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BRUGSANVISNING 48-22-8410 MILWAUKEE

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTSREVISED BULLETINDATEOct. 2020
PACKOUTTM Rolling Tool Box Assembly
CATALOG NO. 48-22-8426SERIALNUMBERWIRING INSTRUCTION

48-22-8426 Includes:

48-22-8425PACKOUTTM Large Tool Box AssemblyPage 3
48-22-8424PACKOUTTM Medium Tool Box AssemblyPage 3
48-22-8430PACKOUTTM Organizer AssemblyPage 4
48-22-8435PACKOUTTM Compact Organizer AssemblyPage 4
48-22-8310PACKOUTTM Small 10" Storage TotePage 5
48-22-8315PACKOUTTM Medium 15" Storage TotePage 5
48-22-8320PACKOUTTM Large 20" Storage TotePage 5

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 43-62-8400T Retractable Handle Grip Service Kit (1)
2----Screw (2)
343-62-8400Retractable Handle Service Assembly (1)
4----Screw (2)
543-62-8426Side Handle Svc. Kit (Contains 2 Side Handles and 4 Pins) (1)
6----Pin (4)
745-94-8426Wheel Svc. Kit (Contains 2 Wheels and 2 Locking Hex Nuts) (1)
8----Locking Hex Nut (2)
944-20-8400Latch Service Assembly (Set of 2) (1)
1031-01-8400Storage Tray (1)
1143-44-8400Lid Gasket (Not Shown) (1)
1242-12-8426Axle Svc. Kit (Contains 1 Axle and 2 Locking Hex Nuts) (1)

*See page 6 thru 13 for Additional Storage Products:

48-22-8431PACKOUTTM S-Organizer AssemblyPage 6
48-22-8436PACKOUTTM S-Organizer Compact Assy.Page 6
48-22-8450PACKOUTTM Tool Box AssemblyPage 7
48-22-8321PACKOUTTM Medium 15" Tool BagPage 8
48-22-8322PACKOUTTM Large 20" Tool BagPage 8
48-22-8300PACKOUTTM Tech BagPage 9
48-22-8301PACKOUTTM Jobsite BackpackPage 9
48-22-8302PACKOUTTM Jobsite CoolerPage 9
48-22-8410PACKOUTTM Flat DollyPage 10
48-22-8422PACKOUTTM Compact ToolboxPage 11
48-22-8460PACKOUTTM Compact CoolerPage 11
48-22-8488PACKOUTTM Customizable Work SurfacePage 12
48-22-8415PACKOUTTM 2 Wheeled Dolly Page 13

Latch Assembly Locking Tabs

As an aid to removing a damaged Latch Assembly (9), use two large flat blade screwdrivers. Push blades between parts as shown. Twist both screwdrivers at same time to force the blades into opening and work the latch assembly over the two locking tabs.

To install a new latch assembly, position entire latch assembly over locking tabs with the two top lugs partially inserted in 'catch cavity' of main housing. Engage latch bar onto lid and gently press latch lever to slide assembly over two locking tabs and into place.

This removal and installation process will be the same where other service latches are offered in this system.

MILWAUKEE TOOL • www.milwaukeetool.com

13135 W. LISBON RD., BROOKFIELD, WI 53005

Drwg. 7

MILWAUKEE 48-22-8410 - 2

EXAMPLE:

Component Parts (Small #) Are Included When Ordering The Assembly (Large #).

(4) NOTE: See page 2 for installation instructions of Retactable Handle (3) into tool box body. 1 2 2(2x) 3 1 4 Place flat blade screwdriver in here and work pin to the inside. Grab exposed pin with needle nose pliers and work out. 6(2x) 5 6 7 8 4(2x) 12 8 8

Extend Retractable Handle Assembly (3) beyond bottom opening in tool box to see the holes that must line up prior to securing with screws (4). Push assembly back into channel so bottom of handle section shown is flush with bottom of channel. This should be very close to aligning the holes. To be sure, a thin pick can be used in hole to make adjustments. Push this area into channel so bottom is flush to bottom of box

Insert thin pick to assure holes line up Both surfaces to be flush

As an aid to installation, collapse the Retractable Handle Assembly (3).

