Union Special

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BEDIENUNGSANLEITUNG 39500TG Union Special

FIRST EDITION

Union Special 39500TG - FIRST EDITION - 1

Union Special® INDUSTRIAL SEWING EQUIPMENT

CATALOG NO. 103QJ

STYLES

39500QJ 39500RU
39500QL 39500SJ
39500QN 39500SR
39500QV 39500SX
39500QX 39500TG
39500RP 39500TY

MARK IV HIGH SPEED SINGLE NEEDLE TWO

AND THREE THREAD PLAIN FEED SERGING

AND OVERSEAMING MACHINES

Union Special 39500TG - STYLES - 1

text_image Scanned text of contract clauses with partial company name and date signature

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine is identified by a Style number on a name plate on the machine. Style numbers are classified as standard and special. Standard Style numbers have one or more letters suffixed, but never contain the letter "Z". Example: "Style 39500 QJ". Special Style numbers contain the letter "Z". When only minor changes are made in a standard machine, a "Z" is suffixed to the standard Style number. Example: "Style 39500 QJZ".

Styles of machines similar in construction are grouped under a Class number which differs from the Style number in that it contains no letters. Example: "Class 39500".

APPLICATION OF CATALOG

This catalog applies specifically to the standard Styles of machines as listed herein. It can also be applied with discretion to some Special Styles of machines in Class 39500. References to directions, such as right, left, front, back, etc., are given from the operator's position while seated at the machine. Operating direction of handwheel is away from operator.

STYLES OF MACHINES

MARK IV Hi-Styled High Speed, Single Curved Blade Needle, One Looper, One Spreader, Two Thread or Two Looper, Three Thread Serging Machines. Plain Feed, Trimming Mechanism with Spring Pressed Lower Knife. Automatic Lubricating System, Improved Air Cooling System.

39500 QJ Light to medium duty machine for serging light, medium and heavy weight trousers and similar garments. Two thread stitch. Seam specification 503-EFd-1; standard seam width 3/16 inch (4.76 mm); stitch range 4-8 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.

39500 QL Light to medium duty machine for serging light, medium and heavy weight trousers and similar garments. Three thread stitch. Seam specification 505-SSa-1; standard seam width 3/16 inch (4.76 mm); stitch range 4-8 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.

39500 QN Medium to heavy duty machine for overseaming pants, jackets, snow suits, garment pockets and similar operations on medium to heavy weight materials. Three thread stitch. Seam specification 504-SSa-1; standard seam width 3/16 inch (4.76 mm); stitch range 8-20 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.

39500 QV Medium to heavy duty machine for turned edge seaming and straight overedging without cord on rayon bedspreads, bed blankets, towels, wiping cloths and other articles made from fabrics that fray readily. Three thread stitch. Seam specification 504-EFe-1 (inverted); standard seam width 3/16 inch (4.76 mm); stitch range 7-20 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.

39500 QX Medium to heavy duty machine for simultaneously attaching right pants flies and zipper tapes to pants fronts; also attaching zippers to right flies only and similar operations. Three thread stitch. Seam specification 504-SSa-1 or SSj-1; standard seam width 3/8 inch (9.52 mm); stitch range 6-16 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.

STYLES OF MACHINES (Continued)

39500 RP Light to medium duty machine for serging and trimming light, medium and heavy weight trousers and similar garments. Three thread stitch. Seam specification 504-EFd-1; standard seam width 3/16 inch (4.76 mm); stitch range 4-10 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.
39500 RU Light to medium duty machine for simultaneously attaching zippers with sliders and staples already in place (and overedge the facings) to pants flies. skirts, jackets and similar garments. Three thread stitch. Seam specification 504-SSa-1; standard seam width 3/16 inch (4.76 mm); stitch range 4-10 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.
39500 SJ Light to medium duty machine for serging light and medium weight trousers and similar garments of Durable Press material. Two thread stitch. Seam specification 503-EFd-1; standard seam width 3/16 inch (4.76 mm); stitch range 4-8 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.
39500 SR Medium to heavy duty machine for simultaneously attaching right pants flies and zipper tapes to pants fronts; also attaching zippers to right flies only and similar operation of Durable Press material. Three thread stitch. Seam specification 504-SSa-1 or SSj-1; standard seam width 3/16 inch (4.76 mm); stitch range 6 to 16 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.
39500 SX Medium to heavy duty machine for simultaneously attaching right pants flies and zipper tapes to pants fronts of Durable Press material; also attaching zippers to right flies only and similar operations on Durable Press material. Three thread stitch. Seam specification 504-SSa-1 or SSj-1; standard seam width 3/8 inch (9.52 mm); stitch range 6-16 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.
39500 TG Light to medium duty machine for serging around pants cuff before cuffs are folded and similar operations on light, medium and heavy weight trouser material. Smallest cuff that can be sewn is 2 3/8 inch (60.32 mm) diameter or 7 1/2 inches (190.50 mm) in circumference. Two thread stitch. Seam specification 503-EFd-1; standard seam width 3/16 inch (4.76 mm); stitch range 4-8 per inch; cam adjusted feed. Maximum recommended speed 7500 R.P.M.
39500 TY Medium to heavy duty machine for hemming 5 to 25 pound paper, cotton or synthetic mesh bags. Will turn up from 3/4 to 1 1/4 inch (19.05 to 31.75 mm) of two plies of material and finish into a tight roll approximately 1/4 inch (6.35 mm) in diameter. Three thread stitch. Seam specification 504-SSp-1 modified; stitch range, 4-20 per inch, cam adjusted feed. Maximum speed 6500 R.P.M. Maximum recommended speed 5500 R.P.M. when sewing mesh bags.

SPEED RECOMMENDATION

39500 MARK IV machines have been tested in their complete stitch range at their maximum rated speeds. Varied field conditions, severity and cleanliness of the sewing operation may necessitate operating at a lower speed. When operating from 50-100% machine running cycle and a longer than recommended stitch length, it may be necessary to reduce the machine's speed by 10-15%.

The MARK IV is a precision manufactured and tested sewing machine. To obtain maximum performance, the machine should be operated at 1000 R.P.M. below maximum recommended speed for the first 20 days of field operation. This will minimize readjustment of precision mechanisms.

OILING

CAUTION! Oil was drained from machine when shipped, so reservoir must be filled before beginning to operate. Oil capacity of Class 39500 is eight ounces. A straight mineral oil of a Saybolt viscosity of 90 to 125 seconds at 100^ Fahrenheit should be used.

Machine is filled with oil at spring cap in top cover. Oil level is checked at sight gauge on front of machine. Red bulb on oil level indicator should show between gauge lines when machine is stationary.

Machine is automatically lubricated. No oiling is necessary, other than keeping main reservoir filled. Check oil daily before the morning start; add oil as required.

To maintain maximum recommended speed and serviceability of this equipment when operating continuously, the oil must be changed at least every six months. In no case should oil remain in machine for more than one year.

The drain plug screw is located at back of machine near bottom edge of base. It is a magnetic screw designed to accumulate possible foreign materials which may have entered the crank case. It should be removed and cleaned periodically.

NEEDLES

Each UNION SPECIAL needle has both type and size number. The type number denotes the kind of shank, point, length, groove, finish and other details. The size number, stamped on the needle shank, denotes largest diameter of blade, measured in thousandths of an inch, midway between shank and eye. Collectively, type and size number represent the complete symbol which is given on the label of all needles packaged and sold by Union Special.

Class 39500 machines use a curved blade needle. The standard recommended needle for the Styles covered here is Type 154 GAS. Below is the description and sizes available of the recommended needle.

Type No.

Description and Sizes

154 GAS

Round shank, round point, curved blade, standard length, single groove, struck groove, spotted, chromium plated and is available in sizes 055/022, 065/025, 070/027, 075/029, 080/032, 090/036, 100/040, 110/044, 125/049, 140/054, 150/060.

To have needle orders promptly and accurately filled, an empty package, a sample needle, or the type and size number should be forwarded. Use description on label. A complete order would read: "1000 Needles, Type 154 GAS, Size 110/044".

Selection of the proper needle size is determined by size of thread used. Thread should pass freely through needle eye in order to produce a good stitch formation.

Success in the operation of UNION SPECIAL machines can be secured only by use of needles packaged under our brand name, UnionSpecial®, which is backed by a reputation for producing highest quality needles in materials and workmanship for more than three-quarters of a century.

CHANGING NEEDLE

Release pressure on presser foot by turning presser foot release bushing (AG, Fig. 1, 1A, 1B or 1C) and swing presser arm (U) out of position. Turn handwheel in operating direction until needle is at its lowest point of travel. Using hexagonal socket wrench No. 21388 AU, furnished with machine, loosen needle clamp nut about 1/4 turn. Again turn handwheel until needle is at high position; withdraw needle.

To replace needle, leave needle holder at high position and, with the flat to the left, insert needle in holder until it rests against stop pin. Keeping needle in this position, turn handwheel until holder is again at its low point of travel; then tighten nut. Return presser arm (U) to position; re-lock presser foot release bushing (AG).

THREAD STAND (504 and 505 STITCH)

After thread comes from cones on cone support (A, Fig. 1 or 1B) as applicable, it is brought up through the back hole of thread eyelet (B), then down through the front hole of thread eyelet. The needle and upper looper threads are then threaded through the upper hole of tension thread guide (C) from front to back, and then through the lower hole from back to front. The lower looper thread is threaded through the upper hole back to front, through the middle hole from front to back, and finally through the lower hole from back to front. All three threads then continue between the tension discs (J), through tension post slot (K) in tension post (G) and on through front thread guide (M).

THREAD STAND (503 STITCH, EXCEPT STYLE 39500 TY)

After thread comes from cones on cone support (A, Fig. 1A) it is brought up through the back hole of thread eyelet (B), then down through the front hole of thread eyelet. The needle thread is then threaded through the upper hole of tension thread guide (C) from front to back, and then through the lower hole from back to front. The lower looper thread is threaded through the upper hole back to front, through the middle hole from front to back, and finally through the lower hole from back to front. Both threads then continue between the tension discs (J), through tension post slot (K) in tension post (G) and on through front thread guide (M).

THREAD STAND (503 STITCH FOR STYLE 39500 TY)

After thread comes from cones on cone support (A, Fig. 1C) it is brought up through the back hole of thread eyelet (B), then down through the front hole of thread eyelet. Next it is threaded through the upper holes of tension thread guide (C) from front to back and then through the lower holes from back to front. Both threads then continue between tension discs (J), through tension post slot (K) in tension post (G) and on through front thread guide (M).

Union Special 39500TG - THREAD STAND (503 STITCH FOR STYLE 39500 TY) - 1

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet Upper Looper To Needle To Lower Looper A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide N Upper Looper Thread Eyelet P Auxiliary Looper Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm AG Presser Foot Release Bushing AF Looper Thread Pull-off AE Needle Thread Cam Pull-off AD Needle Thread Eyelet AC Top Cover Needle Thread Eyelet AA Upper Looper Thread Tube Assembly X Needle W Upper Looper V Lower Looper

504 STITCH FOR STYLES 39500 QN, QV, QX, RP, RU, SR, SX, TY
Fig. 1

Union Special 39500TG - THREAD STAND (503 STITCH FOR STYLE 39500 TY) - 2

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet To Needle Lower Looper A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide AF Presser Foot Release Bushing Looper Thread Pull-off AD Needle Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm X Needle Z Upper Spreader V Lower Looper 503 STITCH FOR STYLES 39500 QJ, SJ Fig. 1A

Union Special 39500TG - THREAD STAND (503 STITCH FOR STYLE 39500 TY) - 3

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet Upper Looper To Needle Lower Looper A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide N Upper Looper Thread Eyelet P Auxiliary Looper Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm X Needle V Lower Looper 505 STITCH FOR STYLE 39500 QL AF Looper Thread Pull-off AG Presser Foot Release Bushing AD Needle Thread Eyelet AB Needle Thread Pull-off Eyelet AA Upper Looper Thread Tube Assembly W Upper Looper

Fig. 1B

Union Special 39500TG - THREAD STAND (503 STITCH FOR STYLE 39500 TY) - 4

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet Upper Looper To Needle A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide N Upper Looper Thread Eyelet P Auxiliary Looper Thread Eyelet AE Needle Thread Pull-off AF Looper Thread Pull-off AG Presser Foot Release Bushing AD Needle Thread Eyelet AC Top Cover Needle Thread Eyelet AA Upper Looper Thread Tube Assembly X Needle W Upper Looper Y Lower Spreader U Presser Arm 503 STITCH FOR STYLE 39500 TG Fig. 1C

THREADING

Only parts involved in threading are shown in threading diagrams (Fig. 1, 1A, 1B and 1C). Parts are placed in their relative positions for clarity.

