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BEDIENUNGSANLEITUNG 39500QS Union Special

FIRST EDITION

Union Special 39500QS - FIRST EDITION - 1

Union Special® INDUSTRIAL SEWING EQUIPMENT

CATALOG NO. 103QS

STYLES

39500QS

39500QT

39500RD

39500RL

39500RT

39500TJ

39500TK

39500TM

39500TT

MARK IV HIGH SPEED OVERSEAMERS WITH

DIFFERENTIAL OR INTERMITTENT

DIFFERENTIAL FEED

Here are Oil Specifications for Union Special Sewing Machines

Specification 174 specifies a high quality petroleum oil, viscosity 100 seconds at 100^ . Recommended for all oiling applications on high speed machines.

Specification 175 specifies a high quality petroleum oil, viscosity 100 seconds at 100^ , water white or with a maximum A.S.T.M. color number of 1. For use where freedom from oil staining is paramount.

Specification 87 specifies a high quality petroleum oil, viscosity 300 seconds at 100°F.

Specification 100 specifies a general purpose high quality grease for use in ball bearings and transmitters. It is similar to commercial N.L.G.I., grease No. 3. Where No. 3 grease is not obtainable, No. 2 may be used.

UNION SPECIAL

SPECIFICATION NO.17417587
Viscosity S.S.U. at 100°F90-12590-125300-350
Flash (Min.)350350350
Pour (Max.)202020
Color A.S.T.M. (Max.)313
Neutralization No. (Max.)0.100.100.10
Viscosity Index(D & D Min.)858585
CompoundingNoneNoneNone
Copper Corrosion (Max.)1A1A1A
*Anline No.175-225175-225175-225

*Used with Buna N Rubber "O" Retainers

Union Special 39500QS - Here are Oil Specifications for Union Special Sewing Machines - 1

natural_image Black-and-white portrait of a smiling woman standing beside a railing (no visible text or symbols)

NOTE 1: The use of non-corrosive additives in oils meeting above classification is desirable but not essential. These may include:

  1. Oxidation inhibitors
  2. Rust inhibitors
  3. Lubricity additives
  4. Anti-oxidants
  5. Film strength additives

These additives must be completely soluble in the oil and not removable by wick feeding nor shall they separate.

NOTE 2: Oils containing the following type additives shall not be used at any time:

  1. Extreme pressure additives—corrosive
  2. Tackiness or adhesive additives
  3. Lead soap additives
  4. Detergents

Union Special 39500QS - Here are Oil Specifications for Union Special Sewing Machines - 2
FINEST QUALITY

UNION SPECIAL

CORPORATION

Catalog No. 103 QS

INSTRUCTIONS

FOR

ADJUSTING AND OPERATING

LIST OF PARTS

CLASS 39500

Styles

39500 QS39500 RT
39500 QT39500 TJ
39500 RD39500 TK
39500 RL39500 TM
39500 TT

First Edition

Copyright © 1974

By

Union Special Corporation

Rights Reserved in All Countries

UNION SPECIAL CORPORATION

INDUSTRIAL SEWING MACHINES

CHICAGO

Printed in U.S.A.

October, 1978

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine is identified by a Style number on a name plate on the machine. Style numbers are classified as standard and special. Standard Style numbers have one or more letters suffixed, but never contain the letter "Z". Example: "Style 39500 QS". Special Style numbers contain the letter "Z". When only minor changes are made in a standard machine, a "Z" is suffixed to the standard Style number. Example: "Style 39500 QSZ".

Styles of machines similar in construction are grouped under a Class number which differs from the Style number in that it contains no letters. Example: "Class 39500".

APPLICATION OF CATALOG

This catalog applies specifically to the standard Styles of machines as listed herein. It can also be applied with discretion to some Special Styles of machines in Class 39500. References to directions, such as right, left, front, back, etc., are given from the operator's position while seated at the machine. Operating direction of handwheel is away from operator.

STYLES OF MACHINES

MARK IV Hi-Styled High Speed, One or Two Curved Blade Needles, Two Looper, Three or Four Thread Overseaming Machine, Differential or Intermittent Differential Feed, Trimming Mechanism with Spring Pressed Lower Knife, Automatic Lubricating System, Improved Air Cooling System.

39500 QS Single needle three thread, medium to heavy duty machine, for seaming and intermittently gathering or shirring on woven and knit materials such as dresses, aprons, lingerie, smocks, nightgowns and similar garments. Knee press controlled tandem intermittent differential feed. Slotted presser foot to separate top and bottom plies. Gathering ratio up to 3 to 1 depending on stitch length. Seam specification, 504-SSa-1; standard width of seam 1/8 inch (3.17 mm); stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6000 R.P.M.

39500 QT Single needle three thread, medium to heavy duty machine, for seaming and intermittently gathering or shirring on woven and knit materials such as dresses, aprons, lingerie, smocks, nightgowns and similar garments. Knee press controlled tandem intermittent differential feed. Independent swing-out pressure plate attachment for shirring. Gathering ratio up to 3 to 1 depending on stitch length. Seam specification, 504-SSa-1; standard width of seam 3/16 inch (4.76 mm); stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6000 R.P.M.

39500 RD Two needle four thread, medium to heavy duty machine, for seaming and intermittently gathering or shirring on woven and knit materials such as dresses, aprons, lingerie, smocks, nightgowns and similar garments. Knee press controlled tandem intermittent differential feed. Independent swing-out pressure plate attachment for shirring. Gathering ratio up to 3 to 1 depending on stitch length. Seam specification, 512-SSa-1; standard width of seam from left needle 17/64 inch (6.75 mm); stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6000 R.P.M.

STYLES OF MACHINES (Continued)

39500 RL Two needle four thread, medium to heavy duty machine, for seaming and intermittently gathering or shirring on woven and knit materials such as dresses, aprons, lingerie, smocks, nightgowns and similar garments. Knee press controlled tandem intermittent differential feed. Independent swing-out pressure plate attachment for shirring. Gathering ratio up to 5 to 1 depending on stitch length. Seam specification, 512-SSa-1; standard width of seam from left needle 17/64 inch (6.75 mm); stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 5500 R.P.M.
39500 RT Single needle three thread, medium to heavy duty machine, for seaming and intermittently gathering or shirring on all types of cotton, dacron, rayon and silk fabrics where a 3/32 inch (2.38 mm) turned down hem is desired. Knee press controlled tandem intermittent differential feed. Presser foot has a short curler stitch tongue. Independent swing-out pressure plate attachment for shirring. Gathering ratio up to 2.5 to 1 depending on stitch length. Seam specification, 504 EFe-1 inverted; standard width of seam 3/32 inch (2.38 mm); stitch range, 10-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6000 R.P.M.
39500 TJ Single needle three thread, medium to heavy duty machine with straight knife parts, for seaming bulky knit sweaters, heavy knit outerwear and similar garments. Can be used for attaching a reinforcing tape used on shoulder seams of sweaters and similar garments; tape automatically guided by slot in presser foot. Thumbscrew adjustable differential feed. Seam specification, 504-SSa-1; standard width of seam 1/8 inch (3.17 mm); stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6000 R.P.M.
39500 TK Two needle four thread, medium to heavy duty machine for seaming operations on coat linings, pockets, bathing suits, house dresses, children's wear, ladies undergarments, and similar garments of medium to heavy weight woven knitted materials of cotton, wool, silk and synthetics. Upper looper thread is caught by both needles. Thumbscrew adjustable feed which allows either reverse or forward differential feeding. Seam specification, 514-SSa-1; standard width of seam from left needle 17/64 inch (6.75 mm); stitch range, 6-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6000 R.P.M.
39500 TM Single needle three thread, medium to heavy duty machine, for seaming and intermittently gathering or shirring on woven and knit materials such as dresses, aprons, lingerie, smocks, nightgowns and similar garments. Knee press controlled tandem intermittent differential feed. Independent swing-out pressure plate attachment for shirring. Gathering ratio up to 5 to 1 depending on stitch length. Seam specification, 504-SSa-1; standard width of seam 3/16 inch (4.76 mm); stitch range 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 5500 R.P.M.
39500 TT Single needle three thread, medium to heavy duty machine, for seaming and intermittently gathering or shirring on woven and knit materials such as dresses, aprons, lingerie, smocks, nightgowns and similar garments. Knee press controlled tandem intermittent differential feed. Independent swing-out pressure plate attachment for shirring. Gathering ratio up to 3 to 1 depending on stitch length. Seam specification 504-SSa-1; standard width of seam 3/16 inch (4.76 mm); stitch range, 8-20 per inch; cam adjusted main and differential feeds. Maximum recommended speed 6000 R.P.M.

SPEED RECOMMENDATION

39500 MARK IV machines have been tested in their complete stitch range at their maximum rated speeds. Varied field conditions, severity and cleanliness of the sewing operation may necessitate operating at a lower speed. When operating from 50-100% machine running cycle and a longer than recommended stitch length, it may be necessary to reduce the machine's speed by 10-15%.

SPEED RECOMMENDATION (Continued)

The MARK IV is a precision manufactured and tested sewing machine. To obtain maximum performance, the machine should be operated at 1000 R.P.M. below maximum recommended speed for the first 20 days of field operation. This will minimize readjustment of precision mechanisms.

OILING

CAUTION! Oil was drained from machine when shipped, so reservoir must be filled before beginning to operate. Oil capacity of Class 39500 is eight to nine ounces. A straight mineral oil of a Saybolt viscosity of 90 to 125 seconds at 100^ Fahrenheit should be used.

Machine is filled with oil at spring cap in top cover. Oil level is checked at sight gauge on front of machine. Red bulb on oil level indicator should show between gauge lines when machine is stationary.

Machine is automatically lubricated. No oiling is necessary, other than keeping main reservoir filled. Check oil daily before the morning start; add oil as required.

To maintain maximum recommended speed and serviceability of this equipment when operating continuously, the oil must be changed at least every six months. In no case should oil remain in machine for more than one year.

The oil drainplug screw is located at back of machine near bottom edge of base. It is a magnetic screw designed to accumulate possible foreign materials which may have entered the crank case. It should be removed and cleaned periodically.

NEEDLES

Each UNION SPECIAL needle has both type and size number. The type number deontes the kind of shank, point, length, groove, finish and other details. The size number, stamped on the needle shank, denotes largest diameter of blade, measured in thousandths of an inch, midway between shank and eye. Collectively, type and size number represent the complete symbol which is given on the label of all needles packaged and sold by Union Special.

Class 39500 machines use a curved blade needle. The standard recommended needle for Styles 39500 QS, QT, RD, RL, TJ, TK, TM and TT is Type 154 GAS, while the standard needle for Style 39500 RT is Type 154 GBS. Below are the type numbers, description and sizes available of the recommended needles.

Type No.

Description and Sizes

154 GAS Round shank, round point, curved blade, standard length, single groove, struck groove, spotted, chromium plated and is available in sizes 055/022, 065/025, 070/027, 075/029, 080/032, 090/036, 100/040, 110/044, 125/049, 140/054, 150/060.

154 GBS Round shank, round point, curved blade, standard length, double groove, struck groove, spotted, chromium plated and is available in sizes 070/027, 075/029, 080/032.

To have needle orders promptly and accurately filled, an empty package, a sample needle, or the type and size number should be forwarded. Use description on label. A complete order would read: "1000 Needles, Type 154 GAS, Size 070/027".

Selection of proper needle size is determined by size of thread used. Thread should pass freely through needle eye in order to produce a good stitch formation.

NEEDLES (Continued)

Success in the operation of UNION SPECIAL machines can be secured only by use of needles packaged under our brand name, Union Special®, which is backed by a reputation for producing highest quality needles in materials and workmanship for more than three-quarters of a century.

CHANGING NEEDLES

Release pressure on presser foot by turning presser foot release bushing (AG, Fig. 1 or 1A) and swing presser arm (U) out of position. Turn handwheel in operating direction until needle is at its lowest point of travel. Using hexagonal socket wrench No. 21388 AU, furnished with machine, loosen needle clamp nut about 1/4 turn. Again turn handwheel until needle is at high position; withdraw needle.