Properly orient the assembly and insert both sides into tool box channels.

Holes of Retractable Handle Assembly (3) must line up with holes on the back of tool box body prior to securing with screws (4).

Rear View

Screws (4)

48-22-8425 PACKOUT™ (Large) Tool Box

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 43-62-8425 Top Handle Service Kit (1)
2 Pin (2)
3 43-62-8424 Side Handle Service Kit (1)
4 Pin (2)
5 44-20-8400 Latch Service Assembly (Set of 2) (1)
6 31-01-8400 Storage Tray (1)
7 43-44-8400 Lid Gasket (Not Shown) (1)

T™ (Large) Tool Box N OF PART NO. REQ. Service Kit (1) Pin (2) Service Kit (1) Pin (2) Assembly (Set of 2) (1) (1) (1) (1) 6 2 (2x) 5 (2x) 3 4 4 (2x) Pins to be installed from the inside of the handle.

48-22-8424 PACKOUT™ (Medium) Tool Box

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

3 43-62-8424 Side Handle Service Kit (1)
4 Pin (2)
5 44-20-8400 Latch Service Assembly (Set of 2) (1)
7 43-44-8400 Lid Gasket (Not Shown) (1)
8 31-01-8424 Storage Bin Kit (Set of 4) (1)

8a Deep Bin with Two Dividers (2)
8b ---- Shallow Bin (1)
8c ---- Shallow Bin with Cover (1)

Pins to be installed from the inside of the handle.

T™ (Medium) Tool Box ON OF PART NO. REQ. Service Kit (1) Pin (2) Assembly (Set of 2) (1) (1) (1) (1) (1) Deep Bin with Two Dividers Mallow Bin Mallow Bin with Cover (2) (1) (1) 5 (2x) 8a (2x) 8 8a 8b 8c 3 4 4 (2x) 3

48-22-8430 PACKOUT™ Organizer

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

3 43-62-8430 Side Handle Service Kit (1)

4 Pin (2)

5 44-20-8430 Latch Service Assembly (Set of 2) (1)

7 43-44-8430 Lid Gasket (Not Shown) (1)

9 31-01-0501 5 Bin Kit (Set of 1) (2)

9a Large Bin

9b Small Bin

PACKOUT™ Organizer DESCRIPTION OF PART NO. REQ. Handle Service Kit (1) Pin (2) In Service Assembly (Set of 2) (1) Gasket (Not Shown) (1) In Kit (Set of 1) (2) Large Bin Small Bin (1) (4) 9a 9b 9a 9b (4x) 5 (2x) 3 4 4 (2x) Pins to be installed from the inside of the handle.

48-22-8435 PACKOUT™ Compact Organizer

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

3 43-62-8435 Side Handle Service Kit (1)

4 Pin (2)

7 43-44-8435 Lid Gasket (Not Shown) (1)

9 31-01-0501 5 Bin Kit (1)

9a Large Bin

9b Small Bin

(1) (4) 9 9a 9b 9a 9b (2x) 4 (2x) 3 4 4 Pins to be installed from the inside of the handle.

48-22-8310 10" PACKOUT™(Small) Storage Tote 48-22-8315 15" PACKOUT™ (Medium) Storage Tote 48-22-8320 20" PACKOUT™ (Large) Storage Tote

MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 2
1 45-56-8300 Shoulder Strap (For all three tote models) (1)
2 44-20-8300 Locker Kit (For all three tote models) (1)
or
3 44-20-0305 Locker Kit (For all three tote models) (1)

MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 3

natural_image Close-up of a red, glowing object resembling a mechanical component or tool (no visible text or symbols)

To remove a damaged locker system, flip tote upside down and approach tote from the bottom of base. Insert a large flat blade screwdriver in middle of locking carriage as shown. Lightly pry carriage upward out of base opening. Remove and discard old locking carriage and spring.

Technical diagram showing mechanical assembly with spring and housing components, labeled with number 2

No. 44-20-8300
Locker Kit
For early production PACKOUT™
Storage Totes
To install a Locker Kit (2), align spring as shown and guide the tabs of locking carriage in channels of tote base. Push locking carriage upward to snap into place.

MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 5

natural_image Close-up of a red abstract geometric object mounted on a black stand (no text or symbols visible)

MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 6

natural_image Close-up of a red 3D cube being inserted into a black plastic component (no text or symbols visible)

To remove a damaged locker system, flip tote over on the side and approach tote from the bottom of base. Insert a large flat blade screwdriver in middle of locking carriage as shown. Lightly pry carriage upward out of base opening. Remove and discard old locking carriage.

MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 7

natural_image Technical line drawing of a mechanical assembly with no visible text or symbols

No. 44-20-0305
Locker
For later production PACKOUT™
Storage Totes
To install a new Locker (3), guide the tabs of locking carriage in channels of tote base. Push locking carriage forward to snap into place.

48-22-8431 PACKOUT™ S-Organizer Assembly

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 44-20-8431 LP Organizer Latch (Set of 2) (1)
2 31-01-0502 5 PC Bin S-Organizer with 6 Dividers (2)
3 43-44-8430 Lid Gasket (Not Shown) (1)
4 31-01-0503 Spare Divider Kit, 6 pcs. (0)

ART NO. REQ. (1) 6 Dividers (2) 1) 0) 4 Removable Dividers (6) per each 5 PC Bin S-Organizer 1 2 3 4 Removable Dividers (6)

48-22-8436 PACKOUT™ S-Organizer Compact Assembly

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 44-20-8436 LP Compact Org Latch (Set of 2) (1)
2 31-01-0502 5 PC Bin S-Organizer with 6 Dividers (1)
3 43-44-8435 Lid Gasket (Not Shown) (1)
4 31-01-0503 Spare Divider Kit, 6 pcs. (0)

Compact Assembly Q. (1) 1 2 3

48-22-8450 PACKOUT™ Tool Box Kit with Foam Dividers

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 43-62-8450 Kit Box Mono Block Handle with 2 Pins (1)
2 44-20-8430 Latch Service Assembly (Set of 2) (2)
3 43-44-8400 Lid Gasket (Not Shown) (1)
4 48-22-8455 Foam Insert for PACKOUT™ Kit Box (Set of 2) (1)

Technical diagram of a multi-layered device with labeled components and internal structure, showing exploded view and assembly details.

48-22-8321 15" PACKOUT™ (Medium) Tool Bag*
SPECIAL NOTE: There are two locker designs for the 15" model. An early version of the 48-22-8321 had a different locker system. The design used in the 20" model was incorporated in later production of the 15" model. See page two. Milwaukee PACKOUT Locker located on side

48-22-8322 20" PACKOUT™ (Large) Tool Bag*
Milwaukee PACKOUT Locker located in front

*48-22-8321 15" PACKOUT™ (Medium) Tool Bag

*48-22-8322 20" PACKOUT™ (Large) Tool Bag

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 45-56-8300 Shoulder Strap (For both tote models) (1)
2 44-20-8300 Locker Kit (For early versions of 48-22-8321)
See page two (1)
3 44-20-0305 Locker (For 48-22-8322 and later versions of 48-22-8321) See page 5 (1)

SEE PAGE 5 FOR INSTRUCTIONS ON REMOVING SELECTION AND INSTALLING BOTH LOCKER SYSTEMS

MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 1

natural_image Black and red striped fabric belt with attached clips, no visible text or symbols

48-22-8300 PACKOUT™ Tech Bag
MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 2

48-22-8301 PACKOUT™ Jobsite Backpack
MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 3

48-22-8302 PACKOUT™ Jobsite Cooler
MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 4
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 45-56-8300 Shoulder Strap (For Cooler & Tech Bag) (1)
2 44-20-0305 Locker System (1)

SEE PAGE 5 FOR INSTRUCTIONS ON REMOVING AND INSTALLING BOTH LOCKER SYSTEMS

MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 5

natural_image Black and red fitness belt with attached straps and connector pins (no text or symbols visible)

48-22-8410 PACKOUT™ Flat Dolly Locking Casters (1) are to be assembled to the front of the PACKOUT™ Dolly Body (3). Front of the dolly body is determined by the logo plate. 1 (2x) 2 (2x) 5 1/2 4 4a 4b 4c 4d 4a 4b 4d FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 ---- Locking Swivel Caster (2)

2 Swivel Caster (2)

3 Dolly Base (1)

4 14-04-8410 Dolly Foot Brake Kit (1)

4a Dolly Foot Brake (1)

4b Spring (1)

4c ———— Cotter Pin (2)

4d Retaining Pin (2)

5 45-94-8410 Swivel Caster Kit (Set of 4) (1)

Technical diagram of a multi-case device with labeled parts, showing exploded and assembled views.