It will simplify the threading of these machines to follow the recommended sequence of threading the lower looper or upper looper first (as applicable) and the needle second when using the 503 stitch (Fig. 1A and 1C). The recommended sequence when using the 504 or 505 stitch (Fig. 1 and 1B) is to thread the lower looper first, upper looper second, and the needle third.

Before beginning to thread, swing cloth plate open, turn handwheel in operating direction until needle (X) is at high position, release pressure on presser foot by turning presser foot release bushing (AG) and swing presser arm (U) out of position.

Be sure threads, as they come from the tension thread guide (C), are between tension discs (J) and in diagonal slots (K) in tension posts (G).

TO THREAD THE LOWER LOOPER (FOR ALL STYLES EXCEPT 39500 TG)

Double end of thread and lead it through the right eyelet of front thread guide (M, Fig. 1, 1A or 1B). Then lead thread through both eyes of lower looper thread eyelet (R, Fig. 1, 1A or 1B) from right to left. NOTE: Thread must pass in front of looper thread pull-off (AF). Lead thread behind fabric guard (S) and through frame looper thread guide (T). Turn handwheel in operating direction until heel of lower looper (V) is all the way to the left, then thread through both eyes from left to right. Left eye of lower looper can be threaded easily if tweezers are in left hand.

TO THREAD UPPER LOOPER (FOR ALL STYLES EXCEPT 39500 QJ, SJ)

Thread upper looper thread through left eyelet of front thread guide (M, Fig. 1, 1B or 1C). Then turn handwheel until point of upper looper (W) is all the way left. Lead thread through auxiliary looper thread eyelet (P) from back to front, then through both eyes of upper looper thread eyelet (N) from left to right. Note: thread must pass in front of looper thread pull-off (AF). After pulling up upper looper thread tube assembly (AA), lead thread under neck of top cover casting and down through thread tube assembly (AA). Pull thread out bottom of tube; push tube down, then insert thread through upper looper eye from front to back.

CAUTION! Be sure upper looper thread is under lower looper thread when passing from tube assembly to upper looper eye.

TO THREAD THE NEEDLE (FOR STYLES 39500 QJ, QL and SJ)

Turn handwheel in operating direction until needle (X, Fig. 1A or 1B) is at its highest position. Insert thread through the middle eyelet of front thread guide (M, Fig. 1A or 1B), then lead thread through eye of needle thread eyelet (AD) from back to front. Now lead the needle thread under the neck of top cover casting and through hole in needle thread pull-off eyelet (AB) from right to left. Thread needle from the front.

TO THREAD THE NEEDLE (FOR ALL STYLES EXCEPT 39500 QJ, QL and SJ)

Turn handwheel in operating direction until needle (X, Fig. 1 or 1C) is at its highest position. Insert thread through the middle eyelet of front thread guide (M, Fig. 1 or 1C, then insert needle thread from right to left, through both eyes of needle thread eyelet (AD), under neck of top cover casting; then down through hole in top cover needle thread eyelet (AC). Thread needle from the front.

THREAD TENSION

The amount of tension on the needle and looper threads is regulated by knurled tension nuts (D, Fig. 1, 1A, 1B or 1C). Tension on threads should be only enough to secure proper stitch formation.

PRESSER FOOT PRESSURE

Union Special 39500TG - PRESSER FOOT PRESSURE - 1

text_image Labeled diagram of a mechanical device with components A, B, C, D marked on top and sides

Fig. 2

Sufficient presser foot pressure to feed work uniformly should be maintained. Should it be necessary to increase or decrease amount of pressure on presser foot, loosen lock nut (A, Fig. 2) and turn adjusting screw (B). Adjusting screw has a right hand thread, so tightening increases pressure, loosening decreases pressure. When pressure adjusting screw (B) has been properly set, tighten lock nut (A). With presser foot resting on throat plate, position locking nut (C) so that its under surface is approximately 1/32 to 1/16 inch (.79 to 1.59 mm) from the top surface of adjusting screw (B). Set cap (D) against locking nut (C).

FEED ECCENTRICS

Feed eccentrics used in Style 39500 QJ machines have been selected to produce approximately 5 stitches per inch. It will be noted that the part number of the feed eccentric is No. 39540 B-5. Minor numbers of the part symbol indicate approximately the number of stitches obtainable when using that eccentric. Unless otherwise specified, machine Style 39500 QJ will be shipped with above eccentric. Refer to exploded views in catalog for eccentrics furnished on other Styles of machines.

The following stitch number feed eccentrics are available under No. 39540 B-4, -5, -6, -7, -8, -9, -10, -11, -12, -13, -14, -15, -16, -18, -20, -22, -24, -26, -28, -30, -32, -34, -36, -40. Only one eccentric is supplied with each machine. Additional eccentrics may be ordered separately. To order an eccentric, use No. 39540 B with a minor number suffixed to indicate approximately the number of stitches desired. Example: "39540 B-5".

ASSEMBLING AND ADJUSTING SEWING PARTS

Before assembling and adjusting sewing parts, remove cloth plate, fabric guard, chip guard, upper knife assembly and lower knife holder assembly; then follow this suggested sequence.

NOTE: Adjusting instructions will pertain to all styles of machines covered in this catalog, unless otherwise specified.

SETTING THE NEEDLE

With throat plate (A, Fig. 3) assembled in position, needle should center in the front end of needle slot. When needle is at high position, needle point should be set 33/64 inch (13.10 mm) above throat plate (Fig. 3) for Styles 39500 QJ, QL, RP and SJ; 1/2 inch (12.70 mm) for Styles 39500 QN and SR; and 15/32 inch

Union Special 39500TG - SETTING THE NEEDLE - 1

text_image B 3.3 (13.10 MM) C 64 A

Fig. 3

SETTING THE NEEDLE (Continued)

(11.91 mm) for Styles 39500 QV, QX, RU, SX, TG and TY. To align needle or set the height above the throat plate, move needle driving arm (B, Fig. 3) by loosening clamp screw (C). After needle has been properly set, tighten clamp screw and remove throat plate.

On all Styles except 39500 QJ, QL, SJ and TG, if needle thread cam pull-off (A, Fig. 4) overlaps looper thread pull-off (B), separate by moving looper thread pull-off back. When retightening looper pull-off screw, be sure to take up end play in needle driving arm.

At this point on all Styles except 39500 TG, insert lower looper (A, Fig. 5) into bar (B). On Style 39500 TG insert lower spreader into bar (B). With lower looper at left end of its stroke, set looper point 1/8 inch (3.17 mm) from center of needle (Fig. 5), using looper gauge No. 21225-1/8 for Styles 39500 QJ, QL, QN, QV, RP, RU, SJ and SR. Set lower looper point for Styles 39500 QX, SX and TY;

Union Special 39500TG - SETTING THE NEEDLE (Continued) - 1

text_image 563 A B

Fig. 4

and lower spreader point for Style 39500 TG 3/32 inch (2.38 mm) from center of needle, using looper gauge No. 21225-3/32. Do not have lower looper or lower spreader deflecting needle. Tighten nut (C).

Union Special 39500TG - SETTING THE NEEDLE (Continued) - 2

text_image 1/8 (3.17mm) A C B

Fig. 5

Now assemble the main feed dog.

SETTING THE REAR NEEDLE GUARD

Set rear needle guard (A, Fig. 6) as high as possible, without interfering with either lower looper or lower spreader, but still in position to deflect needle forward .002-.004 inch (.051-.102 mm). Screw (B) is used to set rear needle guard. Make sure there is no interference between rear needle guard and lower looper or spreader.

SETTING THE LOWER LOOPER (ALL STYLES EXCEPT 39500 TG)

Now finish lower looper adjustment. As lower looper moves to the right, its point should be set into the needle scarf (A, Fig. 7) until the needle springs forward from rear guard surface another .002-.004 inch (.051-.102 mm).

SETTING THE LOWER SPREADER (STYLE 39500 TG ONLY)

Now complete the spreader adjustment. As spreader moves to the right, its point should be set into the needle scarf (A, Fig. 7A) until the needle springs forward from rear needle guard surface another .002-.004 inch (.051-.102 mm).

SETTING THE FRONT NEEDLE GUARD

Assemble front needle guard (C, Fig. 6). When spreader is springing needle off back guard, set front needle guard as close as possible to needle without touching. Screw (D) is used to adjust and set front needle guard. After this setting make sure there is no interference between needle guards and feed dog.

Union Special 39500TG - SETTING THE FRONT NEEDLE GUARD - 1

text_image A C B D

Fig. 6

SETTING THE UPPER LOOPER (ALL STYLES EXCEPT 39500 QJ, SJ)

Insert upper looper (A, Fig. 8) in its holder. Screw (B) holds upper looper in its holder and permits it to be pushed in or out or turned around its shank. Insert upper looper holder into upper looper shaft, if it is not already in place. Screw (C, Fig. 8) on clamp holds the upper looper holder in the shaft. Locate upper looper in its holder so that the shank extends 1/16 to 3/32 inch (1.59 to 2.38 mm) beyond holder (Fig. 8), for Styles 39500 QL, QN, QV, QX, RU, SR, SX and TY; 1/32 to 1/16 inch (.79 to 1.59 mm) for Styles 39500 RP and TG.

Union Special 39500TG - SETTING THE UPPER LOOPER (ALL STYLES EXCEPT 39500 QJ, SJ) - 1

natural_image Close-up of a mechanical component with a white arrow pointing to a section (no visible text or symbols)

Fig. 7

When the upper looper is at the right end of its stroke, upper looper holder should be set to position upper looper shank about vertical on Styles 39500 QN, QV, QX, SX and TY (Fig. 8). On Styles 39500 QL, RP, RU, SR and TG the upper looper holder should be set to position the upper looper shank slightly back of vertical. Be sure, on all Styles, there is a clearance between heel

of looper and the casting. By adjusting looper holder in or out of upper looper shaft and by turning the looper around its shank, set upper looper point to cross lower looper to the left of the lower looper eye with .002 to .004 inch (.051 to .102 mm) clearance (Fig. 9).

As the upper looper moves toward the top of its stroke, the heel of the upper looper should pass behind the lower looper head with 1/32 to 1/16 inch (.79 to 1.59 mm) clearance.

Union Special 39500TG - SETTING THE UPPER LOOPER (ALL STYLES EXCEPT 39500 QJ, SJ) - 2

text_image Technical diagram showing a mechanical assembly with labeled component A and directional arrow

Fig. 7A

Next, turn handwheel until looper is at the left end of its travel; check dimensions of upper looper point with respect to needle and throat plate (Fig. 10). If resetting is necessary, do it by moving the upper looper holder (A, Fig. 10). Figure 10 represents the dimensional setting for Styles 39500 QL and RP.

Union Special 39500TG - SETTING THE UPPER LOOPER (ALL STYLES EXCEPT 39500 QJ, SJ) - 3

text_image C 1" 16 to 3" 32 (1.59 to 2.38MM) B A

Fig. 8

NOTE: For the dimensional settings of the other Styles refer to Fig. 11. For example, 1/2 inch (12.70 mm) dimension is increased by turning upper looper holder counterclockwise, looking from left end of machine; 5/32 inch (3.97 mm) dimension is increased by pulling upper looper holder to the left, out of upper looper shaft. After these changes are made it may be necessary to turn upper looper around its shank slightly to maintain the condition shown in (Fig. 9).