To replace needle, leave needle holder at high position and, with the flat to the left, insert needle in holder until it rests against stop pin. Keeping needle in this position, turn handwheel until holder is again at its low point of travel; then tighten nut. Return presser arm (U) to position; re-lock presser foot release bushing (AG).

THREAD STAND (504 STITCH)

After thread comes from cones on cone support (A, Fig. 1), it is brought up through back hole of thread eyelet (B), then down through the front hole of thread eyelet. Next it is threaded through the upper holes of tension thread guide (C) from front to back and then through the lower holes from back to front. It should be noted that the lower looper thread is threaded through the tension thread guide (C), first through the upper hole back to front, second through the middle hole front to back and third through the lower hole back to front. All three threads then continue between the tension discs (J), through tension post slot (K) in tension post (G) and on through front thread guide (M).

THREAD STAND (512 AND 514 STITCH)

After thread comes from cones on cone support (A, Fig. 1A), the needle threads are threaded through the back bar of the thread eyelet (B) from back to front, under the middle bar and through the center holes of the front bar. The looper threads come from the cones, through holes of the middle bar from back to front and then through the two outside holes of the front bar. Next it is threaded through the upper holes of tension thread guide (C) front to back and then through the lower holes from back to front. The threads continue between the tension discs (J), through tension post slot (K) in tension post (G) and on through front thread guide (M).

NOTE: Refer to Fig. 1 for threading Styles 39500 QS, QT, RT, TJ, TM and TT, or refer to Fig. 1A for threading Styles 39500 RD, RL and TK.

THREADING

Only parts involved in threading are shown in threading diagrams (Fig. 1 and 1A). Parts are placed in their relative positions for clarity.

It will simplify the threading of these machines to follow the recommended sequence of threading lower looper first, upper looper second, and needle or needles third.

The threading in Fig. 1 and Fig. 1A are the same, the only difference will be the threading of two needle threads in Fig. 1A as compared to one needle thread in Fig. 1. The additional needle in Fig. 1A moves the lower looper thread tension post to the right.

THREADING (Continued)

Before beginning to thread, swing cloth plate open, turn handwheel in operating direction until needle (X) is in high position, release pressure on presser foot by turning presser foot release bushing (AG), and swing presser arm (U) out of position.

Be sure the threads, as they come from the tension thread guide (C), are between the tension discs (J) and in tension post slot (K) in tension post (G). The tension posts should be positioned so the tension post slot will be at the approximate angle for the different threads as indicated in Fig. 1 and 1A.

TO THREAD LOWER LOOPER

Double end of thread and lead it through the right eyelet of front thread guide (M, Fig. 1 or 1A). Then lead it through both eyes of lower looper thread eyelet (R, Fig. 1 or 1A) from right to left. NOTE: Thread must pass in front of looper thread pull-off (AF). Lead thread behind fabric guard (S) and through hole of frame looper thread guide (T). Turn handwheel in operating direction until heel of lower looper (V) is all the way to the left; then thread through both eyes from left to right. Left eye of lower looper can be threaded easily if tweezers are in left hand.

TO THREAD UPPER LOOPER

Thread upper looper thread through left eyelet of front thread guide (M, Fig. 1 or 1A). Turn handwheel until point of upper looper (W) is all the way left. Lead thread through auxiliary looper thread eyelet (P) from back to front, then through both eyes of upper looper thread eyelet (N) from left to right. NOTE: Thread must pass in front of looper thread pull-off (AF). After pulling up upper looper thread tube assembly (AA), lead thread under neck of top cover casting and down through thread tube assembly (AA). Pull thread out bottom of tube; push tube down, then insert thread through upper looper eye from front to back.

CAUTION! Be sure upper looper thread is under lower looper thread when passing from tube assembly to upper looper eye.

TO THREAD THE NEEDLE

Thread needle thread through middle eyelet or eyelets of front thread guide (M, Fig. 1 or 1A). Turn handwheel in operating direction until needle (X) is at its highest position. Insert needle thread or threads from right to left, through both eyes of needle thread eyelet (AD), under neck of top cover casting; and then down through hole or holes in top cover needle thread eyelet (AC). Thread needle from front.

THREAD TENSION

The amount of tension on needle and looper threads is regulated by tension nuts (D, Fig. 1 or 1A). Tension on threads should be only enough to secure proper stitch formation.

PRESSER FOOT PRESSURE

Sufficient presser foot pressure to feed work uniformly should be maintained. Should it be necessary to increase or decrease amount of pressure on presser foot, loosen lock nut (A, Fig. 2) and turn adjusting screw (B). Adjusting screw has a right hand thread so tightening increases

Union Special 39500QS - PRESSER FOOT PRESSURE - 1

text_image Labeled mechanical device diagram with components A, B, C, D and a base block

Fig. 2

pressure, loosening decreases pressure. When pressure adjusting screw (B) has been properly set, tighten lock nut (A). With presser foot resting on throat plate, position locking nut (C) so that its under surface is approximately 1/32 to 1/16 inch (.79 to 1.59 mm) from the top surface of adjusting screw (B). Set cap (D) against locking nut (C).

Union Special 39500QS - PRESSER FOOT PRESSURE - 2

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post. H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet To Upper Looper To Lower Looper A Cone Support 70° 50° 35° C Tension Thread Guide M Front Thread Guide N Upper Looper Thread Eyelet P Auxiliary Looper Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm AG Presser Foot Release Bushing AF Looper Thread Pull-off AE Needle Thread Cam Pull-off AD Needle Thread Eyelet AC Top Cover Needle Thread Eyelet AA Upper Looper Thread Tube Assembly X Needle W Upper Looper V Lower Looper

Fig. 1

504 STITCH FOR STYLES 39500 QS, QT, RT, TJ, TM and TT

Union Special 39500QS - PRESSER FOOT PRESSURE - 3

text_image D Tension Nut E Tension Spring Ferrule F Tension Spring G Tension Post H Spring Shield J Tension Discs K Tension Post Slot L Tension Disc Felt B Thread Eyelet To Upper Looper To Lower Looper To Left Needle To Right Needle A Cone Support 65° 45° 35° 30° C Tension Thread Guide M Front Thread Guide N Upper Looper Thread Eyelet P Auxiliary Looper Thread Eyelet R Lower Looper Thread Eyelet S Fabric Guard Bracket T Frame Looper Thread Guide U Presser Arm AF Presser Foot Release Bushing AE Top Cover Needle Thread Eyelet AD Thread Tube Assembly X Needles W Upper Looper V Lower Looper 512 STITCH FOR STYLES 39500 RD and RL 514 STITCH FOR STYLE 39500 TK Fig. 1A

FEED ECCENTRICS

Feed eccentrics used in Style 39500 QS machines have been selected to produce approximately 14 stitches per inch. It will be noted that the part number of main feed eccentric is No. 39540 B-14 while that of the differential feed eccentric is No. 39540 B-4. Minor numbers of the part symbol indicate approximately the number of stitches obtainable when using that eccentric. Unless otherwise specified, machine Style 39500 QS will be shipped with above combination of eccentrics. Refer to exploded views in catalog for eccentrics furnished on other styles of machines.

Generally speaking, the main (right hand) feed eccentric determines the number of stitches produced; the differential (left hand) feed eccentric is selected so as to give the proper differential or gathering action.

Following stitch number feed eccentrics are available under No. 39540 B-4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36, 40. Only two eccentrics are supplied with each machine. Additional eccentrics may be ordered separately. To order an eccentric, use No. 39540 B with a minor number suffixed to indicate number of stitches desired. Example: "39540 B-14".

ASSEMBLING AND ADJUSTING SEWING PARTS

Before assembling and adjusting sewing parts, remove cloth plate, fabric guard, chip guard, upper knife assembly, lower knife holder assembly, then follow this suggested sequence:

Union Special 39500QS - ASSEMBLING AND ADJUSTING SEWING PARTS - 1

text_image D A C B

Fig. 3

CLOTH PLATE REMOVAL AND ASSEMBLY

CAUTION: When removing the cloth plate (A, Fig. 3) loosen the cloth plate stud locking screw (B) and lift up cloth plate with the cloth plate stud (C) and cloth plate screw (D), assembled.

In assembly, the cloth plate screw and the cloth plate stud are tightened to the point of removing all play and yet turn in cloth-plate. The cloth plate is then assembled to the machine with the flat and "V" slot of the cloth plate stud (C) towards the rear. Stud locking screw (B) is tightened securely which collapses the body of the stud to the screw (D) so that only the cloth plate will turn when opening or closing.

SETTING THE NEEDLE

With throat plate assembled in position, needle should center in the front end of needle slot. When needle is at high position, needle point should be set 1/2 inch (12.70 mm) above throat plate (A, Fig. 4) for Styles 39500 QS, QT, RT, TM & TT; 15/32 inch (11.91 mm) for Styles 39500 RD, RL and TJ. For Style 39500 TK the setting should be 31/64 inch (12.30 mm). To align

needle or set the height above the throat plate, move needle driving arm (B, Fig. 4) by loosening clamp screw (C). After needle has been set properly, tighten clamp screw and remove throat plate.

Union Special 39500QS - SETTING THE NEEDLE - 1

text_image B C 1/2" (12.70 mm) A

Fig. 4

SETTING THE NEEDLE (Continued)

If needle thread cam pull-off (A, Fig. 5) overlaps looper thread pull-off (B), separate by moving looper thread pull-off back. When retightening looper pull-off screw, be sure to take up end play in needle driving arm.

At this point, insert lower looper (A, Fig. 6) into bar (B). With lower looper at left end of its stroke, set looper point 1/8 inch (3.17 mm) from center of needle (Fig. 6), using looper gauge No. 21225-1/8, on Styles 39500 QS, QT, RT, TJ, TM & TT. On Styles 39500 RD, RL and TK, with lower looper at left end of its stroke, set looper point 1/16 inch (1.59 mm) to the left of center line of left needle, using looper gauge No. 21225-1/16. Do not have lower looper deflecting needle or needles. Tighten nut (C). Now assemble differential (front) feed dog.

Union Special 39500QS - SETTING THE NEEDLE (Continued) - 1

text_image A B

Fig. 5

SETTING THE REAR NEEDLE GUARD

Set rear needle guard (A, Fig. 7) as high as possible, without interfering with either lower looper or movement of lower knife holder, but still in position to deflect needle or needles forward .002-.004 inch (.051-.102 mm). Screw (B) is used to set rear needle guard. Make sure there is no interference between rear needle guard and lower looper.

SETTING THE LOWER LOOPER

Union Special 39500QS - SETTING THE LOWER LOOPER - 1

text_image 1/8 (3.17mm) A C B

Fig. 6

Now finish lower looper adjustment. As lower looper moves to the right, its point should be set into the needle scarf (A, Fig. 8) until the needle springs forward from rear needle guard surface another .002-.004 inch (.051-.102 mm). Tighten nut (C, Fig. 6) securely.

Union Special 39500QS - SETTING THE LOWER LOOPER - 2

natural_image Black-and-white photo of a mechanical component with an arrow pointing to a section (no visible text or symbols)

Fig. 8

SETTING THE FRONT NEEDLE GUARD

Assemble front needle guard (C, Fig. 7). When lower looper is springing needle off rear needle guard, set front needle guard as close as possible to needle without touching. Screw (D) is used to adjust and set front needle guard. After this setting make sure there is no interference between needle guards and differential feed dog.