Note:
Procedure for removal and installation of the 44-20-8422 Latch (1).
Removal:
1. Undo latch from PACKOUT lid.
2. Insert a flathead screwdriver in-between latch assembly and PACKOUT base to pry over the tabs. (Fig.1)
3. Pull metal latch down to remove.
Installation:
1. Insert Latch Assembly into channel.
2. Attach the metal latch to the lid. (Fig.2)
3. Close latch to secure Latch Assembly in place inside the channel.

48-22-8422 PACKOUT™ Compact Toolbox
FIG. PART NO. DESCRIPTION OF PART NO. REQ.

144-20-8422Latch Assembly(1)
243-44-8422Gasket
331-01-8423Dividers(1)
431-01-8422Tray(1)

Note: Tray, Dividers and Gasket illustrated outside of PACKOUT, is to be assembled on the inside.

Fig.1
MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 9

natural_image Close-up of a red plastic electronic component with a black connector and a metallic rod inserted (no visible text or symbols)

Fig. 2
MILWAUKEE 48-22-8410 - PART NO. DESCRIPTION OF PART NO. REQ. - 10

natural_image Close-up of a red plastic container with black plastic clip and metal bracket (no visible text or symbols)

48-22-8460 PACKOUT™ Compact Cooler

FIG. PART NO. DESCRIPTION OF PARTNO. REQ.
144-20-8422 Latch Assembly(1)
531-01-8460 Tray(1)
643-44-8460 Gasket(1)

Technical diagram of a device casing with labeled components and assembly line

48-22-8488 PACKOUT™ Customizable Work Surface

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 14-46-8488 Hardware Kit 6 sets (1)

2 31-01-8488 Logo Plate (1)
3 45-64-8488 Wood Top (1)

18 20 (x4) 19 17 21 5 (x6) 8 (x2) 22 9 (x2) 7 29 3 5 7 8 9 10 21 22 24 5 13 16 16 4 28 4 11 12 23 25 26 14 15 23 25 * 14 and 15 are the right handed versions of 23 and 25. 30 2 3 5 8 9 10 11 13 20 2 (x4) 18 27 6 11 12 6 (x2) 11 (x6) 12 (x4) 13 (x2) 10 (x2) 3 (x2) -8415 PACKOUT™ 2 Wheeled Dolly PART NO. DESCRIPTION OF PART NO. PBO

48-22-8415 PACKOUT™ 2 Wheeled Dolly

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1Handle (1)
220 x 1.875" Bolts (4)
33/8-16 x 2 Bolts (2)
4Axle (1)
53/8-16 Lock Nut (6)
6Wheel (2)
7Base Plate (1)
8Washer (2)
9Nylon Shoulder Washer (2)
103/8-16 x 1.75" Bolts (2)
115/8" Bushing Washers (6)
12Hitch Pin (4)
133/8-16 x 1.5" Bolts (2)
14Right Spring (Not Shown) (1)
15Toe Plate Lock Right (Not Shown) (1)
1631-01-8415 Bottom Tray (1)
1731-86-8415 Logo Cross Member (1)
18Side Frame (2)
1931-10-8415 PACKOUT Cross Member (1)
20Handle Nut (4)
21Right Lock/Fender Assembly (1)
FIG.PART NO.DESCRIPTION OF PART NO. REQ.
22----Left Lock/Fender Assembly(1)
23----Toe Plate Lock Left(1)
2431-01-8415Bottom Tray Kit(1)
25----Left Spring(1)
2631-52-8415Toe Plate Lock Kit(1)
2745-94-8415Wheel Kit(1)
2842-12-8415Axle Kit(1)
2942-36-8415Toe Plate Kit(1)
3014-46-8415Hardware Kit(1)
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Produktinformation

Mærke : MILWAUKEE

Model : 48-22-8410

Kategori : Ukategoriseret