When the correct setting is obtained for Styles 39500 QL, QN, QV, QX, RP, SR, SX and TY it can be checked quickly

Union Special 39500TG - SETTING THE UPPER LOOPER (ALL STYLES EXCEPT 39500 QJ, SJ) - 4

text_image (.051mm) .02 ICR BALANCE

Fig. 9

as follows: As the upper looper is moving to the right and the upper looper eye centers on the needle, the eyes of the upper looper and needle should align exactly (Fig. 12). For Styles 39500 RU and TG when the looper eye centers on the needle, the bottom of the needle eye should be about level with the top surface of the looper.

SETTING THE UPPER LOOPER (ALL STYLES EXCEPT 39500 QJ, SJ) (Cont.)

Check setting to avoid interference between upper looper and needle on needle downstroke. If needle rubs the back of upper looper, pull looper out of its holder slightly and rotate looper a short distance counterclockwise, looking from left end of machine. Reset to maintain dimensions of Figs. 9, 10, 11, 12.

Union Special 39500TG - SETTING THE UPPER LOOPER (ALL STYLES EXCEPT 39500 QJ, SJ) (Cont.) - 1

text_image MM) 1" 2 (12.70 MM)

Fig. 10

Machine Styles

39500QL,RP
39500QN,TY
39500QV,QX, SX
39500RU
39500SR
39500TG

Looper Point to Left Of Needle Centerline

5/32 inch (3.97 mm)
9/64 inch (3.57 mm)
9/64 inch (3.57 mm)
5/32 inch (3.97 mm)
9/64 inch (3.57 mm)
5/32 inch (3.97 mm)

Looper Point Above Throat Plate

1/2 inch (12.70 mm)
1/2 inch (12.70 mm)
15/32 inch (11.91 mm)
29/64 inch (11.51 mm)
31/64 inch (12.30 mm)
15/32 inch (11.91 mm)

Fig. 11

Union Special 39500TG - SETTING THE UPPER LOOPER (ALL STYLES EXCEPT 39500 QJ, SJ) (Cont.) - 2

text_image NOTE POSITION

Fig. 12

SETTING THE UPPER SPREADER (STYLES 39500 QJ and SJ)

Insert upper spreader (A, Fig. 8A) in its holder. Screw (B) holds upper spreader in its holder, and permits it to be pushed in or out or turned around its shank. Insert spreader holder into spreader shaft, if it is not already in place. Screw (C, Fig. 8A) on clamp collar holds spreader holder in the shaft, and allows holder to be rotated or adjusted laterally.

Preliminary Setting: When upper spreader is at the right end of its stroke, spreader holder should be set to position spreader shank about vertical (Fig. 8A).

Top end of spreader shank should extend 1/32 to 1/16 inch (.79 to 1.59 mm) above the spreader holder (Fig. 8A).

As spreader moves from right to left, the Vee notch of the spreader should pass just behind the eye of the lower looper, with .002 to .004 inch (.051 to .102 mm) clearance between spreader and lower looper (Fig. 9A).

Turn the handwheel until upper spreader is at the left end of its travel. At this position, the lower point

Union Special 39500TG - SETTING THE UPPER SPREADER (STYLES 39500 QJ and SJ) - 1

text_image (79 MM) 32 10 16 (1.59 MM) B C VERTICAL A

Fig. 8A

SETTING THE UPPER SPREADER (STYLES 39500 QJ and SJ) (Cont.)

of the spreader should extend about 5/32 inch (3.97 mm) to the left of the centerline of the needle and should be 31/64 inch (12.30 mm) above the top of the throat

plate (Fig. 10A). If resetting is necessary, do it by moving the spreader holder (A, Fig. 10A).

Union Special 39500TG - SETTING THE UPPER SPREADER (STYLES 39500 QJ and SJ) (Cont.) - 1

text_image (.051 mm) .002" CLEARANCE

Fig. 9A

Now check setting between upper spreader and needle. If needle rubs the back of spreader, pull spreader out of its holder slightly and rotate spreader holder forward a short distance. These same adjustments, in opposite movement, will reduce the clearance between spreader and needle. Reset to lower looper (Fig. 9A).

SETTING THE FEED DOGS

Assemble chaining feed dog (A, Fig. 13) to main feed dog (B). Main feed dog should be levelled with respect to the throat plate by rotating feed tilting adjusting pin (C). This pin raises or lowers the back end of the

feed bar.

The feed dogs should be set level at the time teeth first appear above the throat plate. Screw (D) locks feed tilting adjusting pin in place. With the feed dogs at their highest point of travel, the top of the teeth on the main feed dog should be 3/64 inch (1.19 mm) above the throat plate, on all Styles, except 39500 TY which should rise the depth of a full tooth above the throat plate. Now set chaining feed dog teeth flush with the top of throat plate, for Styles 39500 QJ, QL, QN, QX, RP, RU, SJ, SR and SX. On Style 39500 QV, the chaining feed dog teeth should be set to the same height as the main feed dog teeth.

Union Special 39500TG - SETTING THE FEED DOGS - 1

text_image 5" 32 ←(3.97mm) A 31" 64 (12.30mm)

Fig. 10A

NOTE: Styles 39500 TG or TY DO NOT have a chaining feed dog.

SETTING THE LOWER KNIFE

Union Special 39500TG - SETTING THE LOWER KNIFE - 1

text_image C D A B

Fig. 13

Replace lower knife holder assembly. Lower knife (A, Fig. 14) should be set with cutting edge flush with throat plate surface. Adjustments are made with hexagonal head screw which holds lower knife. Lower knife is spring pressed against upper knife, so no lateral adjustment is necessary when width of trim is changed.

Lower knife may be secured in any position by tightening screw (B) and locking nut (C) against support bracket. Because

screw (B) also serves as latch pin for the cloth plate latch spring, it should always be locked with nut (C) even when screw is not tightened against lower knife holder.

SETTING THE UPPER KNIFE

Replace upper knife assembly. Clamp upper knife (D, Fig. 14) in position, setting nut (E) to hold clamp (F) in its most clockwise position against upper knife. At the bottom of its stroke, front cutting edge of upper knife should extend not less than 1/64 inch (.40 mm) below cutting edge of lower knife. The chain guard (G) should be set down against the upper knife and slightly back from the cutting edge.

After upper knife has been set for proper width of trim, screw (H) should be tightened to lock upper knife holding block (J) in place. This will simplify resetting when upper knife is replaced.

SETTING THE STITCH LENGTH

Length of stitch is determined by feed eccentric used. Note that the part number of the feed eccentric used on machine Style 39500 QJ is No. 39540 B-5. Refer to exploded views in catalog for eccentric on other Styles of machines.

In assembling the feed eccentric (A, Fig. 15), be sure the hub and oil groove is to the left. Beveled edge of feed eccentric spacer (B) should also be to the left side, so the undercut on the spacer will be over the hub on the feed eccentric. Be careful not to damage shaft or key. Assemble washer (D) and tighten nut (C) securely.

Union Special 39500TG - SETTING THE STITCH LENGTH - 1

text_image J H G D A C B E F

Fig. 14

To change feed eccentrics, remove nut (C), washer (D) and feed eccentric spacer (B). Turn handwheel in operating direction until key slot in eccentric is toward the front. Using hooked eccentric extractor (E), supplied with machine, reach behind eccentric as shown and withdraw eccentric. It may be necessary to move handwheel back and forth slightly during extraction.

SETTING THE PRESSER FOOT

Union Special 39500TG - SETTING THE PRESSER FOOT - 1

text_image A E B C

Fig. 15

Assemble the presser foot to presser arm. With needle in high position, swing presser arm into sewing position and set the presser foot to align needle holes (front and back) and flat on throat plate. The front edge of needle hole in presser foot must be aligned with front edge of needle hole in throat plate. It is also important that the bottom of the presser foot be flat on the throat plate. If necessary, presser foot can be realigned with throat plate slots by shifting the foot lifter lever shaft (H, Fig. 16). To move the shaft, loosen collar screws (B, Fig. 16) and clamp screw (G) and then shift the foot lifter lever shaft to the left or right as required. Retighten collar screws and clamp screw.

The foot lifter lever arm (A, Fig. 16) and the collar (B) secure the shaft. Be sure the presser arm does not bind and rise when presser foot release bushing is unlocked.

Adjust lifter lever stop screw (C) so that presser foot can be raised no higher than upper looper or spreader will permit; then lock

Union Special 39500TG - SETTING THE PRESSER FOOT - 2

text_image Technical diagram with labeled components A, B, C, D, H and directional arrows indicating flow or movement

Fig. 16

SETTING THE PRESSER FOOT (Continued)

the nut (D). There should be from 1/16 to 1/8 inch (1.59 to 3.17 mm) free motion of foot lifter lever before the presser foot begins to rise. This adjustment should be made with screw (E) and locked with nut (F). Re-assemble the chip guard, fabric guard and cloth plate. To assemble chip guard, turn handwheel until upper knife assembly reaches its highest position.

CLOTH PLATE REMOVAL AND ASSEMBLY

CAUTION: When removing the cloth plate (A, Fig. 17) loosen the cloth plate stud locking screw (B) and lift up cloth plate with the cloth plate stud (C) and cloth plate screw (D), assembled.

In assembly, the cloth plate screw and the cloth plate stud are tightened to the point of removing all play and yet turn in cloth plate. The cloth plate is then assembled to the machine with the flat and "V" slot of the cloth plate stud (C) towards the rear. Stud locking screw (B) is tightened securely which collapses the body of the stud to the screw (D) so that only the cloth plate will turn when opening or closing.

Union Special 39500TG - CLOTH PLATE REMOVAL AND ASSEMBLY - 1

text_image A D C

Fig. 17

STARTING TO OPERATE

Be sure machine Styles 39500 QN, QV, QX, RP, RU, SR, SX and TY are threaded according to threading diagram Fig. 1. Machine Styles 39500 QJ and SJ are threaded according to threading diagram Fig. 1A. Thread machine Style 39500 QL according to Fig. 1B and machine Style 39500 TG according to Fig. 1C.

With thread tensions light, set looper thread eyelets (N and R, Fig. 1 and 1B) or thread eyelet (R, Fig. 1A) and thread eyelet (N, Fig. 1C) about horizontal and in the middle of their front to back locations. Operate machine slowly, without presser foot in place, to make sure chain forms and moves off the tongue freely. Swing presser foot into position, insert material and sew slowly.

NEEDLE THREAD CONTROL (504 STITCH)

While sewing on material, check needle thread control as follows: Usually all needle thread is drawn on needle down stroke. At top of needle stroke, thread should be just tight enough to feed chain off stitch tongue. Stitch tends to pull down slightly if excessive thread is pulled on the up stroke. With needle at bottom of stroke, position needle thread eyelet (AD, Fig. 1) so that needle thread cam pull-off (AE) just contacts needle thread.

It is desirable to adjust the needle thread eyelet well-forward (toward the operator) to delay slightly, the tightening of the needle thread.

NEEDLE THREAD CONTROL (Styles 39500 QJ, SJ, TG - 503 STITCH)

While sewing on material, check needle thread control as follows: About 75% of needle thread required for the stitch should be drawn on needle downstroke. To increase thread drawn on downstroke, position needle thread eyelet (AD, Fig. 1A and 1C) farther to the rear.

NEEDLE THREAD CONTROL (Style 39500 QL - 505 STITCH)

While sewing on material, check needle thread control as follows: About 60% of needle thread required for the stitch should be drawn on needle downstroke.

To increase thread drawn on downstroke, position needle thread eyelet (AD, Fig. 1B) farther to the rear.

LOWER LOOPER THREAD CONTROL (504 STITCH)

With material under presser foot, set lower looper thread eyelet (R, Fig. 1) back far enough so thread is a little slack when looper thread pull-off (AF) reaches its most rearward position. Looper thread pull-off (AF) is set about 1/32 inch (.79 mm) distance behind needle thread cam pull-off (AE). Frame looper thread guide (T) should be set with its eyelet approximately 1/8 inch (3.17 mm) to the right of lower looper (V) heel eyelet at the time lower looper is at extreme left end of its travel.