SETTING THE UPPER LOOPER

Union Special 39500QS - SETTING THE UPPER LOOPER - 1

text_image A C B D

Fig. 7

Fig. 8 Insert upper looper (A, Fig. 9) in its holder. Screw (B), holds upper looper in its holder, and permits it to be pushed in or out or turned around its shank. Insert upper looper holder into upper looper shaft, if it is not already in place. Screw (C), on clamp holds the upper looper holder in the shaft. Locate upper looper in its holder so that the shank extends 1/16 to 3/32 inch (1.59 to 2.38 mm) beyond holder (Fig. 9) for Styles 39500 QS, QT, RD, RL, RT, TJ, TM and TT. For Style 39500 TK the shank should extend 1/8 inch (3.17 mm) beyond holder.

SETTING THE UPPER LOOPER (Continued)

Union Special 39500QS - SETTING THE UPPER LOOPER (Continued) - 1

text_image C 1" 16 to 3" 32 (1.59 to 2.38MM) B A

Fig. 9

When the upper looper is at the right end of its stroke, upper looper holder should be set to position upper looper shank approximately vertical on Styles 39500 QS, QT, RT, TJ, TM and TT (Fig. 9).

NOTE: OnStyles 39500 RD, RL and TK the upper looper holder should be set to position upper looper shank slightly back of vertical, when the upper looper is at right end of its stroke. Be sure, on all styles, there is a clearance between heel of looper and casting. By adjusting looper holder in or out of upper looper shaft and by turning the looper around its shank, set upper looper point to cross lower looper to the left of the lower looper eye with .002 to .004 inch (.051-.102 mm) clearance (Fig. 10).

As the upper looper moves toward the top of its stroke, the heel of the upper looper should pass behind the lower looper head with 1/64 to 1/32 inch (.40 to .79 mm) clearance.

Next, turn handwheel until looper is at the left end of its travel; check dimensions of upper looper point with respect to needle and throat plate (Fig. 11). If resetting is necessary, do it by moving the upper looper holder (A, Fig. 11). Figure 11 represents the dimensional setting for Styles 39500 QS, QT, RT, TM and TT.

NOTE: For Styles 39500 RD and RL, the dimensional settings are 1/8 inch (3.17 mm) to the left of right needle centerline and 17/32 inch (13.49 mm). For Style 39500 TJ the settings are 9/64 inch (3.57 mm) and 15/32 inch (11.91 mm) and for Style 39500 TK the settings are 3/16 inch (4.76 mm) and 39/64 inch (15.48 mm). For example,

Union Special 39500QS - SETTING THE UPPER LOOPER (Continued) - 2

text_image (357mm) 9" 64 A 1/2" (2.70mm)

Fig. 11

dimension 1/2 inch (12.70 mm) is increased by turning upper looper holder counterclockwise looking from left end of machine; dimension 9/64 inch (3.57 mm) is increased by pulling upper looper holder to the left, out of upper looper shaft. After these changes are made, it may be necessary to turn upper looper around its shank slightly to maintain the condition shown in Figure 10.

When the correct setting is obtained, it can be checked quickly as follows: As upper looper is moving to the right, when upper looper eye centers on the needle, the eyes of the upper looper and needle should align exactly (Fig. 12).

Check setting to avoid interference between upper looper and needle on needle downstroke. If needle rubs the back of upper looper, pull looper out of its holder slightly and rotate looper a short distance counterclockwise, looking from left end of machine. Reset to maintain dimensions of Figs. 10, 11, 12.

SETTING THE FEED DOGS

Now assemble differential (front) feed dog (A, Fig. 13) if not already on machine. Assemble main (back) feed dog (B) and set both feeds so the top surfaces of the teeth all lie in the same plane. This can be checked by sighting across the teeth with a straight edge. Now assemble throat plate. Feed dogs should now be leveled with throatplate surface by rotating feed tilting adjusting pin (C). This pin raises or lowers the back end of both feed bars at the same time.

Union Special 39500QS - SETTING THE FEED DOGS - 1

text_image (.051mm) .002" CLEARANCE

Fig. 10

Union Special 39500QS - SETTING THE FEED DOGS - 2

text_image Note Position

Fig. 12

SETTING THE FEED DOGS (Continued)

The feed dogs should be set level at the time teeth first appear above the throat plate. Screw (D) locks feed tilting adjusting pin in place. Now set feed dogs so that teeth rise about 3/64 inch (1.19 mm) above throat plate. The differential feed may be set slightly higher if desired. On Style 39500 TK with the feed dogs at their highest point of travel the top of the teeth on the main and differential feed dogs (A, B) should be the depth of a full tooth above the throat plate. The chaining feed dog is made as an integral part of the main feed dog.

SETTING THE LOWER KNIFE

Replace lower knife holder assembly. Lower knife (A, Fig. 14) should be set with cutting edge flush with throat plate surface. Adjustments are made with hexagonal head screw which holds lower knife. Lower knife is spring pressed against upper knife, so no lateral adjustment is necessary when width of trim is changed.

Lower knife may be secured in any position by tightening screw (B) and locking nut (C) against support bracket. Because screw (B) also serves as latch pin for the cloth plate latch spring, it should always be locked with nut (C) even when screw is not tightened against lower knife holder.

Union Special 39500QS - SETTING THE LOWER KNIFE - 1

text_image C D B A

Fig. 13

Union Special 39500QS - SETTING THE LOWER KNIFE - 2

text_image J H G D A F E C B

Fig. 14

SETTING THE UPPER KNIFE

Replace upper knife assembly. Clamp upper knife (D, Fig. 14) in position, setting nut (E) to hold clamp (F) in its most clockwise position against upper knife. Upper knife chain guard (G) should be positioned so that the guarding section is approximately 1/64 inch (.40 mm) behind the cutting edge and in contact with the top surface of the upper knife.

At the bottom of its stroke, front cutting edge of upper knife should extend not less than 1/64 inch (.40 mm) below cutting edge of lower knife.

After upper knife has been set for proper width of trim, screw (H) must be tightened to lock the upper knife holding block (J) in place. This will simplify re-setting when upper knife is replaced.

For Style 39500 TJ, replace upper knife assembly. Clamp upper knife in position, setting the Allen screw located on the right side to hold the clamp against the upper knife. At the bottom of its stroke, the front cutting edge of the upper knife should extend not less than 1/64 inch (.40 mm) below the cutting edge of the lower knife.

After the upper knife has been set for the proper width of trim, the upper knife holding block should be locked in place using the screw at the front of the holding block.

SETTING THE STITCH LENGTH

Length of stitch is determined by the combination of feed eccentricities used. Outer (left) eccentric (A, Fig. 15) actuates differential (front) feed dog; while the inner (right) eccentric (B) actuates the main (rear) feed dog.

Union Special 39500QS - SETTING THE STITCH LENGTH - 1

text_image Labeled mechanical assembly diagram with components A through M and a central valve G

Fig. 15

In assembling feed eccentrics, be sure hubs are facing each other. Be careful not to damage shaft or key. Use nut (C) and washer (D) and tighten securely.

To change feed eccentric, remove thrust finger (L) from its seat on the main frame (M). Remove nut (C) and washer (D) from end of shaft (G). Remove nut (H) from stud (J). Link (K) and eccentric (A) will now slip off.

Using hooked eccentric extractor (E), supplied with machine, reach behind eccentric (B) as shown and withdraw eccentric. It may be necessary to move handwheel back and forth slightly during extraction.

SETTING THE DIFFERENTIAL RATIO

Differential feed action is obtainable thru the use of one micrometer adjusting screw on Styles 39500 TJ and TK and two micrometer adjusting screws on Styles 39500 QS, QT, RD, RL, RT, TM and TT.

The position of the differential control lever (A, Fig. 16) is governed by an upper and a lower stop. The amount of lever movement between these two stops determines the feed action.

On Styles 39500 TJ and TK rotating the one adjusting thumbscrew (located near the tension post assembly) in a clockwise direction increases the differential action by moving the upper stop (B) down, a counterclockwise turn acts in a reverse manner. Now set the lower stop screw (C) so as to obtain the required intermittent differential feed. On Styles 39500 TJ and TK the two stops may be reversed to meet a specific sewing requirement.

Union Special 39500QS - SETTING THE STITCH LENGTH - 2

text_image A B C

Fig. 16

NOTE: After lower stop screw has been set, push differential control lever down, hold in this position and turn handwheel in operating direction to be sure the differential feed dog does not strike the throat plate.

On Styles 39500 QS, QT, RD, RL, RT, TM and TT the differential feed action is also controlled by the movement of the differential control lever (A, Fig. 16A) between an upper (B) and a lower stop (C), but on these machines both stops are moved by an adjusting thumbscrew rod (Fig. 16A).

SETTING THE DIFFERENTIAL RATIO (Continued)

To set the amount of differential or plain feed, turn the plain feed control adjusting rod, it is the larger knurled head screw located on the bed in back of the tension post assembly. Turning this rod clockwise decreases the amount of differential and turning it counterclockwise increases the amount of differential.

The amount of intermittent differential feed is set by turning the differential feed control adjusting rod, it is the smaller knurled head screw located just above the plain feed control adjusting rod. Turning this screw clockwise lowers the stop and thus increases the amount of differential, when the differential feed control lever is actuated. Turning this screw counterclockwise acts the reverse.

SETTING THE PRESSER FOOT

Assemble the presser foot to presser arm. With needle in high position, swing presser arm into sewing position and set the presser foot to align needle holes (front and back) and flat on throat plate.

Union Special 39500QS - SETTING THE PRESSER FOOT - 1

text_image INTERMITTENT DIFFERENTIAL FEED PLAIN FEED A B C

Fig. 16A

The front edge of needle hole in presser foot must be aligned with front edge of needle hole in throat plate. It is also important that the bottom of the presser foot be flat on the throat plate. If necessary, presser foot can be realigned with throat plate slots by shifting the foot lifter lever shaft (H, Fig. 17). To move the shaft, loosen collar screws (B, Fig. 17) and clamp screw (G) and then shift the foot lifter lever shaft to the left or right as required. Retighten collar screws and clamp screw.

Union Special 39500QS - SETTING THE PRESSER FOOT - 2

text_image Technical diagram with labeled components and directional arrows, likely from an engineering or mechanical context

Fig. 17

The foot lifter lever arm (A, Fig. 17) and the collar (B) secure the shaft. Be sure the presser arm does not bind or rise when presser foot release bushing is unlocked.

Adjust lifter lever stop screw (C) so that presser foot can be raised no higher than upper looper will permit; then lock the nut (D). There should be from 1/16 to 1/8 inch (1.59 to 3.17 mm) free motion of foot lifter lever before the presser foot begins to rise. This adjustment should be made with screw (E) and locked with nut (F). Re-assemble the chip guard, fabric guard and cloth plate. To assemble chip guard, turn handwheel until upper knife assembly re-

aches its highest position.

SETTING THE PRESSER FOOT HOLD DOWN PLATE

Styles 39500 QT, RD, RL, RT, TK, TM and TT are equipped with a presser foot hold down plate (A, Fig. 18). The purpose of this plate is to hold down the rear of the presser foot and when set correctly it will help produce a more flat pucker free seam. An approximate setting is shown in Fig. 18. Set the machine with the feed dogs below the throat plate and insert a .005

inch (.127 mm) shim (B) under the front portion of presser foot (C). Loosen screws (D) which hold the hold down plate in position and move the plate down until it rests firmly against the presser foot. Tighten the two screws and remove the shim.

Union Special 39500QS - SETTING THE PRESSER FOOT HOLD DOWN PLATE - 1

text_image A D (127mm) .005 B

Fig. 18

SETTING THE PRESSER FOOT HOLD DOWN PLATE (Continued)

NOTE: Always be sure the feed dogs are below surface of throat plate when making this setting.

SETTING THE PRESSURE PLATE ASSEMBLY

Styles 39500 QT, RD, RL, RT, TM and TT are equipped with an auxiliary pressure plate assembly (Fig. 19) which operates in conjunction with the presser foot. Check the operation of this assembly as follows:

Union Special 39500QS - SETTING THE PRESSURE PLATE ASSEMBLY - 1

text_image B A G H F E C D

Fig. 19

  1. Swing the pressure plate assembly in and out of its operating position and check to assure that it hinges freely on its pivot. If not, loosen lock nut (A, Fig. 19) and adjust shoulder screw (B) for smooth operation.

