphragms at the interface of two pressure zones remain intact.

Pressed-in diaphragms cannot be closed again. In doing so, consider removing the diaphragms of the compressed air ducts for an unobstructed flow rate.

Removing unused diaphragms:

Fig.3

1. Press in the 3 diaphragms of the compressed air ducts on the manifold block from the outside inwards in accordance with the pressure curve sketch using a punch (A)

2. Deburr fracture margins and

3. Remove chips.

This time-saving method of operation results in irregular broken edges compared to precision machining.

Assembly

H-rail mounting:

1. Place all manifold blocks on the H-rail in accordance with the assembly sequence.
2. Press the manifold blocks on the H-rail until the mounting slides 5 engage. Linking manifold blocks:

Technical diagram of a mechanical assembly with arrows indicating force or movement (no text or symbols)

Fig.4

1. Place one sealing ring each between each of the three compressed air ducts and press the manifold blocks together.
2. Push a connecting component 1 onto the rail shown on both sides until it clicks into place.

Mounting the CPE valves:

Fig.5

1. Insert all valve spools 2 up to the first detent.

2. Place a seal on every compressed air outlet.

3. Screw the valve connecting fittings with attached sealing ring into ports 3 and 5 of the CPE valve.

4. Place the CPE valves on the manifold block, press in and simultaneously push the valve spool to the 2nd detent. The valve spool and valve are then flush with each another.

WARNING

Observe the locking procedure!

This is the only way to prevent unsecured valves from being thrown out when the manifold is pressurised.

Procedure

• Ensure that the connected manifold blocks are installed without distortion.
• Make sure there is sufficient space for the required ports.

H-rail mounting

Mechanical assembly diagram showing a lever mechanism with rotating shaft (no text or symbols)

Fig.6

- Tighten the locking screws of the manifold block to the H-rail.

Wall mounting

Pure mechanical assembly diagram showing three cylindrical components with mounting holes and directional arrows, no text or symbols present.

Fig.7

- Screw in the following number of screws for mounting:

Component Required number of screws

Manifold block 2
Extension plate 1
End plate 2

6 Installation

Pneumatic installation

• Preferably use type QS...-... round push-in fittings with cylindrical connecting thread.
• Connect the tubing for the pneumatic ports as shown in the pressure curve sketch Fig. 2.

Seal the connecting thread. Observe tightening torques → Technical data.

When using conical QS push-in fittings:

- Turn the fittings with two layers of sealing band as follows:

-First screw in by hand.

- Then use a suitable tool to turn further 2 turns, but do not screw in to the block.

-To seal unused valve positions:

-Use the type CPE...-PRSB blanking plates 3.

7 Malfunctions

Malfunction Possible cause Remedy
Pressure loss Diaphragm	pressed in at the interface of two pressure zones	Replace the corresponding manifold block
	Tubing connection fault Correct tubing connection fault
Audible blowing noise Seals not in intended position Check seals

Tab. 2

8 Demounting

Removing CPE valves:

1. Exhaust the manifold block.
2. Pull the valve spool 2 one detent outwards.

Take into account the short distance between the valve spool and the mounting surface of the connecting component 1.

Disassembly of interlinked connection blocks:

Technical line drawing of a mechanical assembly with directional arrows indicating movement (no text or symbols)

Fig.8

4 Mounting slide

1. Remove CPE valves.
2. Press down the lock 5 and pull the valve spool completely out of the manifold block.
3. Dismantle individual parts in reverse order of assembly.

Dismantling the H-rail:

1. Remove CPE valves.
2. Unscrew locking screw.
3. Demount the interlinked connection blocks.
4. Lever the mounting slides out of the manifold blocks with a screwdriver.

9 Technical data

Type CPE-...	-10-PRS	-14-PRS	-18-PRS	-24-PRS
Medium	Compressed air in accordance with ISO 8573-1:2010 [7:4:4] lubricated operation possible (in which case lubricated operation will always be required)
Permissible operating pressure	-0.09 MPa ... 1.0 MPa-0.9 bar ... 10 bar-13 psi ... 145 psi
Max. permissible tightening torque for cylindrical push-in fittings	6 Nm	8 Nm 30 Nm	30 Nm
Mounting position
H-rail mounting	Horizontal only
Wall mounting	Any
Permissible temperature
Environment, medium	-5 °C ... +50 °C
Storage	-20 °C ... +40 °C
Materials
Housing	Polyamide
Fittings	Aluminium
Seals	Nitrile rubber
Connections	Galvanised steel

Tab. 3