While sewing on material, check drawing off of looper thread as follows: A portion of lower looper thread should be drawn through the tension before lower looper thread comes off upper looper. To increase amount of thread drawn through the tension while lower looper thread is on upper looper, move lower looper thread eyelet (R) down, keeping the same amount of pull-off action.

LOWER LOOPER THREAD CONTROL (503 STITCH)

With material under presser foot, set lower looper thread eyelet (R, Fig. 1A) back and down far enough so thread is a little slack when spreader reaches its extreme left position. Lower looper thread eyelet (R) should be about horizontal.

Frame looper thread guide (T) should be set with its eyelet approximately 1/8 inch (3.17 mm) to the right of heel eyelet of looper (V) at the time lower looper is at extreme left end of its travel.

LOWER LOOPER THREAD CONTROL (505 STITCH)

Set lower looper thread eyelet (R, Fig. 1B) about horizontal and all the way forward in its slot.

Frame looper thread guide (T) should be set with its eyelet approximately 1/8 inch (3.17 mm) to the right of lower looper (V) heel eyelet, when lower looper is at the left end of its stroke.

UPPER LOOPER THREAD CONTROL (504 STITCH)

Before proceeding to adjust upper looper thread eyelet (N, Fig. 1) balance all three tensions to give a normal appearing stitch. Moderate change in these tensions will not markedly affect the purl.

During needle downstroke, forward stroke of looper thread pull-off (AF) will draw upper looper thread through the tension. When normal amount of looper thread is drawn, upper looper thread will have almost all slack taken up as looper thread pull-off reaches its most rearward position.

UPPER LOOPER THREAD CONTROL (503 STITCH - Style 39500 TG)

With material under presser foot, set upper looper thread eyelet (N, Fig. 1C) back and down far enough so thread is a little slack when lower spreader reaches its extreme left position. Looper thread eyelet (N) should be about horizontal.

UPPER LOOPER THREAD CONTROL (505 STITCH)

With material under presser foot, set upper looper thread eyelet (N, Fig. 1B) to rest on top of lower looper thread eyelet (R), and back far enough so upper looper thread is a little slack when upper looper reaches the left end of its stroke.

POSITIONING THE PURL (504 STITCH)

To move the purl more under the edge, both looper thread eyelets (N and R, Fig. 1) should be raised keeping the same amount of pull-off. Usually it is better to have slightly more pull-off on upper thread than on lower thread.

If it becomes necessary to move looper thread pull-off (AF), be sure to take up all end play in needle drive shaft before tightening. If upper looper is located so that it is higher over throat plate than recommended in Fig. 10, the purl will tend to form near top edge. If upper looper is too low, the purl will form nearer bottom edge.

POSITIONING THE SQUARE EDGE (505 STITCH)

Position of lower looper thread at the edge is located by balancing needle and upper looper thread tensions.

To reduce amount of lower looper thread in the stitch, or close the edge more, increase lower looper thread tension.

THREAD TENSIONS

The needle thread tension required is a function of needle thread and material being sewn. In general, lower looper thread tension should be set as high as possible without causing needle thread to be pulled down. Upper looper thread tension should be increased as long as the elasticity of the chain increases, or until the purl is pulled too far over the top.

USE GENUINE NEEDLES AND REPAIR PARTS

Success in the operation of these machines can be secured only with genuine UNION SPECIAL Needles and Repair Parts as furnished by the Union Special Corporation, its subsidiaries and authorized distributors. They are designed according to the most approved scientific principles, and are made with utmost precision. Maximum efficiency and durability are assured.

Genuine needles are packaged with labels marked Union Special®. Genuine repair parts are stamped with the Union Special trademark, U S Emblem. Each trademark is your guarantee of the highest quality in materials and workmanship.

TORQUE REQUIREMENTS

Torque (measured in inch-pounds) is a rotating force (in pounds) applied through a distance by a lever (in inches or feet). This is accomplished by a wrench, screw driver, etc. Many of these devices are available, which when set at the proper amount of torque will tighten the part to the correct amount and no tighter.

All straps and eccentrics should be tightened to 19-21 inch-pounds (22-24 cm/kg) unless otherwise noted. All other nuts, bolts, screws, etc., should be tightened by hand as tightly as possible, unless otherwise noted.

The screws requiring a specific torque, will be indicated on the picture plates.

Union Special 39500TG - TORQUE REQUIREMENTS - 1

text_image Technical diagram of a mechanical assembly with labeled parts and directional arrows indicating motion or assembly.

Fig. 18

TO REMOVE CRANKSHAFT

Crankshaft can be withdrawn easier if these steps are followed:

  1. Drain oil by removing plug screw located on back of machine near bottom edge of base.
  2. Remove top and bottom covers of machine.
  3. Remove feed eccentric nut (A, Fig. 18) and washer (B), and, with the aid of the eccentric extractor, slip off the eccentrics (C).
  4. Remove key (D).
  5. Remove three counterweights (E). Identify these counterweights so that they will be re-assembled in the proper places.
  6. Remove screw (F) which holds crankshaft split bearing. This screw is reached through bottom of bed casting.

TO REMOVE CRANKSHAFT (Continued)

  1. Remove caps of bearings on crankshaft at points G, Hand J. When re-assembling bearing caps make sure they are in their original position. Trade marks are stamped on both halves of the caps and both trade marks should be on the same side of the bearings. Also, screws should be reassembled in the same holes from which they were removed.

  2. Loosen clamp nut (A, Fig. 19) which holds upper knife driving arm (B). Access to clamp nut is through top cover. Draw driving arm to the left until

Union Special 39500TG - TO REMOVE CRANKSHAFT (Continued) - 1

text_image B C A D E

Fig. 19

upper knife driving lever (C) and connecting rod (D) drop, allowing removal of bearing cap (E). This is at bearing point (K, Fig. 18) on crankshaft. Observe same precautions when re-assembling cap as described in 7 above.

  1. Remove screw (L, Fig. 18) which holds inner right crankshaft bearing. This screw is reached through bottom of bed casting.

  2. Loosen two screws (M) in fan collar; remove both halves of cooling fan.

  3. Remove screw (N); take off pulley cap (P).

  4. Loosen two screws (R); remove pulley (S).

  5. Remove three screws (T); take off bearing retaining plate (U); also, spacer collars (V) and (W) may be removed at this time.

  6. Crankshaft may now be removed.

  7. If necessary to replace ball bearing (X), it should be pressed off shaft on an arbor press. In replacing bearing it must be pressed on carefully until it seats against ground thrust washer (Y).

  8. Carefully observing reverse of the foregoing operations should simplify re-assembly of crankshaft. Checking exploded view drawings for location of various parts and constant testing for binds during re-assembly will also prove helpful.

  9. Before re-assembling thoroughly clean and dry top and bottom covers and gaskets. Before re-assembling bottom cover make sure that spring pressed oil wick which lubricates left crankshaft bearing is inserted in hole in casting and that it contacts shaft. The wick stands vertically on its spring against bottom cover. Coat oil drain plug with a sealing compound before re-assembling to prevent oil leakage. No. 1 Crane Lead Seal is recommended.

ORDERING REPAIR PARTS

ILLUSTRATIONS

This catalog has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shown so that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listing of the parts with their part numbers, description and the number of pieces required in the particular view being shown.

Numbers in the first column are reference numbers only, and merely indicate the position of that part in the illustration. Reference number should never be used in ordering parts. Always use the part number listed in the second column.

Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting their descriptions under the description of the main sub-assembly. Example:

2329477 JMCrankshaft and Needle Driving Arm Crank Assembly,for Styles 39500 QJ,QL,RP,SJ,TG ---- 1
-29477 KECrankshaft and Needle Driving Arm Crank Assembly,for Styles 39500 QN,QV,QX,RU,SR,SX,TY ---- 1
2429477 MCNeedle Driving Arm Crank and Connecting RodAssembly ---- 1
2522768 CScrew, for needle driving arm connecting rodpin ---- 1
2622596 HScrew, for needle driving arm crank ---- 1
2722587 MScrew, for needle driving arm connecting rod ---- 2
2851-228 Blk.Vent Plug ---- 1
2939541 AFeed Driving Eccentric Key ---- 1
3030-106 Blk.Wood Plug ---- 1
31CO67 ECork Plug ---- 1
3240-46Washer ---- 1
33258Nut ---- 1

It will be noted in the above example that the crankshaft, needle driving arm crank, or connecting rod are not listed. The reason is that replacement of these parts individually is not recommended, so the complete sub-assembly should be ordered.

Where the parts for all the styles covered in this catalog are not the same, the difference will be shown in the illustrations or mentioned in the descriptions. When a part is used in all machines covered by this catalog no machine style will be mentioned.

At the back of the book will be found a numerical index of all the parts shown in this book. This will facilitate locating the illustration and description when only the part number is known.

IDENTIFYING PARTS

Where the construction permits, each part is stamped with its part number. On some of the smaller parts, and on those where construction does not permit, an identification letter is stamped in to distinguish the part from similar ones.

PART NUMBERS REPRESENT THE SAME PART, REGARDLESS OF CATALOG IN WHICH THEY APPEAR.

TERMS

Prices are net cash and subject to change without notice. All shipments are forwarded f.o.b. shipping point. Parcel post shipments are insured unless otherwise directed. A charge is made to cover postage and insurance.

Union Special 39500TG - TERMS - 1

text_image Technical diagram of a mechanical assembly with numbered parts and exploded views, including labeled components like Union Special and 50A.

MAIN FRAME, PRESSER FOOT RELEASE PARTS,
MISCELLANEOUS COVERS AND PLATES

Ref.No.PartNo.DescriptionAmt.Req.
139557 BPresser Spring Plunger Cap Nut1
239557 EPresser Spring Plunger Locking Nut1
339557 CPresser Spring Plunger Adjusting Screw1
439557 FLock Nut, for adjusting screw1
539557Presser Spring1
643557Presser Spring Spacer, for Style 39500 TY1
739557 APresser Spring Plunger1
839563 FTop Cover Needle Thread Eyelet, for all Styles except 39500 QJ, QL, QV, SJ1
-39563 TTop Cover Needle Thread Eyelet, for Style 39500 QV1
922569 BScrew, for top cover needle thread eyelet2
1039556 APresser Foot Release Bushing1
1139582 ADTop Cover, for all Styles except 39500 TY1
-39582 AJTop Cover, for Style 39500 TY1
1239582 AFOil Filler Cover1
1339582 VSpring1
1439582 AGHinge Bracket1
1551-103 Blk.Hinge Pin1
1639582 WOil Guard1
1722562 AScrew, for hinge bracket1
1839582 AETop Cover Gasket1
1922541Screw, for top cover8
20667 D-8Dowel Pin2
2122565 SSpot Screw, for upper looper drive lever shaft1
2222569 DScrew, for oil collector plate1
2322565Set Screw, for upper looper thread tube assembly and for upper looper drive lever shaft2
2439594 ROil Collector Plate1
2522571 EMagnetic Oil Drain Plug Screw1
2639534 RFeed Bar Oil Shield1
2790Screw, for feed bar oil shield1
2829477 GWUpper Looper Thread Tube Assembly1
2939568 GThread Tube1
3039568 JThread Tube Tension Spring1
3122743Set Screw, for thread tube tension spring1
3251-405 Blk.Plug, for bed on Style 39500 TY1
3339501 KCloth Plate Stud1
3422569Screw, for cloth plate stud1
3522565 FScrew, for feed adjusting pin1
3622569 BScrew, for oil filter screen and strainer2
3739594 GOil Filter Screen1
3839594 HOil Strainer, felt1
3986 XScrew, for feed mechanism cover on all Styles except 39500 TG1
4039578 FCloth Plate Fabric Guard, for all Styles except 39500 TG, TY1
-39578 FACloth Plate Fabric Guard, for Style 39500 TY1
41138Screw, for cloth plate fabric guard on all Styles except 39500 TG2
4222657 D-12Screw, for cloth plate1
43 thru 76See following page

Union Special 39500TG - TERMS - 2

text_image Technical diagram of a mechanical assembly with numbered parts and exploded views, including labeled components like Union Special and 50A.