  2. Loosen set screw (C, Fig. 19) and turn the shaft collar (D) counterclockwise (viewed from the left side of machine) using the spanner wrench provided, so there is some tension on the tension spring located in the shaft bracket (E) and the pressure plate (A, Fig. 20) is forced down slightly.

  3. Adjust tension spring, located in the mounting bracket (B, Fig. 20) with inner screw, after removing outer screw (C). Spring should be tight enough to allow assembly to snap into place and still allow the mechanism to swing out easily. Lock inner screw with outer screw (C).

Union Special 39500QS - SETTING THE PRESSURE PLATE ASSEMBLY - 2

text_image FINEST QUALITY .005-.010 (.127 to .254mm) A B C D E F G

Fig. 20

  1. With the feed dogs down, look horizontally between the pressure plate and the throat plate from the front of the machine to assure that the pressure plate lies flat on the throat plate. If not, loosen the two screws (D, Fig. 20) which hold the pressure plate (A) and adjust flat to the throat plate.

SETTING THE PRESSURE PLATE ASSEMBLY (Continued)

  1. Raise or lower the mounting bracket (B, Fig. 20) by loosening screws (E) so that, from the side, the pressure plate is parallel and flat on the throat plate. Retighten screws (E).
  2. Adjust screw (F, Fig. 20) so that the front edge of the pressure plate is square to the feed dog teeth. Lock with screw (G).
  3. Center pressure plate over the feed dogs by loosening the screws in the actuating collar (F, Fig. 19) and the operating lever (G), and then adjust shaft (H) laterally as required.
  4. When retightening operating lever screw make sure that the feed dogs and the pressure plate are down, then tighten operating lever screw leaving approximately .005 to .010 inch (.127 to .254 mm) clearance (See Fig. 20) between operating lever and shaft bracket (E, Fig. 19).
  5. With feed dogs up, check from the left side to see if the clearance between the pressure plate and the presser foot is wide enough to allow the largest seam to pass. If not, adjustment can be made by loosening screws (E, Fig. 20) and moving the mounting bracket (B) straight toward the operator. Retighten screws (E). Recheck Step 4.
  6. The actuating collar (F, Fig. 19) should now be set so that, throughout one revolution of the machine, the minimum distance between the lifter rod and the presser foot is 1/32 inch (.79 mm). The lifter rod should be set to clear the tip of the presser foot if it is important that the shirring mechanism can be swung away without moving the presser foot away first.
  7. Loosen set screw (C, Fig. 19) for final adjustment of pressure plate tension spring. Turn shaft collar (D) with spanner wrench until desired tension is acquired to obtain a uniform shirr. Retighten set screw (C).

STARTING TO OPERATE

Be sure machine is threaded according to threading diagram (Fig. 1 or 1A). With thread tension light, set looper thread eyelets (N and R) about horizontal and in the middle of their front to back locations. Operate machine slowly, without presser foot in place, to make sure the chain forms and moves off the tongue freely. Swing presser foot into position, insert material and sew slowly.

NEEDLE THREAD CONTROL

While sewing on material, check needle thread control as follows: Usually all needle thread is drawn on needle downstroke. At top of needle stroke, thread should be just tight enough to feed chain off stitch tongue. Stitch tends to pull down slightly if excessive thread is pulled on the up stroke. With needle at bottom of stroke, position needle thread eyelet (AD, Fig. 1 or 1A) so that needle thread cam pull-off (AE) just contacts needle thread or threads.

LOWER LOOPER THREAD CONTROL

With material under presser foot, set lower looper thread eyelet (R, Fig. 1 or 1A) back far enough so thread is a little slack when looper thread pull-off (AF) reaches its most rearward position. Looper thread pull-off (AF) is set about 1/8 inch (3.17 mm) distance behind needle thread cam pull-off (AE). Frame looper thread guide (T) should be set with its eyelet approximately 1/8 inch (3.17 mm) right of lower looper (V) heel eyelet at the time lower looper is at extreme left end of its travel.

LOWER LOOPER THREAD CONTROL (Continued)

While sewing on material, check drawing off of looper thread as follows: A portion of lower looper thread should be drawn through the tension before lower looper thread comes off upper looper. To increase amount of thread drawn through the tension while lower looper thread is on upper looper, move lower looper thread eyelet (R) down, keeping the same amount of pull-off action.

UPPER LOOPER THREAD CONTROL

Before proceeding to adjust upper looper thread eyelet (N, Fig. 1 or 1A) balance all three or four tensions to give a normal appearing stitch. Moderate change in these tensions will not markedly affect the purl.

During needle down stroke, forward stroke of looper thread pull-off (AF) will draw upper looper thread through the tension. When normal amount of looper thread is drawn, upper looper thread will have almost all slack taken up as looper thread pull-off reaches its most rearward position.

POSITIONING THE PURL

To move the purl more under the edge, both looper thread eyelets (N and R, Fig. 1 or 1A) should be raised keeping the same amount of pull-off. Usually it is better to have slightly more pull-off on upper thread than on lower thread.

If it becomes necessary to move looper thread pull-off (AF), be sure to take up all end play in needle drive shaft before tightening. If upper looper is located so that it is higher over throat plate than recommended in (Fig. 11), the purl will tend to form near top edge. If upper looper is too low, the purl will form nearer bottom edge.

THREAD TENSIONS

The needle thread tension required is a function of needle thread and material being sewn. In general, lower looper thread tension should be set as high as possible without causing needle thread to be pulled down. Upper looper thread tension should be increased as long as the elasticity of the chain increases, or until the purl is pulled too far over the top.

Union Special 39500QS - THREAD TENSIONS - 1

text_image Technical diagram of an electric motor with labeled components and rotation direction indicator

Fig. 21

TO REMOVE CRANKSHAFT

Crankshaft can be withdrawn easier if these steps are followed:

  1. Drain oil by removing plug screw located on back of machine near bottom edge of base.
  2. Remove top and bottom covers of machine.
  3. Remove feed eccentric nut (A, Fig. 21) and washer (B), and, with the aid of the eccentric extractor, slip off the eccentrics (C).
  4. Remove key (D).
  5. Remove three counterweights (E). Identify these counterweights so that they will be re-assembled in the proper places.
  6. Remove screw (F) which holds crankshaft split bearing. This screw is reached through bottom of bed casting.

  7. Remove caps of bearings on crankshaft at points G, H and J. When re-assembling bearing caps make sure they are in their original position. Trade marks are stamped on both halves of the caps and both trade marks should be on the same side of the bearings. Also, screws should be re-assembled in the same holes from which they were removed.

  8. Loosen clamp nut (A, Fig. 22) which holds upper knife driving arm (B). Access to clamp nut is through top cover. Draw driving arm to the left until upper knife driving lever (C) and connecting

Union Special 39500QS - TO REMOVE CRANKSHAFT - 1

text_image Technical diagram of a mechanical assembly with labeled parts A, B, C, D, and E

Fig. 22

rod (D) drop, allowing removal of bearing cap (E). This is at bearing point (K, Fig. 21) on crank shaft. Observe same precautions when re-assembling cap as described in 7 above.

  1. Remove screw (L, Fig. 21) which holds inner right crankshaft bearing. This screw is reached through bottom of bed casting.

  2. Loosen two screws (M) in fan collar; remove both halves of cooling fan.

  3. Remove screw (N); take off pulley cap (P).

  4. Loosen two screws (R); remove pulley (S).

  5. Remove three screws (T); take off bearing retaining plate (U); also, spacer collars (V) and (W) may be removed at this time.

  6. Crankshaft may now be removed.

  7. If necessary to replace ball bearing (X), it should be pressed off shaft on an arbor press. In replacing bearing it must be pressed on carefully until it seats against ground thrust washer (Y).

  8. Carefully observing reverse of the foregoing operations should simplify re-assembly of crankshaft. Checking exploded view drawings for location of various parts and constant testing for binds during re-assembly will also prove helpful.

  9. Before re-assembling, thoroughly clean and dry top and bottom covers and gaskets. Before re-assembling bottom cover make sure that spring pressed oil wick which lubricates left crankshaft bearing is inserted in hole in casting and that it contacts shaft. The wick stands vertically on its spring against bottom cover. Coat oil drain plug with a sealing compound before re-assembling to prevent oil leakage. No. 1 Crane Lead Seal is recommended.

ORDERING REPAIR PARTS

ILLUSTRATIONS

This catalog has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shown so that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listing of the parts with their part numbers, description and the number of pieces required in the particular view being shown.

Numbers in the first column are reference numbers only, and merely indicate the position of that part in the illustration. Reference number should never be used in ordering parts. Always use the part number listed in the second column.

Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting their descriptions under the description of the main sub-assembly. Example:

2529477 KECrankshaft and Needle Driving Arm Crank Assembly----1
2629477 MCNeedle Driving Arm Crank and Connecting Rod Assembly----1
2722768 CScrew, for needle driving arm connecting rod pin----1
2822596 HScrew, for needle driving arm crank----1
2922587 MScrew, for needle driving arm connecting rod---2
3051-228 Blk.Vent Plug----1
3139541 AFeed Driving Eccentric Key----1
3230-106 Blk.Wood Plug----1
33CO67 ECork Plug----1
3440-46Washer----1
35258Nut----1

It will be noted in the above example that the needle driving arm crank, needle bearing or connecting rod are not listed. The reason is that replacement of these parts individually is not recommended, so the complete sub-assembly should be ordered.

Where the parts for all the styles covered in this catalog are not the same, the difference will be shown in the illustration or mentioned in the descriptions. When a part is used in all machines covered by this catalog no machine style will be mentioned.

At the back of the book will be found a numerical index of all the parts shown in this book. This will facilitate locating the illustration and description when only the part number is known.

IDENTIFYING PARTS

Where the construction permits, each part is stamped with its part number. On some of the smaller parts, and on those where construction does not permit, an identification letter is stamped in to distinguish the part from similar ones.

PART NUMBERS REPRESENT THE SAME PART, REGARDLESS OF CATALOG IN WHICH THEY APPEAR.

USE GENUINE NEEDLES AND REPAIR PARTS

Success in the operation of these machines can be secured only with genuine UNION SPECIAL Needles and Repair Parts as furnished by the Union Special Corporation, its subsidiaries and authorized distributors. They are designed according to the most scientific principles, and are made with utmost precision. Maximum efficiency and durability are assured.

Genuine needles are packaged with labels marked Union Special®. Genuine repair parts are stamped with the Union Special trademark, U S Emblem. Each trademark is your guarantee of the highest quality in materials and workmanship.

TERMS

Prices are net cash and subject to change without notice. All shipments are forwarded f.o.b. shipping point. Parcel post shipments are insured unless otherwise directed. A charge is made to cover postage and insurance.

TORQUE REQUIREMENTS

Torque (measured in inch-pounds) is a rotating force (in pounds) applied through a distance by a lever (in inches or feet). This is accomplished by a wrench, screw driver, etc. Many of these devices are available, which when set at the proper amount of torque will tighten the part to the correct amount and no tighter.

All straps and eccentrics should be tightened to 19-21 inch-pounds (22-24 cm/kg) unless otherwise noted. All other nuts, bolts, screws, etc., should be tightened by hand as tightly as possible, unless otherwise noted.

The screws requiring a specific torque, will be indicated on the picture plates.

Union Special 39500QS - TORQUE REQUIREMENTS - 1

text_image Exploded view diagram of a device with numbered parts and exploded views, including labeled parts like 'Union Special' and assembly instructions.