MAIN FRAME, PRESSER FOOT RELEASE PARTS, MISCELLANEOUS COVERS AND PLATES

Ref. No.Part No.DescriptionAmt. Req.
1 thru 42See preceding page
4339501 DGCloth Plate, for semi or fully submergedinstallation of Styles 39500 QJ,QL,RP,SJ----1
-39501 DCloth Plate, for semi or fully submergedinstallation on Styles 39500 QN,QV,QX,RU,SR,SX----1
43A39501 EECloth Plate, for non submerged installation onStyles 39500 QJ,QL,RP,SJ----1
43B39501 ECloth Plate, for non submerged installation onStyles 39500 QN,QV,QX,RU,SR,SX----1
43C39501 DFCloth Plate, for semi or fully submergedinstallation on Style 39500 TY----1
4439501 NCloth Cover, for Style 39500 TG----1
458372 AWasher, for cloth cover on Style 39500 TG----1
4622528Screw, for cloth cover on Style 39500 TG----1
4722524Screw, for work support on Style 39500 TG----1
4839582 AUWork Support, for Style 39500 TG----1
4941071 GNut, for feed mechanism cover on all Stylesexcept 39500 TG----1
5039582 KFeed Mechanism Cover, for all Styles except39500 QV,TG,TY----1
50A39582 DAFeed Mechanism Cover, for Style 39500 QV,TY----1
5122569 DScrew, for chip guard on all Styles except 39500 TY----2
-22569 DScrew, for front cover on Style 39500 TY----2
5239578 UChip Guard, for all Styles except 39500 QV,QX,SR,SX,TG,TY----1
-39578 TAChip Guard, for Styles 39500 QV,QX,SR,SX----1
52A39578 XChip Guard, for Style 39500 TG----1
52B39578 ADFront Cover, for Style 39500 TY----1
5322569 KScrew, for oil sight gauge----1
5422894 AEScrew, for lower looper bar driving lever shaft----2
5539593 HOil Sight Gauge----1
56660-243Oil Gauge Seal Ring----1
5739582 FBottom Cover Extension----1
5822653 D-4Screw, for bottom cover extension----2
5939582 BVAir Duct, upper----1
608372 AWasher, for upper air duct----2
6122569 CScrew, for upper air duct----2
6239582 BMBase Plate----1
6322541 BScrew, for base plate----2
6439595Isolator----2
6539582 BLAir Duct, outer----1
6622569 DScrew, for lower and outer air duct----4
6739582 BKAir Duct, lower----1
6822586 RScrew, for bottom cover----1
6922541 BScrew, for bottom cover----12
7051295 BIsolator----2
7139532 ACloth Plate Latch Spring, except Style 39500 TG----1
7290Screw, for cloth plate latch spring, except Style 39500 TG--2
7339582 BHBottom Cover Gasket----1
7439582 BGBottom Cover----1
7539593 COil Gauge Float----1
7639593 DOil Gauge Indicator----1

Union Special 39500TG - TERMS - 3

text_image A-NEEDLE DRIVE BEARING B-UPPER LOOPER DRIVE BEARING C-UPPER KNIFE DRIVE BEARING D-Lower LOOPER DRIVE BEARING TORQUE TO 19-21 in. lbs. (22-24 cm. kg.)

CRANKSHAFT MECHANISM AND BUSHINGS

Ref. No.Part No.DescriptionAmt. Req.
122769 BScrew, for pulley cap----1
239521 DPulley Cap----1
339521 GPulley----1
495Screw, for pulley----2
522569 BScrew, for crankshaft ball bearing retaining plate----3
639590 HCrankshaft Ball Bearing Retaining Plate----1
739590 SSpacer Collar----1
839590 RBall Bearing Stop Collar----1
9660-268Crankshaft Ball Bearing----1
1039590 GCrankshaft Ball Bearing Housing----1
1139590 JThrust Washer----1
1239591 LCrank Chamber Cooling Fan----1
1339591 HCrank Chamber Cooling Fan Collar----1
1422894 DSpot Screw, for crank chamber cooling fan collar----2
1539590 XCrankshaft Bearing, inner right----1
16660-443"O" Ring, for crankshaft bearing, inner right----1
17660-204"O" Ring, for crankshaft bearing, inner right----1
1839590 POil Slinger Collar----1
1977 QSet Screw, for oil slinger collar----2
2022565 FScrew, for crankshaft bearing, inner right----1
2139590 DCrankshaft Split Bearing----1
2297 AScrew, for crankshaft split bearing----2
2329477 JMCrankshaft and Needle Driving Arm Crank Assembly,for Styles 39500 QJ,QL,RP,SJ,TG----1
29477 KECrankshaft and Needle Driving Arm Crank Assembly,for Styles 39500 QN,QV,QX,RU,SR,SX,TY----1
2429477 MCNeedle Driving Arm Crank and Connecting RodAssembly----1
2522768 CScrew, for needle driving arm connecting rodpin----1
2622596 HScrew, for needle driving arm crank----1
2722587 MScrew, for needle driving arm connecting rod -2
2851-228 Blk.Vent Plug----1
2939541 AFeed Driving Eccentric Key----1
3030-106 Blk.Wood Plug----1
31CO67 ECork Plug----1
3240-46Washer----1
33258Nut----1
3439591 BCrankshaft Counterweight, right----1
3522747 BScrew, for crankshaft counterweights----6
3639590 NStud, for crankshaft split bearing----1
3739591 ACrankshaft Counterweight, middle----1
3839591 KCrankshaft Counterweight, left----1
3987 UScrew, for oil splasher----1
4039594 NOil Splasher----1
41666-94Oil Wick and Spring----1
4239590Crankshaft Bushing, left----1
4339590 TCrankshaft Bushing, inner left----1
4439544 LLower Looper Bar Bushing----1
4539552 PNeedle Driving Arm Crank Bushing, right----1
4639573 AAUpper Knife Driving Arm Bushing, right----1
4739555 NFoot Lifter Shaft Bushing, right----1
4839555 EFoot Lifter Shaft Bushing, left----1
4939573 KUpper Knife Driving Arm Bushing, left----1
5039552 UNeedle Driving Arm Crank Bushing, left----1

Union Special 39500TG - TERMS - 4

text_image Technical diagram of mechanical assembly with numbered parts and exploded views, including sectional views and component labels.

NEEDLE DRIVE AND FEED MECHANISM

Ref.No.PartNo.DescriptionAmt.Req.
139536 ENut, for feed bar driving stud----1
239535 CFeed Adjusting Pin----1
322565 FSpot Screw, for feed adjusting pin----1
439578 PFabric Guard Mounting Bracket, for all Styles except 39500 TG, TY----1
-39578 AEFabric Guard Mounting Bracket, for Style 39500 TY----1
4A39578 ZFabric Guard Mounting Bracket, for Style 39500 TG----1
58372 AWasher, for fabric guard mounting bracket----2
622569 BScrew, for fabric guard mounting bracket----2
787Screw, for fabric guard on all Styles except 39500 TG----2
839578 MFabric Guard, for Styles 39500 QJ, QL, RU, SJ----1
-39578 RFabric Guard, for Styles 39500 QN, QV, RP----1
-39578 SFabric Guard, for Styles 39500 QX, SR, SX----1
-39578 ACFabric Guard, for Style 39500 TY----1
922585 AScrew, for fabric guard on Style 39500 TG----2
1039578 YFabric Guard, for Style 39500 TG----1
1122541 AScrew, for feed bar guide, left, on all Styles except 39500 TY----2
11A22569 BScrew, for feed bar guide, left, on Style 39500 TY----2
1253634 CWasher, for main feed bar guide, left, on all Styles except 39500 TY----2
12A8372 AWasher, for main feed bar guide, left, on Style 39500 TY----2
1339535 FFeed Bar Guide, left, for all Styles except 39500 QV, TY----1
13A39535 RFeed Bar Guide, left, for Styles 39500 QV, TY----1
1439580 HThroat Plate Support Stop, for Style 39500 QV----1
14A39680Throat Plate Support Stop, for Style 39500 TY----1
1593 AScrew, for throat plate support stop on Styles 39500 QV, TY----1
1639535 JFeed Bar Guide Block----1
1739534 GMain Feed Bar, for all Styles except 39500 TG----1
17A39534 JMain Feed Bar, for Style 39500 TG----1
1839535 DFeed Bar Guide, right----1
1922569 BScrew, for feed bar guide, right----2
2053634 CWasher, for feed bar guide, right----2
2139536 BFeed Bar Driving Stud----1
2239534 HFeed Bar Thrust Washer, for all Styles except 39500 TG----1
22A39534 KFeed Bar Thrust Washer, for Style 39500 TG----1
2322569 GScrew, for feed bar thrust washer----3
2439538Feed Lift Block----1
2539536 DFeed Bar Spacer----1
26Chaining Feed Dog (See Pages 43, 45)----1
27Main Feed Dog (See Pages 43, 45)----1
2822528Screw, for main feed dog----1
2922 KHScrew, for chaining feed dog on Styles 39500 QN, QV, QX, SR, SX----1
-22768 BScrew, for chaining feed dog for all Styles except 39500 QN, QV, QX, SR, SX, TG, TY----1
3039536 CFeed Bar Driving Connection Bushing----1
3139536 AEFeed Bar Driving Connection----1
32 thru 53ASee following page

Union Special 39500TG - TERMS - 5

text_image Technical diagram of mechanical assembly with numbered parts and exploded views, including sectional views and component labels.

NEEDLE DRIVE AND FEED MECHANISM

Ref.No.PartNo.DescriptionAmt.Req.
1 thru 31See preceding page
32Main Feed Driving Eccentric (See chart below)----1
3339540 KFeed Eccentric Spacer ----1
3440-46Washer ----1
35258Nut ----1
36*14077Nut, for needle clamp stud ----1
37†39551 ANeedle Clamp Washer, for Styles 39500 QN, QV, QX, RP, RU, SR, SX, TG, TY ----1
37A# 39563 ZNeedle Thread Pull-up Eyelet and Needle Clamp Washer, for Styles 39500 QJ, QL, SJ ----1
38Needle (Refer to machine description)----1
39‡39552Needle Driving Arm, marked "B" ----1
4050-774 Blk.Stop Pin, for needle----1
4122596 EScrew, for needle driving arm ----1
42J 39551 FNeedle Clamp Stud ----1
4339568 ALooper Thread Pull-off ----1
4439568 YLooper Thread Pull-off Lever ----1
4588 BScrew, for looper thread pull-off lever----2
46660-207Oil Seal Ring, for needle driving shaft ----1
4739552 CNeedle Driving Arm Crank Thrust Washer----1
4839543 YNeedle Drive Shaft Thrust Collar ----1
4922782 AScrew ----1
5087 UScrew, for oil splasher----1
5139594 NOil Splasher ----1
5239552 RNeedle Driving Shaft ----1
5322513Screw, for looper thread pull-off ----1
5487 UScrew, for needle thread cam pull-off on all Styles except 39500 QJ, QL, RP, SJ----1
-77 AScrew, for needle thread cam pull-off on Style 39500 RP ----1
5539563 GNeedle Thread Cam Pull-off, for all Styles except 39500 QJ, QL, SJ, TG----1
55A39563 PNeedle Thread Pull-off, for Style 39500 TG ----1
Det. 32Main Feed Drive EccentricStyles
39540 B-539500 QJ,QL,SJ,TY
39540 B-1239500 QN
39540 B-839500 QV
39540 B-1039500 QX,RP
39540 B-739500 RU,SR,SX
39540 B-639500 TG

* Replaced by No. 14077 A on new machines.
† Replaced by No. 39551 H on new machines, Styles as above.

Replaced by No. 39563 AA on new machines, Styles as above.

‡ Replaced by No. 39552 Z, (marked "K") on new machines.
J Replaced by No. 39551 J on new machines.

NOTE: Parts used on new machines are not interchangeable with parts used on older model machines, use all new part numbers OR use all old part numbers.

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 1

text_image TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 14 in. lbs. (16 cm. kg.) TORQUE TO 25-26 in. lbs. (29-30 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. bgs. (22-24 cm. kg.) TORQUE TO 19-21 in. bgs. (22-24 cm. kg.) TORQUE TO 19-21 in. bgs. (22-24 cm. kg.) TORQUE TO 19-21 in. bgs. (22-24 cm. kg.) TORQUE TO 19-21 in. bgs. (27-30 cm. kg.) TORQUE TO 19-21 in. bgs. (27-30 cm. kg.) TORQUE TO 19-21 in. bgs. (27-30 cm. kg.) TORQUE TO 19-21 in. bgs. (27-30 cm. kg.) TORQUE TO 19-21 in. bgs. (27-30 cm. kg.)

UPPER AND LOWER LOOPER DRIVING PARTS

Ref. No.Part No.DescriptionAmt. Req.
139560 AUpper Spreader, for Styles 39500 QJ, SJ1
239508 AUpper Looper, marked "CC", for all Styles except 39500 QJ, SJ, TY1
-39508 EUpper Looper, marked "CK", for Style 39500 TY1
339543Upper Looper Holder1
422564 GScrew, for upper looper1
539543 AUpper Looper Holder Collar1
677Screw, for upper looper holder collar1
722565 HSpot Screw, for bushing and cam guide1
7A1025 LLock Screw, for bushing and cam guide screw1
839543 TCam Follower1
* 939543 SBushing and Cam Guide1
*1039543 KUpper Looper Drive Shaft1
1122503 FScrew, for cam follower locking clamp1
1239543 ECam Follower Locking Clamp1
1397Screw, for ball joint guide fork2
1439544 JBall Joint Guide Fork, for upper looper drive lever1
15482 CUpper Looper Shaft Collar1
1622894 CSet Screw, for upper looper rock shaft collar2
1722565Set Screw, for upper looper drive lever shaft1
1839543 XUpper Looper Drive Lever Shaft1
1922565 SSpot Screw, for upper looper drive lever shaft1
2039543 WUpper Looper Drive Lever1
2139543 MClamp Collar, for upper looper drive shaft1
2222562 AScrew, for clamp collar1
2339543 PUpper Looper Drive Shaft Thrust Washer2
2439543 UUpper Looper Drive Lever Connecting Rod1
2522729 DScrew, for upper looper drive lever connecting rod4
2687 UScrew, for oil splasher1
2739594 NOil Splasher1
28666-255Felt, for connecting rod1
2977Screw, for lower looper bar connecting link pin1
3039544 BLower Looper Bar Connecting Link1
3139544 DLower Looper Bar Connecting Link Pin2
3277Screw, for lower looper bar connecting link pin1
3322894 AESet Screw, for lower looper driving shaft2
34482 CLower Looper Driving Shaft Collar1
3522894 CSet Screw, for lower looper driving shaft collar2
36660-206"O" Ring, for lower looper driving shaft1
3739544 VLower Looper Driving Shaft1
3839560 BLower Spreader, for Style 39500 TG1
3939508 BLower Looper, for all Styles except 39500 TG, TY1
39A39508 DLower Looper, for Style 39500 TY1
4039151Nut, for lower looper bar1
4139544Lower Looper Bar1
4239594 NOil Splasher1
4387 UScrew, for oil splasher1
4429126 DFLower Looper Bar Driving Lever and Connecting Rod Assembly1
4522729 EScrew, for connecting rod2
4639544 NLower Looper Drive Lever Connecting Rod1
4739544 SBall Joint Guide Fork1
4897Screw, for ball joint guide fork2
4922729 DScrew, for connecting rod2
50666-255Felt, for connecting rod1
5139544 ULower Looper Bar Driving Lever1

* The use of assembly No. 29126 EC is recommended instead of the individual parts.

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 2

text_image TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) 19 A 23 A 12 A 26 A 26 B

UPPER AND LOWER KNIFE MECHANISM

Ref. No.Part No.DescriptionAmt. Req.
139573 JUpper Knife Driving Connecting Rod, for all Styles except 39500 TY1
222587 JScrew, for upper knife driving connecting rod2
339573 EUpper Knife Driving Lever, for all Styles except 39500 TY1
455235 ENut, for upper knife driving lever1
56042 AWasher, for upper knife driving lever1
655235 DLocking Stud, for upper knife driving lever1
739573 AUpper Knife Driving Arm Washer, for all Styles except 39500 TY1
839573 HUpper Knife Driving Arm, for all Styles except 39500 TY1
939571 CUpper Knife Clamp Stud, for all Styles except 39500 TG, TY1
-39571 DUpper Knife Clamp Stud, for Style 39500 TG1
1022738Screw, for upper knife clamp stud on all Styles except 39500 TY1
1139572 AUpper Knife Holder Block, for all Styles except 39500 TG, TY1
-39572Upper Knife Holder Block, for Style 39500 TG1
1239570Upper Knife, for Styles 39500 QN, SR1
12A39570 JUpper Knife, for all Styles except 39500 QN, SR1
1339571 FUpper Knife Clamp, for all Styles except 39500 TY1
1439571 BUpper Knife Chain Guard, for all Styles except 39500 TY1
1514077Nut, for upper knife clamp stud on all Styles except 39500 TY1
1639525Needle Guard, front, for all Styles except 39500 QJ, QL, RP, SJ, TG1
-39525 LNeedle Guard, front, for Styles 39500 QJ, QL, RP, SJ, TG1
1739525 ANeedle Guard, rear, for all Styles except 39500 TG, TY1
-39525 JNeedle Guard, rear, for Style 39500 TG1
-39525 NNeedle Guard, rear, for Style 39500 TY1
1822585 AScrew, for needle guards2
1939580 AThroat Plate and Lower Knife Support Bracket, for all Styles except 39500 QJ, QL, RP, SJ, TG1
-39580 AEThroat Plate and Lower Knife Support Bracket, for Styles 39500 QJ, QL, RP, SJ1
19A39580 GThroat Plate and Lower Knife Support Bracket, for Style 39500 TG1
2039580 EShim, for throat plate and lower knife support bracket on Style 39500 TY1
2122653 B-12Screw, for throat plate and lower knife support bracket2
2214077Nut, for lower knife holder locking screw1
2322892 BLocking Screw, for lower knife holder on all Styles except 39500 TG1
23A22560 BLocking Screw, for lower knife holder on Style 39500 TG1
2439550 CLower Knife Holder Locking Stud, for all Styles except 39500 QV, QX, SX, TY1
-39550 RLower Knife Holder Locking Stud, for Styles 39500 QV, QX, SX1
2522729 BScrew, for lower knife holder locking stud for all Styles except 39500 TY1
2639549Lower Knife, for Styles 39500 QN, SR1
26A39549 JLower Knife, for all Styles except 39500 QN, SR, TY1
26B39549 RLower Knife, for Style 39500 TG1
2722588 JScrew, for lower knife clamp, for all Styles except 39500 TY1
2839550 ZLower Knife Clamp, for all Styles except 39500 TY1
2939550 MLower Knife Clamp Spring, for all Styles except 39500 TY1
3039550 SLower Knife Holder, for all Styles except 39500 QJ, QL, RP, SJ, TG, TY1
-39550 ULower Knife Holder, for Styles 39500 QJ, QL, RP, SJ1
-39550 YLower Knife Holder, for Style 39500 TG1
3139550 ELower Knife Holder Spring, for all Styles except 39500 QV, QX, SX, TY1
-39550 PLower Knife Holder Spring, for Styles 39500 QV, QX, SX1
32Throat Plate (See Pages 43, 45)1
3322524Screw, for throat plate1

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 3

text_image Technical diagram of mechanical assembly with numbered parts and exploded views, including disassembled components and assembly details.

FOOT LIFTER, CHAIN CUTTING KNIFE, EDGE GUIDE, THREAD TENSION PARTS AND MISCELLANEOUS EYELETS

Ref. No.Part No.DescriptionAmt. Req.
139855Foot Lifter Lever1
239555 BFoot Lifter Lever Spring1
339555 DFoot Lifter Intermediate Lever1
4660-142Cotter Pin, for foot lifter lever connecting link2
539555 FFoot Lifter Lever Connecting Link1
622566 BScrew, for foot lifter lever1
739555 CFoot Lifter Lever Arm1
822597 ESet Screw, for foot lifter lever arm2
912538Lock Nut, for foot lifter lever arm2
10627Screw, for foot lifter lever arm1
1112865Foot Lifter Lever Shaft Thrust Collar1
1288Screw, for foot lifter lever shaft collar2
1339555 AFoot Lifter Lever Shaft, for all Styles except 39500 TY1
13A39655Foot Lifter Lever Shaft, for Style 39500 TY1
1422791 HScrew Pin, for presser arm1
15258 ANut, for presser arm screw pin1
1639656 BPresser Arm, for Style 39500 TY1
16A39556 EPresser Arm, for Style 39500 QV1
16B39556 FPresser Arm, for Style 39500 QN1
16C39556 DPresser Arm, for Styles 39500 QJ, QL, QX, RP, SJ, SR, SX, TG1
-39556 AUPresser Arm, for Style 39500 RU1
17605Screw, for presser foot hold down plate on Style 39500 TY2
1839656 DPresser Foot Hold Down Plate, for Style 39500 TY1
19Presser Foot (See Pages 43, 45)1
2039556 MChain Cutting Knife, for all Styles except 39500 QN, QV, TY1
2122798Screw, for chain cutter blade1
2239556 LChain Cutter Blade1
23605Screw, for chain cutting knife on all Styles except 39500 QN, QV, TY2
2473 XScrew, for frame thread guide2
2539568 WFrame Thread Guide, for lower looper thread on all Styles except 39500 QV, TG, TY1
25A39668 WFrame Thread Guide, for lower looper thread on Styles 39500 QV, TY1
26376 AScrew, for upper looper thread eyelet on all Styles except 39500 QJ, SJ1
2739568 EAuxiliary Looper Thread Eyelet, for all Styles except 39500 QJ, QV, SJ1
-39568 UAuxiliary Looper Thread Eyelet, for Style 39500 QV1
28376 AScrew, for lower looper thread eyelet on all Styles except 39500 TG1
2939568 BLower Looper Thread Eyelet, for all Styles except 39500 QJ, QV, SJ, TG1
-39568 LLower Looper Thread Eyelet, for Styles 39500 QJ, SJ1
-39568 SLower Looper Thread Eyelet, for Style 39500 QV1
3039568 LUpper Looper Thread Eyelet, for all Styles except 39500 QJ, QV, SJ1
-39568 TUpper Looper Thread Eyelet, for Style 39500 QV1
3139568 DLooper Thread Eyelet Mounting Bracket1
3222569 BScrew, for looper thread mounting bracket1
3343139 ANut, for looper thread eyelet screw on all Styles except 39500 QJ, SJ, TG2
-43139 ANut, for looper thread eyelet screw on Styles 39500 QJ, SJ, TG1
34 thru 58See following page

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 4

text_image Technical diagram of mechanical assembly with numbered parts and exploded views, including disassembled components and assembly details.