MAIN FRAME, PRESSER FOOT RELEASE PARTS MISCELLANEOUS COVERS AND PLATES

Ref.No.PartNo.DescriptionAmRec
139557 BPresser Spring Plunger Cap Nut1
239557 EPresser Spring Plunger Locking Nut1
339557 CPresser Spring Plunger Adjusting Screw1
439557 FLock Nut, for adjusting screw1
539557Presser Spring1
639557 APresser Spring Plunger1
739563 FTop Cover Needle Thread Eyelet, for all Styles except 39500 RD, RL, TK1
7A39563 WTop Cover Needle Thread Eyelet, for Styles 39500 RD, RL, TK1
822569 BScrew, for top cover needle thread eyelet2
939556 APresser Foot Release Bushing1
1039582 ADTop Cover, for all Styles except 39500 RD, RL, TK1
-39582 AKTop Cover, for Styles 39500 RD, RL, TK1
1139582 AFOil Filler Cover1
1239582 VSpring1
1339582 AGHinge Bracket1
1451-103 Blk.Hinge Pin1
1539582 WOil Guard1
1622562 AScrew, for hinge bracket1
1739582 AETop Cover Gasket1
1822541Screw, for top cover8
19667 D-8Dowel Pin2
2022565 SSpot Screw, for upper looper drive lever shaft1
2122569 DScrew, for oil collector plate1
2222565Set Screw, for upper looper thread tube assembly and for upper looper drive lever shaft2
2339594 ROil Collector Plate1
2422571 EMagnetic Oil Drain Plug Screw1
2529477 GWUpper Looper Thread Tube Assembly, for all Styles except 39500 TK1
25A29477 HJUpper Looper Thread Tube Assembly, for Style 39500 TK1
2639568 GThread Tube, for No. 29477 GW1
26A39568 PThread Tube, for No. 29477 HJ1
2739568 JThread Tube Tension Spring1
2822743Set Screw, for thread tube tension spring1
2939501 KCloth Plate Stud1
3022569Screw, for cloth plate stud1
3139535 HFeed Bar Guide1
3222569 CScrew, for feed bar guide1
3322565 FScrew, for feed adjusting pin1
3422569 BScrew, for oil filter screen and strainer2
3539594 GOil Filter Screen1
3639594 HOil Strainer, felt1
3739578 KCloth Plate Fabric Guard1
38138Screw, for cloth plate fabric guard2
3922657 D-12Screw, for cloth plate1
4039501 DCCloth Plate, for semi or fully submerged installation on all Styles except 39500 TJ1
40A39501 ECCloth Plate, for non submerged installation on all Styles except 39500 TJ1
40B39501 EBCloth Plate, for non submerged installation on Style 39500 TJ1
40C39501 DBCloth Plate, for semi or fully submerged installation on Style 39500 TJ1
4139599Tape Guide, for Styles 39500 TJ1
4269 HWasher, for tape guide2
4322569Screw, for tape guide2
4422569 DScrew, for chip guard2
4539578 WChip Guard, for all Styles except 39500 TJ1
39578 TChip Guard, for Style 39500 TJ1
4622569 KScrew, for oil sight gauge1
4722894 AEScrew, for lower looper bar driving lever shaft2
4839593 HOil Sight Gauge1
49660-243Oil Gauge Seal Ring1
5039582 FBottom Cover Extension1
5122653 D-4Screw, for bottom cover extension2
5239582 BVAir Duct, upper1
538372 AWasher, for upper air duct2
5422569 CScrew, for upper air duct2
5539582 BMBase Plate1
5622541 BScrew, for base plate2
5739595Isolator, for all Styles except 39500 TJ4
39595Isolator, for Style 39500 TJ2
5839582 BLAir Duct, outer1
5922569 DScrew, for lower and outer air duct4
6039582 BKAir Duct, lower1
6122586 RScrew, for bottom cover1
6222541 BScrew, for bottom cover12
6351295 BIsolator, for Style 39500 TJ2
6439532 ACloth Plate Latch Spring1
6590Screw, for latch spring2
6639582 BHBottom Cover Gasket1
6739582 BGBottom Cover1
6839593 COil Gauge Float1
6939593 DOil Gauge Indicator1

Union Special 39500QS - TORQUE REQUIREMENTS - 2

text_image A-NFEDLE DRIVE BEARING B-UPPER LOOPER DRIVE BEARING C-UPPER KNIFE DRIVE BEARING D-Lower LOOPER DRIVE BEARING TORQUE TO 19-21 in. lbs. (22-24 cm. kg.)

A-NEEDLE DRIVE BEARING
B-UPPER LOOPER DRIVE BEARING
C-UPPER KNIFE DRIVE BEARING
D-LOWER LOOPER DRIVE BEARING

CRANKSHAFT MECHANISM AND BUSHINGS

Ref. No.Part No.DescriptionAmt. Req.
122769 BScrew, for pulley cap1
239521 DPulley Cap1
339521 GPulley1
495Screw, for pulley2
539590 HCrankshaft Ball Bearing Retaining Plate1
622569 BScrew, for crankshaft ball bearing retaining plate3
739590 SSpacer Collar1
839590 RBall Bearing Stop Collar1
9660-268Ball Bearing1
1039590 GCrankshaft Ball Bearing Housing1
1139590 JThrust Washer1
1239591 LCrank Chamber Cooling Fan1
1339591 HCrank Chamber Cooling Fan Collar1
1422894 DScrew, for crank chamber cooling fan collar2
1539590 X YCrankshaft Bearing, inner right per C.R 23716 7/30/821
16660-443"O" Ring1
17660-204"O" Ring1
1839590 POil Slinger Collar1
1977 QScrew, for oil slinger collar1
2022565 FScrew, for crankshaft bearing, inner right1
2139590 DCrankshaft Split Bearing1
2297 AScrew, for crankshaft split bearing2
2329477 KECrankshaft and Needle Driving Arm Crank Assembly1
2429477 MCNeedle Driving Arm Crank and Connection Rod Assembly1
2522768 CScrew, for needle driving arm connecting rod pin1
2622596 HScrew, for needle driving arm crank1
2722587 MScrew, for needle driving arm connecting rod2
2851-228 Blk.Vent Plug1
2939541 AFeed Driving Eccentric Key1
3030-106 Blk.Wood Plug1
31CO67 ECork Plug1
3240-46Washer1
33258Nut1
3439591 BCrankshaft Counterweight, right1
3522747 BScrew, for crankshaft counterweights6
3639590 NStud, for crankshaft split bearing1
3739591 ACrankshaft Counterweight, middle1
3839591 KCrankshaft Counterweight, left1
3987 UScrew, for oil splasher1
4039594 NOil Splasher1
4139544 LLower Looper Bar Bushing1
4239590 TCrankshaft Bearing, inner left1
4339590Crankshaft Bearing, left1
44666-94Oil Wick and Spring1
45667 B-12Dowel Pin2
4622653 B-12Socket Head Cap Screw2
4743243 NDifferential Feed Rocker Shaft Bushing2
4839552 UNeedle Driving Arm Crank Bushing, left1
4939573 KUpper Knife Driving Arm Bushing, left1
5039555 EFoot Lifter Shaft Bushing, left1
5139555 NFoot Lifter Shaft Bushing, right1
5239573 AAUpper Knife Driving Arm Bushing, right1
5339552 PNeedle Driving Arm Crank Bushing, right1

Union Special 39500QS - TORQUE REQUIREMENTS - 3

text_image Technical diagram of mechanical assembly with numbered parts and exploded view, including a detailed inset of a mechanical component.

NEEDLE DRIVE AND FEED MECHANISM

Ref.No.PartNo.DescriptionAmt.Req.
122569 BScrew, for fabric guard mounting bracket2
*28372 AWasher, for fabric guard mounting bracket2
339578 PFabric Guard Mounting Bracket1
487Screw, for fabric guard2
539578 MFabric Guard1
639536 LDifferential Feed Rocker1
722557 EScrew, for differential feed control lever1
839536 UDifferential Feed Control Lever1
939536 VDifferential Feed Control Spring1
1039536 YScrew, for control lever connecting link2
1139536 WControl Lever Connecting Link1
1222565 FScrew, for feed adjusting pin1
1339535 EFeed Adjusting Pin1
1412934 ALock Nut, for differential feed control adjusting rod, for all Styles except 39500 TJ, TK1
1539536 AHFriction Nut, for differential feed control adjusting rod, for all Styles except 39500 TJ, TK1
1639198 DSpring Washer, for differential feed control adjusting rod, for all Styles except 39500 TJ, TK1
1725 CCDifferential Feed Stop Screw, for all Styles except 39500 TJ, TK1
17A22728 ADifferential Feed Stop Screw, for Styles 39500 TJ, TK1
188372 AWasher, for differential feed stop screw1
1988 AScrew, for ratchet stop spring, for all Styles except 39500 TJ, TK2
2039636 ERatchet Stop Spring, for all Styles except 39500 TJ, TK1
2139636 CDifferential Feed Control Adjusting Rod, for all Styles except 39500 TJ, TK1
21A39536 ABDifferential Feed Control Adjusting Rod, for Styles 39500 TJ, TK1
2239636 APlain Feed Control Adjusting Rod, for all Styles except 39500 TJ, TK1
2339636Differential Feed Control Mounting Bracket, for all Styles except 39500 TJ, TK1
23A39536 AJDifferential Feed Control Mounting Bracket, for Styles 39500 TJ, TK1
2439636 BPlain Feed Control Adjustable Stop, for all Styles except 39500 TJ, TK1
2539636 DDifferential Feed Control Adjustable Stop, for all Styles except 39500 TJ, TK1
25A39536 ACDifferential Feed Control Adjustable Stop, for Style 39500 TJ, TK1
2643139 ANut, for stop screw1
2718Nut, for differential feed control lever screw1
2822824 BScrew, for differential feed control mounting bracket2
2922569 BScrew, for feed bar guide, right2
3053634 CWasher, for feed bar guide, right2
3139535 DFeed Bar Guide, right1
3239536 SDifferential Feed Bar Driving Stud1
3339536 XDifferential Feed Bar Guide Block1
3439534 BDifferential Feed Bar1
3539535 JMain and Differential Feed Bar Guide Block1
3639536 RFeed Bar Driving Connection Bushing1
3739536 PDifferential Feed Drive Link1
3839536 ENut, for differential feed bar driving stud1
3939536 N-247Differential Feed Regulating Sliding Block, marked "A", .247 inch (6,274 mm)1
-39536 N-248Differential Feed Regulating Sliding Block, marked "B", .248 inch (6,300 mm)1
-39536 N-249Differential Feed Regulating Sliding Block, marked "C", .249 inch (6,325 mm)1
4028Screw, for differential feed regulating sliding block1
4139536 JDifferential Feed Drive Connecting Rod Stud1
4239540 B-10Main Feed Driving Eccentric, for Style 39500 TJ1
-39540 B-12Main Feed Driving Eccentric, for Style 39500 TK1
-39540 B-14Main Feed Driving Eccentric, for Styles 39500 QS,QT,RD,RL,TM,TT -1
-39540 B-16Main Feed Driving Eccentric, for Style 39500 RT1
4339536 KFeed Rocker Drive Connecting Bushing1
4439536 ENut, for differential feed drive connecting rod stud1
4522565 BScrew, for differential feed rocker shaft2
4639536 MDifferential Feed Rocker Shaft1
47CO67 FCork, for differential feed rocker shaft1

* Note: On Style 39500 TJ also use two No. 8372 A washers in front of No. 39578 P.

Union Special 39500QS - TORQUE REQUIREMENTS - 4

text_image Technical diagram of mechanical assembly with numbered parts and exploded views, including disassembled components and assembly details.