FOOT LIFTER, CHAIN CUTTING KNIFE, EDGE GUIDE, THREAD TENSION PARTS AND MISCELLANEOUS EYELETS

Ref.No.PartNo.DescriptionAmt.Req.
1 thru 33See preceding page
3439563 HNeedle Thread Eyelet, for all Styles except 39500 QJ, QL,QV, SJ, TG1
-39563 UNeedle Thread Eyelet, for Style 39500 QV1
34A39563 NNeedle Thread Eyelet, for Style 39500 TG1
34B39563 DNeedle Thread Eyelet, for Styles 39500 QJ, QL, SJ1
3522569 DScrew, for needle thread eyelet1
3622848Screw, for edge guide and folder on Style 39500 TY2
3739503 NEdge Guide, for Style 39500 TY1
3823199 DFolder, for Style 39500 TY1
3939503 AEdge Guide Adjustable, for all Styles except 39500 QN, QV,RU, TY1
40604Screw, for adjustable edge guide2
4139503 DEdge Guide Swinging Arm, for all Styles except 39500 QN, QV,RU, TY1
4212957 ESpring Washer, for edge guide swinging arm1
4322758 EScrew, for edge guide swinging arm1
4422569 CScrew, for edge guide mounting bracket2
4539503 CEdge Guide Mounting Bracket, for all Styles except 39500 QN,QV, RU, TY1
-39503 MEdge Guide Mounting Bracket, for Style 39500 TY1
4639592 AANeedle Tension Nut, green1
-39592 ABUpper Looper Tension Nut, blue, for all Styles except39500 QJ, SJ1
-39592 ACLower Looper Tension Nut, red, for all Styles except39500 TG1
4739592 AKTension Spring Ferrule, for all Styles except 39500 QJ, SJ, TG3
-39592 AKTension Spring Ferrule, for Styles 39500 QJ, SJ, TG2
4839592 AR-4Upper and Lower Thread Tension Spring, for Styles 39500 QX,RP, RU, SR, SX2
-39592 AR-5Upper and Lower Thread Tension Spring, for Style 39500 QN2
-39592 AR-8Upper and Lower Thread Tension Spring, for Style 39500 TY2
-39592 AR-2Needle Thread Tension Spring, for Styles 39500 QJ, SJ1
-39592 AR-4Needle Thread Tension Spring, for Styles 39500 QL, TG1
-39592 AR-5Needle Thread Tension Spring, for Styles 39500 QV, TY1
-39592 AR-8Needle Thread Tension Spring, for Styles 39500 QN, QX, RP, RU,SR, SX1
-39592 AR-1Upper Looper Thread Tension Spring, for Style 39500 QV1
-39592 AR-2Upper Looper Thread Tension Spring, for Style 39500 TG1
-39592 AR-4Upper Looper Thread Tension Spring, for Style 39500 QL1
-39592 AR-4Lower Looper Thread Tension Spring, for Styles 39500 QJ, QV,SJ1
-39592 AR-8Lower Looper Thread Tension Spring, for Style 39500 QL1
4939592 ADThread Tension Disc, for all Styles except 39500 QJ, SJ, TG6
-39592 ADThread Tension Disc, for Styles 39500 QJ, SJ, TG4
5039592 AFTension Disc Felt, for all Styles except 39500 QJ, SJ, TG3
-39592 AFTension Disc Felt, for Styles 39500 QJ, SJ, TG2
5139592 ALTension Post, for all Styles except 39500 QJ, SJ, TG3
-39592 ALTension Post, for Styles 39500 QJ, SJ, TG2
528372 AWasher, for tension post on all Styles except 39500 QJ, SJ, TG3
-8372 AWasher, for tension post on Styles 39500 QJ, SJ, TG2
5339592 AHLocating Nut, for tension post on all Styles except 39500 QJ, SJ,TG3
-39592 AHLocating Nut, for tension post on Styles 39500 QJ, SJ, TG2
5422806 AScrew, for tension post mounting bracket1
5539592 AG-3Tension Post Mounting Bracket1
5639592 AMTension Post Bar1
5722847 BScrew, for tension post mounting bracket1

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 5

text_image Technical diagram of mechanical assembly with numbered parts, likely a valve or clamp mechanism

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 6

text_image Technical diagram of a mechanical assembly with numbered parts for identification

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 7

text_image Technical diagram of a mechanical assembly with numbered parts, likely for assembly or repair instructions.

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 8

text_image Technical diagram of mechanical components with numbered parts, showing exploded and assembled views

FEED DOGS, THROAT PLATES AND PRESSER FEET

Ref.No.PartNo.DescriptionAmt.Req.
139505 MGMain Feed Dog, 22 t.p.i., for Style 39500 TG1
239505 JMain Feed Dog, 16 t.p.i., for Styles 39500 QJ, QL, RP1
-39505 AJMain Feed Dog, 22 t.p.i., for Style 39500 SJ1
339505 KChaining Feed Dog, marked "K", 16 t.p.i., for Styles 39500 QJ, QL, RP, RU1
-39505 AKChaining Feed Dog, marked "CF", 22 t.p.i., for Style 39500 SJ1
439524 JThroat Plate, for Styles 39500 QJ, QL, RP1
-39524 AJThroat Plate, for Style 39500 SJ1
-39524 MGThroat Plate, for Style 39500 TG1
539520 LPresser Foot, for Styles 39500 QJ, QL, RP, SJ, TG1
622768 BScrew, for hinge spring1
722819Screw, for stitch tongue1
839530Hinge Spring1
939597 LStitch Tongue, marked "DW"1
1039505 NMain Feed Dog, 16 t.p.i., for Style 39500 QN1
1139505 UChaining Feed Dog, marked "H", 16 t.p.i., for Style 39500 QN1
1239524 NThroat Plate, marked "AH-3/16", for Style 39500 QN1
1339520 NPresser Foot, for Style 39500 QN1
1422768 BScrew, for stitch tongue and hinge spring1
1539530Hinge Spring1
1639597 NStitch Tongue, marked "DZ"1
1739505 VMain Feed Dog, 16 t.p.i., for Style 39500 QV1
1839505 LChaining Feed Dog, marked "V", 16 t.p.i., for Style 39500 QV1
1939524 VThroat Plate, marked "AP", for Style 39500 QV1
2039520 VPresser Foot, for Style 39500 QV1
2139530 HChain Shield1
2222738Screw, for chain shield1
2322768 BScrew, for stitch tongue and hinge spring1
2439530Hinge Spring1
2539597 VStitch Tongue, marked "ED"1
2639505 FXMain Feed Dog, 16 t.p.i., for Style 39500 QX1
-39505 AEMain Feed Dog, 22 t.p.i., for Style 39500 SX1
2739505 MChaining Feed Dog, marked "Y", 16 t.p.i., for Style 39500 QX1
-39505 AFChaining Feed Dog, marked "CJ", 22 t.p.i., for Styles 39500 SR, SX1
2839524 FXThroat Plate, marked "CR", for Style 39500 QX1
-39528 XThroat Plate, marked "BM", for Style 39500 SX1
2939520 FXPresser Foot, for Style 39500 QX1
-39520 XPresser Foot, for Style 39500 SX1
3087 UScrew, for hinge spring1
3139530Hinge Spring1
3228Screw, for edge guide1
3339530 ABEdge Guide, marked "S", for Style 39500 QX1
-39530 JEdge Guide, marked "A", for Style 39500 SX1
3439530 ACPresser Foot Bottom, marked "CA", for Style 39500 QX1
-39530 KPresser Foot Bottom, marked "M", for Style 39500 SX1

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 9

FEED DOGS, THROAT PLATES AND PRESSER FEET

Ref. No.Part No.DescriptionAmt. Req.
139505 AUMain Feed Dog, 16 t.p.i., for Style 39500 RU1
239505 KChaining Feed Dog, marked "K", 16 t.p.i., for Styles 39500 QJ, QL, RP, RU1
339524 AUThroat Plate, marked "BG", for Style 39500 RU1
439520 AUPresser Foot, for Style 39500 RU1
539530 GHinge Spring1
622768 BScrew, for hinge spring1
739505 AMMain Feed Dog, marked "CT", 22 t.p.i., for Style 39500 SR1
839505 AFChaining Feed Dog, marked "CJ", 22 t.p.i., for Styles 39500 SR, SX1
939524 AKThroat Plate, marked "BX", for Style 39500 SR1
1039520 AJPresser Foot, marked "AV", for Style 39500 SR1
1139530 VPresser Foot Bottom, marked "AV"1
1239530 WEdge Guide, marked "H"1
1339530Hinge Spring1
1487 UScrew, for hinge spring1
1528Screw, for edge guide1
1639505 BKFeed Dog, 8 t.p.i., for Style 39500 TY1
1739524 AZThroat Plate, for Style 39500 TY1
1839520 AYPresser Foot, for Style 39500 TY1
1939530 YPresser Foot Shank, marked "K"1
2022781Clamp Screw1
21605Screw, for cord guide1
2239530 AACord Guide1
2339530 ZPresser Foot Bottom1
2422799 FHinge Screw1

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 10

text_image 4-A 5 6

Union Special 39500TG - Replaced by No. 39563 AA on new machines, Styles as above. - 11

text_image Technical diagram of a mechanical device with numbered parts and labeled parts, including a scale and assembly instructions.

THREAD STAND AND MISCELLANEOUS TOOLS

Ref.No.PartNo.DescriptionAmt.Req.
121113 FThread Stand Eyelet, for Styles 39500 QJ, SJ, TG2
-21113 FThread Stand Eyelet, for Styles 39500 QL, QN, QV, QX, RP, RU, SR, SX, TY3
221104 VPad, for thread cone, for Styles 39500 QJ, SJ, TG2
-21104 VPad, for thread cone, for Styles 39500 QL, QN, QV, QX, RP, RU, SR, SX, TY3
369 SSpool Pin, for Styles 39500 QJ, SJ, TG2
-69 SSpool Pin, for Styles 39500 QL, QN, QV, QX, RP, RU, SR, SX, TY3
421130 W-2Cone Support, for Styles 39500 QJ, SJ, TG1
4A21130 W-3Cone Support, for Styles 39500 QL, QN, QV, QX, RP, RU, SR, SX, TY1
522650 CB-4Screw, for thread stand eyelet2 or 3
622650 CE-6Screw, for cone support1
721104 AAThread Stand Rod1
8652 J-24Washer, for thread stand rod1
9652 J-16Washer, for thread stand rod1
10WA9 ALock Washer, for thread stand rod1
11651 A-16Nut, for thread stand rod1
1221202Screwdriver, 3/16 inch (4.76 mm) diameter, 10 3/4 inches (273.05 mm) long overall (not furnished)1
13660-240Thread Tweezers1
1421227 BFFeed Eccentric Extractor Hook1
15660-264"S" Hook, for treadle chain2
16421 D-34Treadle Chain, 34 inches (863.00 mm) long1
1721388 AUSocket Wrench, for 3/8 inch (9.52 mm) nut1
18116Wrench, for 9/32 inch (7.14 mm) nut1

Accessories Available As Extras (Not Illustrated)

660-458Dust Cover (furnished with machine)
21233 HALight Fixture Assembly, including seal beam lamp, machine mounting for machines driven by "Electro Drive" which supplies the current.
21261 M-350No. 1 "V" Belt, 35 inches (889.00 mm) circumference, for fully submerged individual power table installation.
21261 M-370No. 1 "V" Belt, 37 inches (939.80 mm) circumference, for semisubmerged individual power table installation.
21261 M-390No. 1 "V" Belt, 39 inches (990.60 mm) circumference, for non submerged individual power table installation.
21377 BPTray, 1 3/4 inches (44.45 mm) high, for semi submerged installation.
21695 UFinger Protector
28604 RCan of Oil, 16 fluid ounces of Spec. 174 oil (furnished with machine).
39598Knife Grinder, complete.
51278 FChip Disposal Chute.
Belt Slot To Right Edge of BoardCloth Plate To Front Edge of Board
21371 UHIndividual Power Table
21371 PJ-48Table Top, 48 x 20 x 1 1/2 inches (1219.20 x 508.00 x 38.10 mm) for non-submerged power table installation, no chip chute;14 inch (355.60 mm)3/8 inch (9.52 mm)
21371 RD-48Table Top, same except non-submerged, with chip chute;7 1/2 inch (190.50 mm)3 inch (76.20 mm)
21371 RF-48Table Top, same except non-submerged, no chip chute;7 1/2 inch (190.50 mm)3/8 inch (9.52 mm)
21371 RJ-48Table Top, same except semi-submerged, with chip chute;10 1/2 inch (266.70 mm)2 1/4 inch (57.15 mm)
21371 RL-48Table Top, same except semi-submerged, with chip chute;7 1/2 inch (190.50 mm)2 1/4 inch (57.15 mm)
21371 WL-48Table Top, same except fully-submerged, with chip chute;7 1/2 inch (190.50 mm)2 1/4 inch (57.15 mm)
21371 RC-47 3/4Table Top, 47 3/4 x 16 x 1 3/4 inches (1212.85 x 406.40 x 44.45 mm) for non-submerged line shaft installation, no chip chute;7 1/2 inch (190.50 mm)3/8 inch (9.52 mm)
21371 RE-47 3/4Table Top, same except non-submerged, with chip chute;7 1/2 inch (190.50 mm)3 inch (76.20 mm)
21371 RH-47 3/4Table Top, same except semi-submerged, with chip chute;7 1/2 inch (190.50 mm)2 1/4 inch (57.15 mm)