NEEDLE DRIVE AND FEED MECHANISM

Ref.No.PartNo.DescriptionAmt.Req.
1 thru 47See preceding page
4822569 CScrew, for thrust finger2
4953634 CWasher, for thrust finger2
5039536 HThrust Finger1
51258Nut, for crankshaft1
5239540 B-4Differential Feed Driving Eccentric, for Styles 39500 QS, QT,RD, TJ, TK, TT1
-39540 B-6Differential Feed Driving Eccentric, for Style 39500 RT1
-39540 CDifferential Feed Driving Eccentric, for Styles 39500 RL, TM1
5340-46Washer, for crankshaft1
5439580 JThroat Plate Support1
5522768Screw, for throat plate support2
5639536 FDifferential Feed Drive Connecting Rod, for Styles 39500 QS,QT, RD, RT, TJ, TK, TT1
-39536 GDifferential Feed Drive Connecting Rod, for Styles 39500 RL,TM1
5722541 AScrew, for feed bar guide, left2
5853634 CWasher, for feed bar guide, left2
5939635 AFeed Bar Guide, left1
6039536 AFMain Feed Bar Driving Connection1
6139538Feed Lift Block1
6294Screw, for main feed dog1
6322726 LScrew, for differential feed bar guide block1
64Main Feed Dog (See Pages 39, 41)1
6539534 AMain Feed Bar1
6693Screw, for differential feed dog1
67Differential Feed Dog (See Pages 39, 41)1
6822569 GScrew, for feed bar thrust washer3
6939534 HDifferential Feed Bar Thrust Washer1
7039552 TNeedle Driving Arm Assembly, marked "G", for Styles 39500RD, RL, TK1
7114077Nut, for needle clamp stud1
7239551 GNeedle Spacer1
7361351 K-625Needle Stop Pin1
7439551 FNeedle Clamp Stud1
7522596 EScrew, for needle driving arm1
7687 UScrew, for oil splasher1
7739594 NOil Splasher1
7822513Screw, for looper thread pull-off1
7987 UScrew, for needle thread pull-off1
8039563 GNeedle Thread Pull-off1
8114077 ANut, for needle clamp stud, for Styles 39500 QS, QT, RT, TJ,TM, TT1
8239551 HNeedle Clamp Washer, for Styles QS, QT, RT, TJ, TM, TT1
83154 GASNeedle, for all Styles except 39500 RT1 or 2
-154 GBSNeedle, for Style 39500 RT1
8439552 ZNeedle Driving Arm, marked "B", for Styles 39500 QS, QT,RT, TM, TT1
-39552 JNeedle Driving Arm, marked "F", for Style 39500 TJ1
8550-774 Blk.Stop Pin1
8622596 EScrew, for needle driving arm1
8739551 JNeedle Clamp Stud, for Styles 39500 QS, QT, RT, TJ, TM,TT-1
8839568 ALooper Thread Pull-off1
8939568 YLooper Thread Pull-off Lever1
9088 BScrew, for looper thread pull-off lever2
91660-207Oil Seal Ring, for needle driving shaft1
9239552 CNeedle Driving Arm Crank Thrust Washer1
9339543 YNeedle Drive Shaft Thrust Collar1
9422782 AScrew, for needle drive shaft thrust collar1
9539552 RNeedle Driving Shaft1
96161Adjusting Rod Stop Collar, upper for Styles 39500 TJ, TK1
9788Screw, for upper adjusting rod stop collar1
9839536 ADSpring Washer, for differential feed control adjusting rod forStyles 39500 TJ, TK1
99161 AAdjusting Rod Stop Collar, lower, for Styles 39500 TJ, TK1
10022764Screw, for lower adjusting rod stop collar1

Union Special 39500QS - TORQUE REQUIREMENTS - 5

text_image TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 14 in. lbs. (16 cm. kg.) TORQUE TO 25-26 in. lbs. (29-30 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) TORQUE TO

UPPER AND LOWER LOOPER DRIVING PARTS

Ref.No.PartNo.DescriptionAmt.Req.
139508 AUpper Looper, marked "CC", for all Styles except 39500 TK1
-39508 CUpper Looper, marked "CJ", for Style 39500 TK1
239543Upper Looper Holder1
322564 GScrew, for upper looper holder1
439543 AUpper Looper Holder Collar1
522 KHScrew, for upper looper holder collar1
61025 LLock Screw, for bushing and cam guide1
722565 HScrew, for bushing and cam guide1
839543 TCam Follower1
* 939543 SUpper Looper Bushing and Cam Guide1
*1039543 KUpper Looper Drive Shaft1
1122503 FAdjusting Screw, for cam follower locking clamp1
1239543 ECam Follower Locking Clamp1
1397Screw, for upper looper ball joint fork2
1439544 JUpper Looper Ball Joint Fork1
15482 CUpper Looper Shaft Collar1
1622894 CScrew, upper looper shaft collar2
1722565Screw, for upper looper drive lever shaft1
1839543 XUpper Looper Drive Lever Shaft1
1922565 SSpot Screw, for upper looper drive lever shaft1
2039543 WUpper Looper Drive Lever1
2139543 MClamp Collar, for upper looper drive shaft1
2222562 AScrew, for clamp collar1
2339543 PThrust Washer, for upper looper drive shaft2
2439543 UUpper Looper Connecting Rod1
2522729 DScrew, for upper looper connecting rod4
2687 UScrew, for oil splasher1
2739594 NOil Splasher1
28666-255Felt Plug, for connecting rod1
2977Screw, for lower looper bar connecting link pin1
3039544 BLower Looper Bar Connecting Link1
3139544 DLower Looper Bar Connecting Link Pin2
3277Screw, for lower looper bar connecting link pin1
3322894 AEScrew, for lower looper shaft2
34482 CLower Looper Shaft Collar1
3522894 CScrew, for lower looper shaft collar2
36660-206"O" Ring, for lower looper shaft1
3739544 VLower Looper Shaft1
3839508 BLower Looper1
3939151Nut, for lower looper bar1
4039544Lower Looper Bar1
4129126 DFLower Looper Bar Driving and Connecting Rod Assembly1
4222729 DScrew, for connecting rod2
4339544 ULower Looper Bar Driving Lever1
44666-255Felt Plug, for connecting rod1
4597Screw, for ball joint guide fork2
4639544 SBall Joint Guide Fork1
4739544 NLower Looper Drive Lever Connecting Rod1
4822729 EScrew, for connecting rod2
4987 UScrew, for oil splasher1
5039594 NOil Splasher1

* The use of assembly No. 29126 EC is recommended instead of the individual parts.

Union Special 39500QS - TORQUE REQUIREMENTS - 6

text_image TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) 24A 25A 24B TORQUE TO 19-21 in. lbs. (22-24 cm. kg.) 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

UPPER AND LOWER KNIFE MECHANISM AND PRESSURE PLATE ASSEMBLY

Ref.No.PartNo.DescriptionAmt.Req.
139573 JUpper Knife Drive Connecting Rod1
222587 JScrew, for upper knife drive connecting rod2
339573 EUpper Knife Driving Lever1
455235 ENut, for upper knife driving lever1
56042 AWasher, for upper knife driving lever1
655235 DLocking Stud, for upper knife driving lever1
739573 AUpper Knife Driving Arm Washer1
839573 HUpper Knife Driving Arm1
939571 CUpper Knife Clamp Stud, for Styles 39500 QT,TM,TT1
-39571 DUpper Knife Clamp Stud, for Styles 39500 QS, RD, RL, RT, TK1
1039572Upper Knife Holder Block, for Styles 39500 QS, RD, RL, RT, TK1
-39572 AUpper Knife Holder Block, for Styles 39500 QT,TM,TT1
1122738Screw, for upper knife clamp stud, for all Styles except 39500 TJ1
1239570 JUpper Knife, for all Styles except 39500 TJ1
1339571 FUpper Knife Clamp, for all Styles except 39500 TJ1
1439571 BUpper Knife Chain Guard, for all Styles except 39500 TJ1
1514077Nut, for upper knife clamp stud, for all Styles except 39500 TJ1
1622588 JScrew, for lower knife clamp1
1739550 ZLower Knife Clamp1
1839550 MLower Knife Clamp Spring1
1939549 JLower Knife1
2039550 NLower Knife Holder, for all Styles except 39500 TJ1
-39550 SLower Knife Holder, for Style 39500 TJ1
2139550 ELower Knife Holder Spring1
22Throat Plate (See Pages 39, 41)1
2322524Screw, for throat plate1
2439525Needle Guard, front, for Styles 39500 QS, QT, RT, TJ, TM,TT1
24A39525 FNeedle Guard, front, for Style 39500 RL1
24B39525 MNeedle Guard, front, for Styles 39500 RD, TK1
2539525 ANeedle Guard, rear, for Styles 39500 QS, QT, RT, TJ, TM, TT1
25A39525 NNeedle Guard, rear, for Styles 39500 RD, RL, TK1
2622585 AScrew, for needle guards2
2739580 AThroat Plate and Lower Knife Support Bracket, for all Styles except 39500 TK1
27A39580 AEThroat Plate and Lower Knife Support Bracket, for Style 39500 TK1
2839580 FWasher, for throat plate and lower knife support bracket2
2922653 B-12Screw, for throat plate and lower knife support bracket2
3014077Nut, for lower knife holder locking screw1
3122892 BLocking Screw, for lower knife holder1
3239550 CLower Knife Holder Locating Stud1
3322729 BScrew, for lower knife holder locating stud1
3422569 CScrew, for pressure plate assembly on Styles 39500 QT, RD,RL, RT, TM,TT-2
3539571 AUpper Knife Clamp Nut, for Style 39500 TJ1
3639571 EUpper Knife Clamp, for Style 39500 TJ1
3739270 EUpper Knife, for Style 39500 TJ1
3822650 CB-4Set Screw, for upper knife clamp on Style 39500 TJ1
3922829Screw, for upper knife holder on Style 39500 TJ1
4039572 BUpper Knife Holder, for Style 39500 TJ1
4139580 EShim, for throat plate and lower knife support bracket on Style 39500 TK1
4229480 GXPressure Plate Assembly, for Styles 39500 QT, RD, RL, RT, TM, TT1
4321388 YSpanner Wrench1
4435751 DShoulder Screw, for mounting bracket1
4539531 JMounting Bracket1
4639531 KShaft Bracket1
4722597 ESet Screw, for shaft bracket1
4895Lock Screw, for shaft bracket1
4939531 PPressure Plate Shaft1
5022738Screw, for pressure plate2
5139531 SPressure Plate1
5239531 NActuating Collar1
5322894 YSet Screw, for actuating collar1
5439531 RPressure Plate Tension Spring1
5515037 ALock Nut, for shoulder screw1
5622743Set Screw, for pressure plate shaft1
5739531 MPressure Plate Shaft Collar1
5839531 HOperating Lever1
5977 ASet Screw, for operating lever1
6022580 AScrew, for tension spring1
6139531 LTension Spring, for shoulder screw1

Union Special 39500QS - TORQUE REQUIREMENTS - 7

Ref.No.PartNo.DescriptionAmt.Req.
122566 BScrew, for foot lifter lever1
239555 FFoot Lifter Lever Connecting Link1
3660-142Cotter Pin, for foot lifter lever connecting link2
439555 DFoot Lifter Intermediate Lever1
539555 BFoot Lifter Lever Spring1
639555Foot Lifter Lever1
739555 CFoot Lifter Lever Arm1
812538Lock Nut, for foot lifter lever arm2
922597 EScrew, for foot lifter lever arm2
10627Screw, for foot lifter lever arm1
1112865Thrust Collar, for foot lifter lever shaft1
1288Screw, for thrust collar2
1339555 AFoot Lifter Lever Shaft1
14258 ANut, for presser arm screw pin1
1522791 HScrew Pin, for presser arm1
1639556 FPresser Arm1
1722704Screw, for chain cutting knife, for Styles 39500 RD, RL, TK1
1839556 KChain Cutting Knife, marked "J", for Styles 39500 RD, RL, TK1
19605 AScrew, for presser foot hold down plate, for all Styles except 39500 QS, TJ2
2039556 HPresser Foot Hold Down Plate, for all Styles except 39500 QS, TJ1
21Presser Foot (See Pages 39, 41)1
2243139 ANut, for looper thread eyelet screw2
2322569 BScrew, for looper thread eyelet mounting bracket1
2439568 DLooper Thread Eyelet Mounting Bracket1
2539568 LUpper Looper Thread Eyelet1
2639568 BLower Looper Thread Eyelet1
27376 AScrew, for looper thread eyelets2
2839568 EAuxiliary Looper Thread Eyelet1
2939568 RFrame Looper Thread Eyelet1
3022569 DScrew, for frame looper thread eyelet1
3122569 DScrew, for frame needle thread eyelet1
3239563 HFrame Needle Thread Eyelet1
3339592 AHNut, for tension post on all Styles except 39500 RD, RL, TK3
-39592 AHNut, for tension post on Styles 39500 RD, RL, TK4
348372 AWasher, for tension post on all Styles except 39500 RD, RL, TK3
-8372 AWasher, for tension post on Styles 39500 RD, RL, TK4
3522806 AScrew, for tension post mounting bracket1
3622847 BScrew, for tension post mounting bracket1
3739592 AMTension Post Bar, for all Styles except 39500 RD, RL, TK1
-39592 ANTension Post Bar, for Styles 39500 RD, RL, TK1
3839592 AG-3Tension Post Mounting Bracket, for all Styles except 39500 RD, RL, TK1
-39592 AG-5Tension Post Mounting Bracket, for Styles 39500 RD, RL, TK1
3939592 AFTension Disc Felt, for all Styles except 39500 RD, RL, TK3
-39592 AFTension Disc Felt, for Styles 39500 RD, RL, TK4
4039592 ALTension Post, for all Styles except 39500 RD, RL, TK3
-39592 ALTension Post, for Styles 39500 RD, RL, TK4
4139592 ADThread Tension Disc, for all Styles except 39500 RD, RL, TK6
-39592 ADThread Tension Disc, for Styles 39500 RD, RL, TK8
4239592 AJSpring Shield, for all Styles except 39500 RD, RL, TK3
-39592 AJSpring Shield, for Styles 39500 RD, RL, TK4
4339592 AR-4Looper Thread Tension Spring, for Styles 39500 RD, RL, RT2
-39592 AR-5Looper Thread Tension Spring, for Styles 39500 QS, QT, TJ, TK, TM, TT2
-39592 AR-5Needle Thread Tension Spring, for Style 39500 TM1
-39592 AR-8Needle Thread Tension Spring, for Styles 39500 QS, QT, RT, TJ, TT1
-39592 AR-8Needle Thread Tension Spring, for Styles 39500 RD, RL, TK2
4439592 AKTension Spring Ferrule, for all Styles except 39500 RD, RL, TK3
-39592 AKTension Spring Ferrule, for Styles 39500 RD, RL, TK4
4539592 AANeedle Tension Nut, green, also for right needle on Styles 39500 RD, RL, TK1
-39592 ABUpper Looper Tension Nut, blue1
-39592 ACLower Looper Tension Nut, red1
-39592 ZLeft Needle Tension Nut, yellow, for Styles 39500 RD, RL, TK1

Union Special 39500QS - TORQUE REQUIREMENTS - 8

FEED DOGS, THROAT PLATES AND PRESSER FEET

Ref. No.Part No.DescriptionAmt. Req.
139526 SDifferential Feed Dog, marked "M", 16 t.p.i., for Styles 39500 QS, RT1
239505 SMain Feed Dog, marked "R", 16 t.p.i., for Styles 39500 QS, QT, RT1
339524 SThroat Plate, marked "AK", for Style 39500 QS1
439520 SPresser Foot, for Style 39500 QS1
539597 SPresser Foot Stitch Tongue, marked "EB"1
639530 GPresser Foot Hinge Spring1
722768 BScrew, for stitch tongue and hinge spring1
891 AScrew, for stripper blade2
939530 FStripper Blade1
1039526 TDifferential Feed Dog, marked "N", 16 t.p.i., for Style 39500 QT1
1139524 TThroat Plate, marked "AL", for Styles 39500 QT, TM, TT-1
1239520 MPresser Foot, for Styles 39500 QT, TM, TT1
13J87 JScrew, for stitch tongue and hinge spring1
1439530 GPresser Foot Hinge Spring1
1539597 TPresser Foot Stitch Tongue, marked "EC"1
1639526 ADDifferential Feed Dog, marked "AJ", 16 t.p.i., for Style 39500 RD1
1739505 ADMain Feed Dog, marked "AH", 16 t.p.i., for Styles 39500 RD, RL1
1839524 WThroat Plate, marked "AN", for Styles 39500 RD, RL, TK1
1939520 ADPresser Foot, for Styles 39500 RD, RL1
2022768 BScrew, for stitch tongue and hinge spring1
2139530Presser Foot Hinge Spring1
2239597 ADPresser Foot Stitch Tongue, marked "EL"1
2339526 ALDifferential Feed Dog, marked "AY", 16 t.p.i., for Style 39500 RL1

Union Special 39500QS - TORQUE REQUIREMENTS - 9

FEED DOGS, THROAT PLATES AND PRESSER FEET

Ref.No.PartNo.DescriptionAmt.Req.
139526 SDifferential Feed Dog, marked "M", 16 t.p.i., forStyles 39500 QS, RT----1
239505 SMain Feed Dog, marked "R", 16 t.p.i., for Styles39500 QS, QT, RT----1
339524 ATThroat Plate, marked "BF", for Style 39500 RT----1
439520 ATPresser Foot, for Style 39500 RT----1
5J87 JScrew, for stitch tongue and hinge spring----1
639530 GPresser Foot Hinge Spring----1
739597 ATPresser Foot Stitch Tongue, marked "ET"-1
839526 BFDifferential Feed Dog, marked "BZ", 12 t.p.i., forStyle 39500 TJ----1
922747Screw, for chaining feed dog on Styles 39500 TJ, TM,TT----1
1039505 ASMain Feed Dog, marked "FA", 12 t.p.i., for Style39500 TJ----1
1139505 AVChaining Feed Dog, marked "FB", 16 t.p.i., for Style39500 TJ----1
1239524 BFThroat Plate, marked "BK", for Style 39500 TJ----1
1339520 BFPresser Foot, for Style 39500 TJ----1
1422768 BScrew, for stitch tongue and hinge spring----1
1539530Presser Foot Hinge Spring----1
1639597 PPresser Foot Stitch Tongue, marked "EA"-1
1722798 BScrew, for presser foot tape guide----1
1839530 BFPresser Foot Tape Guide----1
1939526 ATDifferential Feed Dog, marked "FF", 12 t.p.i., forStyle 39500 TK----1
2039505 ATMain Feed Dog, marked "FE", 12 t.p.i., for Style39500 TK----1
2139524 WThroat Plate, marked "AN", for Styles 39500 RD, RL,TK----1
2239529 WPresser Foot, for Style 39500 TK----1
2322768 BScrew, for stitch tongue and hinge spring----1
2439530Presser Foot Hinge Spring----1
2539597 WPresser Foot Stitch Tongue, marked "EF"-1
2639526 MMDifferential Feed Dog, marked "FM", 16 t.p.i., forStyle 39500 TM----1
-39526 BHDifferential Feed Dog, marked "PZ", 16 t.p.i., forStyle 39500 TT (has 5 teeth in each row)----1
2739505 MMMain Feed Dog, marked "FL", 16 t.p.i., for Style39500 TM, TT----1
2839505 AWChaining Feed Dog, marked "FK", 16 t.p.i., for Style39500 TM, TT----1
2939524 TThroat Plate, marked "AL", for Styles 39500 QT, TM,TT----1
3039520 MPresser Foot, for Styles 39500 QT, TM, TT----1
31J87 JScrew, for stitch tongue and hinge spring----1
3239530 GPresser Foot Hinge Spring----1
3339597 TPresser Foot Stitch Tongue, marked "EC"-1

Union Special 39500QS - TORQUE REQUIREMENTS - 10

text_image Technical diagram of a mechanical assembly with numbered components and labeled parts, likely for engineering or manufacturing documentation.

THREAD STANDS, ACCESSORIES AND MISCELLANEOUS TOOLS

Ref.No.PartNo.DescriptionAmt.Req.
121113 FThread Stand Eyelet, for Styles 39500 QS, QT, RT, TJ, TM3
2116Wrench, for 9/32 inch (7.14 mm) nut1
3660-240Thread Tweezers1
421227 BFFeed Eccentric Extractor Hook1
521388 AUSocket Wrench, for 3/8 inch (9.52 mm) nuts holding feed eccentricis1
6660-264"S" Hook, for chains2, 4 or 6
* 7421 D-4Presser Foot Lifter Chain1
-421 D-18Pressure Plate Lifter Chain, for all Styles except 39500 TJ1
8421 D-5 3/4Intermittent Differential Feed Control Chain, for all Styles except 39500 TJ1
9421 D-34Presser Foot Lifter Treadle Chain1
10WR56Allen Wrench, 1/8 inch (3.17 mm) hexagon for Styles 39500 RD, RL, TK1
11651 A-16Nut, for thread stand rod, for Styles 39500 QS, QT, RT, TJ, TM, TT1
12WA9 ALockwasher, for thread stand rod, for Styles 39500 QS, QT, RT, TJ, TM, TT1
13652 J-16Washer, for thread stand rod, for Styles 39500 QS, QT, RT, TJ, TM, TT1
14652 J-24Washer, for thread stand rod, for Styles 39500 QS, QT, RT, TJ, TM, TT1
1521104 AAThread Stand Rod, for Styles 39500 QS, QT, RT, TJ, TM, TT1
1621130 W-3Cone Support, for Styles 39500 QS, QT, RT, TJ, TM, TT1
1722650 CE-6Screw, for cone support1
1822650 CB-4Screw, for thread stand eyelet3
1969 SSpool Pin, for Styles 39500 QS, QT, RT, TJ, TM, TT3
2021104 VPad, for thread cone, for Styles 39500 QS, QT, RT, TJ, TM, TT3
2121101 H-4Thread Stand Complete, for Styles 39500 RD, RL, TK1
2221114 D-4Spool Seat Support1
2322651 CD-5Screw, for spool seat support2
2421104 HNut, for lead eyelet ball split socket1
25652-16Washer, for lead eyelet ball split socket1
2621114 ULead Eyelet Ball Split Socket2
2721114 AThread Stand Base1
2822651 CD-4Screw, for thread stand base1
2922810Screw, for lead eyelet ball split socket1
3021114 TLead Eyelet Socket Ball1
3122651 CD-4Screw, for lead eyelet socket ball1
3221114 S-4Lead Eyelet1
33258 ANut, for spool pin8
34652-16Washer, for spool seat disc4
3521114Spool Seat Disc4
3621114 WSpool Pin4
3721104 VPad, for thread cone4
3821104 B-20Thread Stand Rod1
3921114 H-4Eyelet Support1
4022651 CD-4Screw, for eyelet support1
41660-168Knee Press Pad1 or 2
*4221663 AKnee Press Plate Rod1
*4321663 JKnee Press Rod, for presser foot on all Styles and for pressure plate on all Styles except 39500 QS, TJ, TK1 or 2
*4421663 HKnee Press Shaft1
*4522557 AScrew, for knee press lever1
*4621662 AHKnee Press Lever1
*4721664 CBell Crank Bracket1
*4843137 EWasher, for bell crank bracket1
*4939536 ADSpring Washer, for bell crank bracket1
509271Collar2 or 3
5198Screw, for collar1
52SC468Wood Screw2 or 6
5321662Knee Press Bracket1 or 2
5421665Knee Press Rod Connection2, 4 or 5
5569 FDScrew, for knee press rod connection2
*56421 D-8Pressure Plate Chain, for all Styles except 39500 QS, TJ, TK1
5721664Knee Press Plate1 or 2
5869 FDScrew, for knee press plate1
5921663 AKnee Press Plate Rod1
6021663 GKnee Press Shaft, for differential feed adjustment1
6121663 ELifter Length Rod1
-28604 RContainer of Oil, 16 ounces, Spec. 174 (not shown)1
-652-24Washer, for table top on Style 39500 TJ (not shown)8
-660-458Dust Cover (not shown)1

* Available as extra send and charge items, for lifting presser foot and pressure plate using a knee press.
NOTE: Knee press parts for differential feed not furnished on Style 39500 TJ.