NUMERICAL INDEX OF PARTS

Part No.Page No.Part No.Page No.Part No.Page No.
WA9 A4721371 RE-47 3/44729477 JM29
22 KH3121371 RF-484729477 KE29
2843, 4521371 RH-47 3/44729477 MC29
30-106 Blk2921371 RJ-48473915135
40-4629, 3321371 RL-484739501 D27
50-774 Blk3321371 UH4739501 E27
51-103 Blk2521371 WL-484739501 K25
51-228 Blk2921377 BP4739501 N27
51-405 Blk2521388 AU4739501 DF27
CO67 E2921695 U4739501 DG27
69 S4722503 F3539501 EE27
73 X39225133339503 A41
77352252427, 3739503 C41
77 A332252827, 3139503 D41
77 Q29225412539503 M41
86 X2522541 A3139503 N41
873122541 B2739505 J43
87 U29, 33, 35, 43, 4522560 B3739505 K43, 45
22562 A25, 3539505 L43
883922564 G3539505 M43
88 B332256525, 3539505 N43
9025, 2722565 F25, 29, 3139505 U43
93 A3122565 H3539505 V43
952922565 S25, 3539505 AE43
973522566 B3939505 AF43, 45
97 A29225692539505 AJ43
1164722569 B25, 29, 31, 3939505 AK43
1382539505 AM45
25829, 3322569 C27, 4139505 AU45
258 A3922569 D25, 27, 4139505 BK45
376 A3922569 G3139505 FX43
421 D-344722569 K2739505 MG43
482 C3522571 E2539508 A35
6044122585 A31, 3739508 B35
60539, 4522586 R2739508 D35
6273922587 J3739508 E35
651 A-164722587 M2939520 L43
652 J-164722588 J3739520 N43
652 J-244722596 E3339520 V43
660-1423922596 H2939520 X43
660-2042922597 E3939520 AJ45
660-2063522650 CB-44739520 AU45
660-2073322650 CE-64739520 AY45
660-2404722653 B-123739520 FX43
660-2432722653 D-42739521 D29
660-2644722657 D-122539521 G29
660-2682922729 B3739524 J43
660-4432922729 D35
660-4584722729 E3539524 N43
666-94292273837, 4339524 V43
666-25535227432539524 AJ43
667 D-82522747 B2939524 AK45
1025 L3522758 E4139524 AU45
6042 A3722768 B31, 43, 4539524 AZ45
8372 A27, 31, 4122768 C2939524 FX43
125383922769 B2939524 MG43
128653922781453952537
12957 E4122782 A3339525 A37
1407733, 3722791 H3939525 J37
21104 V47227983939525 L37
21104 AA4722799 F4539525 N37
21113 F4722806 A4139528 X43
21130 W-24722819433953043, 45
21130 W-34722847 B4139530 G45
2120247228484139530 H43
21227 BF4722892 B3739530 J43
21233 HA4722894 C3539530 K43
21261 M-3504722894 D2939530 V45
21261 M-3704722894 AE27, 3539530 W45
21261 M-3904723199 D4139530 Y45
21371 PJ-484728604 R4739530 Z45
21371 RC-47 3/44729126 DF3539530 AA45
21371 RD-484729477 GW2539530 AB43

NUMERICAL INDEX OF PARTS

Part No.Page No.Part No.Page No.Part No.Page No.
39530 AC4339556 A2539582 AD25
39532 A2739556 D3939582 AE25
39534 G3139556 E3939582 AF25
39534 H3139556 F3939582 AG25
39534 J3139556 L3939582 AJ25
39534 K3139556 M3939582 AU27
39534 R2539556 AU3939582 BG27
39535 C31395572539582 BH27
39535 D3139557 A2539582 BK27
39535 F3139557 B2539582 BL27
39535 J3139557 C2539582 BM27
39535 R3139557 E2539582 BV27
39536 B3139557 F2539582 DA27
39536 C3139560 A353959029
39536 D3139560 B3539590 D29
39536 E3139563 D4139590 G29
39536 AE3139563 F2539590 H29
395383139563 G3339590 J29
39540 B-53339563 H4139590 N29
39540 B-63339563 N4139590 P29
39540 B-73339563 P3339590 R29
39540 B-83339563 T2539590 S29
39540 B-103339563 U4139590 T29
39540 B-123339563 Z3339590 X29
39540 K3339568 A3339591 A29
39541 A2939568 B3939591 B29
395433539568 D3939591 H29
39543 A3539568 E3939591 K29
39543 E3539568 G2539591 L29
39543 K3539568 J2539592 AA41
39543 M3539568 L3939592 AB41
39543 P3539568 S3939592 AC41
39543 S3539568 T3939592 AD41
39543 T3539568 U3939592 AF41
39543 U3539568 W3939592 AG-341
39543 W3539568 Y3339592 AH41
39543 X35395703739592 AK41
39543 Y3339570 J3739592 AL41
395443539571 B3739592 AM41
39544 B3539571 C3739592 AR-141
39544 D3539571 D3739592 AR-241
39544 J3539571 F3739592 AR-441
39544 L29395723739592 AR-541
39544 N3539572 A3739592 AR-841
39544 S3539573 A3739593 C27
39544 U3539573 E3739593 D27
39544 V3539573 H3739593 H27
395493739573 J3739594 G25
39549 J3739573 K2939594 H25
39549 R3739573 AA2939594 N29, 33, 35
39550 C3739578 F2539594 R25
39550 E3739578 M313959527
39550 M3739578 P3139597 L43
39550 P3739578 R3139597 N43
39550 R3739578 S3139597 V43
39550 S3739578 U273959847
39550 U3739578 X273965539
39550 Y3739578 Y3139656 B39
39550 Z3739578 Z3139656 D39
39551 A3339578 AC3139668 W39
39551 F3339578 AD273968031
395523339578 AE313985539
39552 C3339578 FA2541071 G27
39552 P2939578 TA2743139 A39
39552 R3339580 A374355725
39552 U2939580 E3751278 F47
39555 A3939580 G3751295 B27
39555 B3939580 H3153634 C31
39555 C3939580 AE3755235 D37
39555 D3939582 F2755235 E37
39555 E2939582 K27
39555 F3939582 V25
39555 N2939582 W25

Union Special Wants to Help You Cut Sewing Machine Maintenance Costs

Union Special is offering two practical systems to help pinpoint and reduce your sewing machine maintenance costs: a record keeping system to help spot machines requiring abnormally high maintenance, and a parts inventory system to speed routine repairs.

Machine Maintenance Records

Repair-prone machines or inexperienced competent operators can eat up your maintenance dollars in short order. To help spot these problems, Union Special suggests two variations of a simple maintenance record keeping system using cards provided by Union Special.

The first system utilizes a "Machine Maintenance Record" card (Form 237) for each sewing machine in a plant. When a repair is required, the card is pulled from the file and the repair date, parts used, and their cost are entered in the spaces provided and the card is refiled.

Union Special 39500TG - Machine Maintenance Records - 1

text_image MACHINE MAINTENANCE RECORD MAKER NAME STYLE TYPE NEEDLE SERIAL NO. DATE PURCH. DATE SYMBOL PART USED COST DATE SYMBOL PART USED COST FORM 237- Machine Maintenance Record card

The second system is normally used when more detailed information on repair costs is desired. Two record cards are used: a "Repair Request Card" (Form 234), and a "Machine Repair Record" (Form 233). When a machine requires service, the forelady or foreman fills out the top of a "Repair Request Card" and gives it to a mechanic. He fills in the time the repair work is started, the parts used and their cost,

and the completion time. This data is then transferred to the permanent "Machine Repair Record" kept in the office.

Whichever system is used, management now has an invaluable tool to reduce needless maintenance costs.

Repair Part Inventories

While record keeping tells management which machines require abnormally high maintenance, it does little to help reduce the downtime caused by routine repairs. To alleviate this situation, Union Special recommends that manufacturers establish a formal parts inventory system for each type of sewing machine they operate.

Excessive machine downtime and wasted hours by mechanics can be eliminated with an orderly in-plant inventory of the most commonly needed parts. There is no longer a need to cannibalize other machines for spare parts. Long waits for deliveries are avoided and machine downtime is kept to a minimum. The cost of a parts inventory is small when the overall savings are considered.

Union Special 39500TG - Repair Part Inventories - 1

text_image MACHINE REPAIR RECORD CARD MAKER NAME DATE: MACH'S NO. GARLIC GATE GARLIC GATE TOTAL GATE GARLIC GATE REPAIR REQUEST CARD DATE: INNOVATION ITEMS. GARLIC NAME. GARLIC GATE. GARLIC GATE. GARLIC GATE. PARTS USED ITEM: PART NUMBER GATE FORM 233- Machine Repair Record card FORM 234- Repair Request Card TIME STARTED. TIME COMPLETED. MECHANICS NO. ....../ 1985....../ 07/01/2016

For free sample copies of the machine record cards and spare part inventory lists for a variety of the most popular machines, contact your local Union Special Representative or write direct to Union Special.

U Union Special

Style 39500 0.0

Part NumberDescriptionMinimum Quantity Per 5 MachinesPart NumberDescriptionMinimum Quantity Per 5 Machines
39520 LPresser foot114077Nut for upper knife and needle clamp stud2
39530Presser foot hinge spring2
39597 LStitch tongue marked “DW”139549 JLower knife4
39505 JMain feed dog, 16 TPI122588 JScrew for lower knife clamp1
22528Screw for main feed dog239508 BLower looper1
39505 KChaining feed dog, 16 TPI, marked “K”139560 AUpper spreader1
22564 GScrew for upper spreader2
22768 BScrew for chaining feed dog239551 FNeedle clamp stud1
39524 JThroat plate122596 EScrew for needle driving arm2
22524Throat plate screw221225 1/8Looper gauge1
154 GASNeedles (specify size)10029484Screw assortment1
39570 JUpper knife4

Union Special 39500TG - Style 39500 0.0 - 1

bar | Year | Revenue ($m) | | :--- | :--- | | 2010 | 1.5 | | 2011 | 1.6 | | 2012 | 1.7 | | 2013 | 1.8 | | 2014 | 1.9 | | 2015 | 2.0 | | 2016 | 2.1 | | 2017 | 2.2 | | 2018 | 2.3 | | 2019 | 2.4 | | 2020 | 2.5 | | 2021 | 2.6 | | 2022 | 2.7 | | 2023 | 2.8 |

Union Special 39500TG - Style 39500 0.0 - 2

natural_image World map with latitude and longitude grid lines, showing continents without any text or labels

WORLDWIDE SALES AND SERVICE

Union Special Corporation maintains sales and service facilities throughout the world. These offices will aid you in the selection of the right sewing equipment for your particular operation. Union Special Corporation representatives and service technicians are factory trained and are able to serve your needs promptly and efficiently. Whatever your location, there is a qualified representative to serve you.

Corporate One Union Special Plaza

Office: Huntley, IL 60142

Phone: 847·669·5101

Fax: 847·669·4454

European Distribution Center:Union Special GmbHRaiffeisenstrasse 3D-71696 Möglingen, GermanyTel: 49•07141•247•0Fax: 49•07141•247•100

Brussels, Belgium

Charlotte, N.C.

Hong Kong, China

Huntley, IL

Leicester, England

Lille, France

Miami, FL

Milan, Italy

Möglingen, Germany

Montreal, Quebec

Osaka, Japan

Santa Fe Springs, CA

Suwanee, GA

Wayne, NJ

Other Representatives throughout

all parts of the world.

Union Special 39500TG - WORLDWIDE SALES AND SERVICE - 1

Finest Quality

Union Special®

INDUSTRIAL SEWING EQUIPMENT

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Marke : Union Special

Modell : 39500TG

Kategorie : Nähmaschine