NUMERICAL INDEX OF PARTS

Part No.Page No.Part No.Page No.Part No.Page No.
WA9 A4312934 A2922729 D33
18291407731, 3522729 E33
22 KH3314077 A312273835
25 CC2915037 A352274325, 35
282921101 H-4432274741
30-106 Blk2721104 B-204322747 B27
40-4627, 3121104 H432276431
50-774 Blk3121104 V432276831
51-103 Blk2521104 AA4322768 B39, 41
51-228 Blk2721113 F4322768 C27
WR5643211144322769 B27
CO67 E2721114 A4322782 A31
CO67 F2921114 D-44322791 H37
69 H2521114 H-44322798 B41
69 S4321114 S-44322806 A37
69 FD4321114 T432281043
773321114 U4322824 B29
77 A3521114 W432282935
77 Q2721130 W-34322847 B37
872921227 BF4322892 B35
J87 J39, 4121388 Y3522894 C33
87 U27, 31, 3321388 AU4322894 D27
8831, 37216624322894 Y35
88 A2921662 AH4322894 AE25, 33
88 B3121663 A4328604 R43
902521663 E4329126 DF33
91 A3921663 G4329477 GW25
933121663 J4329477 HJ25
943121663 H4329477 KE27
9527, 35216644329477 MC27
973321664 C4329480 GX35
97 A27216654335751 D35
984322503 F333915133
11643225133139198 D29
13825225243539270 E35
154 GAS31225412539501 K25
154 GBS3122541 A3139501 DB25
1613122541 B2539501 DC25
161 A3122557 A4339501 EB25
25827, 3122557 E2939501 EC25
258 A37, 4322562 A25, 3339505 S39, 41
376 A3722564 G3339505 AD39
421 D-4432256525, 3339505 AS41
421 D-5 3/44322565 B2939505 AT41
421 D-84322565 F25, 27, 2939505 AV41
421 D-184322565 H3339505 AW41
421 D-344322565 S25, 3339505 MM41
SC4684322566 B3739508 A33
482 C33225692539508 B33
605 A3722569 B25, 27, 29, 3739508 C33
6273739520 M39, 41
651 A-164322569 C25, 31, 3539520 S39
652-164322569 D25, 3739520 W41
652-244322569 G3139520 AD39
652 J-164322569 K2539520 AT41
652 J-244322571 E2539520 BF41
660-1423722580 A3539521 D27
660-1684322585 A3539521 G27
660-2042722586 R2539524 S39
660-2063322587 J3539524 T39, 41
660-2073122587 M2739524 W39, 41
660-2404322588 J3539524 AT41
660-2432522596 E3139524 BF41
660-2644322596 H273952535
660-2682722597 E35, 3739525 A35
660-4432722650 CB-435, 4339525 F35
660-4584322650 CE-64339525 M35
666-942722651 CD-44339525 N35
666-2553322651 CD-54339526 S39, 41
667-B-122722653 B-1227, 3539526 T39
667 D-82522653 D-42539526 AD39
1025 L3322657 D-122539526 AL39
6042 A35227043739526 AT41
8372 A25, 29, 3722726 L3139526 BF41
92714322728 A2939526 BH41
125383722729 B3539526 MM41
12865373953039, 41

NUMERICAL INDEX OF PARTS

Part No.Page No.Part No.Page No.Part No.Page No.
39530 F3939550 C3539582 W25
39530 G39, 4139550 E3539582 AD25
39530 BF4139550 M3539582 AE25
39531 H3539550 N3539582 AF25
39531 J3539550 S3539582 AG25
39531 K3539550 Z3539582 AK25
39531 L3539551 G3139582 BG25
39531 M3539551 H3139582 BH25
39531 N3539551 J3139582 BK25
39531 P3539552 C3139582 BL25
39531 R3539552 J3139582 BM25
39531 S3539552 P2739582 BV25
39532 A2539552 R313959027
39534 A3139552 T3139590 D27
39534 B2939552 U2739590 G27
39534 H3139552 Z3139590 H27
39535 D29395553739590 J27
39535 E2939555 A3739590 N27
39535 H2539555 B3739590 P27
39535 J2939555 C3739590 R27
39536 E2939555 D3739590 S27
39536 F3139555 E2739590 T27
39536 G3139555 F3739590 X Y27
39536 H3139555 N2739591 A27
39536 J2939556 A2539591 B27
39536 K2939556 F3739591 H27
39536 L2939556 H3739591 K27
39536 M2939556 K3739591 L27
39536 N-24729395572539592 Z37
39536 N-2482939557 A2539592 AA37
39536 N-2492939557 B2539592 AB37
39536 P2939557 C2539592 AC37
39536 R2939557 E2539592 AD37
39536 S2939557 F2539592 AF37
39536 U2939563 F2539592 AG-337
39536 V2939563 G3139592 AG-537
39536 W2939563 H3739592 AH37
39536 X2939563 W2539592 AJ37
39536 Y2939568 A3139592 AK37
39536 AB2939568 B3739592 AL37
39536 AC2939568 D3739592 AM37
39536 AD31, 4339568 E3739592 AN37
39536 AF3139568 G2539592 AR-437
39536 AH2939568 J2539592 AR-537
39536 AJ2939568 L3739592 AR-837
395383139568 P2539593 C25
39540 B-43139568 R3739593 D25
39540 B-63139568 Y3139593 H25
39540 B-102939570 J3539594 G25
39540 B-122939571 A3539594 H25
39540 B-142939571 B3539594 N27, 31, 33
39540 B-162939571 C3539594 R25
39540 C3139571 D353959525
39541 A2739571 E3539597 P41
395433339571 F3539597 S39
39543 A33395723539597 T39, 41
39543 E3339572 A3539597 W41
39543 K3339572 B3539597 AD39
39543 M3339573 A3539597 AT41
39543 P3339573 E353959925
39543 S3339573 H3539635 A31
39543 T3339573 J353963629
39543 U3339573 K2739636 A29
39543 W3339573 AA2739636 B29
39543 X3339578 K2539636 C29
39543 Y3139578 M2939636 D29
395443339578 P2939636 E29
39544 B3339578 T2543137 E43
39544 D3339578 W2543139 A29, 37
39544 J3339580 A3543243 N27
39544 L2739580 E3551295 B25
39544 N3339580 F3553634 C29, 31
39544 S3339580 J3155235 D35
39544 U3339580 AE3555235 E35
39544 V3339582 F2561351 K-62531
39549 J3539582 V25

Union Special Wants to Help You Cut Sewing Machine Maintenance Costs

Union Specialis offering two practical systems to help pinpoint and reduce your sewing machine maintenance costs: a record keeping system to help spot machines requiring abnormally high maintenance, and a parts inventory system to speed routine repairs.

Machine Maintenance Records

Repair-prone machines or inexperienced competent operators can eat up your maintenance dollars in short order. To help spot these problems, Union Special suggests two variations of a simple maintenance record keeping system using cards provided by Union Special.com

The first system utilizes a "Machine Maintenance Record" card (Form 237) for each sewing machine in a plant. When a repair is required, the card is pulled from the file and the repair date, parts used, and their cost are entered in the spaces provided and the card is refiled.

Union Special 39500QS - Machine Maintenance Records - 1

text_image MACHINE MAINTENANCE RECORD MARKER NAME STYLE TYPE NEEDLE SERIAL NO. GATE PUNCH. DATE SWIKOL.PART USED COST CASE SWIKOL.PART USED COST / / / / / / / / / / / / / / / / Machine Maintenance Record card NAME STICKLY LISTING BY FORM 001-124 (SHEET 11.2.5)

The second system is normally used when more detailed information on repair costs is desired. Two record cards are used: a "Repair Request Card" (Form 234), and a "Machine Repair Record" (Form 233). When a machine requires service, the forelady or foreman fills out the top of a "Repair Request Card" and gives it to a mechanic. He fills in the time the repair work is started, the parts used and their cost,

and the completion time. This data is then transferred to the permanent "Machine Repair Record" kept in the office.

Whichever system is used, management now has an invaluable tool to reduce needless maintenance costs.

Repair Part Inventories

While record keeping tells management which machines require abnormally high maintenance, it does little to help reduce the downtime caused by routine repairs. To alleviate this situation, Union Special recommends that manufacturers establish a formal parts inventory system for each type of sewing machine they operate.

Excessive machine downtime and wasted hours by mechanics can be eliminated with an orderly in-plant inventory of the most commonly needed parts. There is no longer a need to cannibalize other machines for spare parts. Long waits for deliveries are avoided and machine downtime is kept to a minimum. The cost of a parts inventory is small when the overall savings are considered.

Union Special 39500QS - Repair Part Inventories - 1

text_image MACHINE REPAIR RECORD CARD DATE: SYMBOL REPAIR REQUEST CARD Date: MACKER ORDER. MACKER NAME... ORDER: MACKER NO. ORATORIE NO. PARTS USED PAGE: RIGHT NUMBER: COPY: FORM 233- Machine Repair Record card FORM 234- Repair Request Card TIME STARTED TIME COMPLETED MECHANICS NO. : KSS

### ### ### ### ### ###

For free sample copies of the machine record cards and spare part inventory lists for a variety of the most popular machines, contact your local Union Special Representative or write direct to Union Special.

Union Special Industrial Sewing Equipment

Style 39500 QS

Suggested Minimum Spare Parts List*

Part NumberDescriptionMinimum Quantity Per 5 MachinesPart NumberDescriptionMinimum Quantity Per 5 Machines
39520 SPresser foot139570 JUpper knife4
39530Presser foot hinge spring239549 JLower knife4
39597 SStitch tongue marked “EB”122588 AScrew for lower knife clamp1
39530 FStripper blade139508 BLower looper1
91 AScrew for stripper blade239508 AUpper looper, marked “CC”1
39505 SMain feed dog, 16 TPI, marked “R”122564 GScrew for upper looper2
94Screw for main feed dog239551 FNeedle clamp stud1
39526 SDifferential feed dog, 16 TPI, marked “M”114077Nut for upper knife and needle clamp stud2
93Screw for differential feed dog222596 EScrew for needle driving arm2
39524 SThroat plate, marked “AK”121225-1/8Looper gauge1
22524Throat plate screw229484Screw assortment1
154 GASNeedles (specify size)200
20172016
Cost of sales3,4583,394
Gross profit1,0001,000
Net profit1,0001,000

Union Special 39500QS - Style 39500 QS - 1

natural_image World map with latitude and longitude grid lines, showing continents and oceans (no text labels)

WORLDWIDE SALES AND SERVICE

Union Special Corporation maintains sales and service facilities throughout the world. These offices will aid you in the selection of the right sewing equipment for your particular operation. Union Special Corporation representatives and service technicians are factory trained and are able to serve your needs promptly and efficiently. Whatever your location, there is a qualified representative to serve you.

Corporate Office:

One Union Special Plaza

Huntley, IL 60142

Phone: 708·669·5101

Fax: 708·669·1096

European Distribution Center:

Union Special GmbH

Raiffeisenstrasse 3

D-71696 Möglingen, Germany

Tel: 49·07141·247·0

Fax: 49·7141·247·100

Brussels, Belgium

Charlotte, N.C.

Commerce, CA

El Paso, TX

Hong Kong, China

Huntley, IL

Leicester, England

Lille, France

Miami, FL

Milan, Italy

Mission, TX

Möglingen, Germany

Montreal, Quebec

Osaka, Japan

Other Representatives throughout

all parts of the world.

Union Special 39500QS - WORLDWIDE SALES AND SERVICE - 1

Finest Quality

Union Special® INDUSTRIAL SEWING EQUIPMENT

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Marke : Union Special

Modell : 39500QS

Kategorie : Nähmaschine