Supastream - Water pump Waterco - Free user manual and instructions

USER MANUAL Supastream Waterco

water, the liquid of life

WARNING
A VERTISSEMENT:
ACHTUNG!
ADVERTENCIA
WAARSCHUWING
ATENÇAO
AVVERTENZA
WARNING
VAROITUS
ADVARSEL
ai a ai 的最小值为 k .
A 转债专

This equipment must be installed and serviced by a qualified technician. Improper installation can create electrical hazards which could result in property damage, serious injury or death. Improper installation will void the warranty.

Aaii daiu uie Aoiy Waterco Limited

This manual contains important information about the installation, operation and safe use of this product. Once the product has been installed this manual must be given to the owner/ operator of this equipment.

WARNING FOR INSTALLATION AND 06

ASSEMBLY TASKS

WARNING FOR ASSEMBLY AND 06

MAINTENANCE TASKS

TROUBLESHOOTING 07

GENERAL SAFETY RULES

1. The machines mentioned in the manual are specially designed for the pre-filtering and recirculation of water in swimming pools.
2. They are designed to work with clean water at a temperature not exceeding 45 degrees Celsius (113 degrees Fahrenheit).
3. The installation should be carried out in accordance to the safety instructions of swimming pools, especially Standard HD 60364-7-702, and the specific instructions for each facility.
4. The rules enforce on accident prevention should be carefully followed.
5. Any modification of the pump requires the prior consent of the manufacturer. Original replacement parts and accessories authorized by the manufacturer ensure a high level of safety. The manufacturer of the pump assumes no liability for the damage and injuries caused by un-authorized replacement parts and accessories.
6. During operation, some parts of the pump are subject to dangerous electric voltage. Work may only be performed on each pump or on the equipment connected to it after disconnecting them from the mains power, and after disconnecting the starting device.
7. The user should make sure that assembly and maintenance tasks are carried out by qualified authorized persons and that these persons have first carefully read the instructions for service and installation.
8. The operating safety of the pump is only guaranteed if the installation and service instructions are correctly followed.
9. The limit values stated in the. Technical table should not be exceeded under any condition.
10. In the event of defective operation or fault, contact the technical support department of the manufacturer or its nearest authorized agents.
11. If the supply cord is damaged, it must be replaced by an authorized service agent.
12. The appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety, and if they understand the hazards involved.
13. The appliance is not intended for use by young children. Young children should be supervised to ensure that they do not play with the appliance.
14. All wiring (electrical work) must be carried out by licensed electricians and must be installed in accordance to the local codes.
15. If the pump is to be installed on a swimming pool or pond situation it is mandatory that an earth leakage circuit breaker with a rated tripping current not exceeding 30mA be installed.
16. Always disconnect the appliance from the supply before assembling, disassembling or cleaning.
17. In freezing conditions, water must be drained out completely from the pump housing by opening the drain plugs on the pump housing.

For Use in Europe:

1. This appliance is not intended for use by persons (including children aged from 8 and above) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
2. Children should be supervised to ensure that they do not play with the appliance.
3. Cleaning and user maintenance shall not be made by children without supervision.

~ IMPORTANT ELECTRICAL NOTICE ~

The electrical installation is to be done by a licensed electrician.

Each pump requires a circuit breaker to separate the pump from the electrical supply.

The contact separation has to provide full disconnection in all poles under overvoltage category III conditions.

If the pump is to be installed on a swimming pool or pond situation it is MANDATORY that an earth leakage circuit breaker with a rated tripping current not exceeding 30mA be installed.

Check the pumps name plate for the following: Voltage, Amp draw and Cycle.

The power cord, including the ground wire shall have a quality of 60245 IEC 66 (H07RN-F) for models greater than 1kW power input.

For models less than 1kW input the quality shall be of 60245 IEC 57 (H05RN-F).

All installations must comply with local codes, based on IEC 60364-7-702 requirements.

LOCATION

The pump must be located as close as practical to the pool. The pump must also be in a position that enables easy access for periodic servicing.

Care must also be taken to position the pump in an area that is free from flooding in a well ventilated and dry area (The pump motor cooling fan must have a minimum clearance of 150mm ).

INSTALLATION

Waterco Limited use the latest technology when designing and manufacturing our pumps, a few simple precautions during installation will ensure years of trouble free operation.

1. The pump suction line should be not smaller than 40mm (11/2").
2. The suction line is to have as few bends or elbows as possible. There must not be an air trap on the suction line.
3. Use only the pump barrel unions supplied with the pump.
4. Bolt the pump to the required position (prevent movement).
5. The pump electrical cable must be wired for the proper voltage and rotation in accordance with the wiring instructions.
6. All wiring (electrical) work must be carried out by licensed electricians and must be installed in accordance to the local codes.
7. The motor must be grounded.
8. The weight of the plumbing and fittings is to be independently supported and not carried by the pump.
9. The pump motor cooling fan must have a minimum clearance of 150mm.

ELECTRICAL CONNECTION

Check that the information on the nameplate corresponds to the power supply.

Employ a competent electrician to ensure wiring installation is made in accordance with any local / national rules in the Country where the pump is installed. The national wiring rules in Australia & New Zealand is AS/NZS 3000.

THREE PHASE MOTOR does not comes with internal thermal protector and requires either a fused disconnect switch or a circuit breaker.

Install and set the safety devices according to the current stated in the nameplate

A SINGLE PHASE MOTOR has built in thermal overload switch

THREE PHASE MOTOR

THREE PHASE MOTORS requires a starter switch or magnetic starter with correctly sized overload protection in addition to the fused disconnect switch.

CHECK THE ROTATION OF THREE PHASE MOTORS.

The motor is only suitable for clockwise operation when viewed from the motor end fan (cowl) cover.

Three phase motors could rotate in either direction. Changing any 2 wires of the cable on a three phase motor will reverse the direction of rotation. To check the rotation of the motor, turn on for approximately 1 second. If it is running in the wrong direction turn off power and interchanging any 2 wires and repeat the above step to check.

When installing three phase pumps a separate device must be available for permanent installation, this is so the pump can be isolated from the mains power. A contact distance of 3mm per pole is required for both three phase and single phase units.

Motor protection MUST be installed corresponding to the nominal current of the motor. SEE VALUE ON RATING PLATE.

It is the RESPONSIBILITY of the user to ensure adequate protection between the motor and the power supply.

The installer must protect all three phases on the supply of the motor so that the pump cannot run on 1 or 2 phases only.

WARNING

Before disconnecting electrical connections, shut of the electricity at its source:

EXAMPLE: The fuse or circuit breaker box. Before work is carried out on the pump ensure the pump switch or timers are turned off and MAKE CERTAIN THE MAINS POWER IS SWITCHED OFF.

WIRING DIAGRAM

SINGLE PHASE

Blue = Neutral

Brown = Live

Green & Yellow = Earth

Green with Yellow Stripe

= Earth (UK/EU)

- THREE PHASE

Black = L3

Blue = L2

Brown = L1

Green/ Yellow = Earth

Note: Electrical wiring configuration may vary in different countries and installers should ensure compliance to these regulations and standards.

- ROTATION OF 3 PHASE PUMP

CLOCKWISE ROTATION

PRIMING

The Waterco Limited pump will prime and re prime providing the hair and lint pot bowl is full of water and there is sufficient supply from the suction point.

If you lose water from the hair and lint pot bowl it will be necessary to re fill it before starting.

1. Remove the clear lid and fill the hair and lint pot bowl with water.
2. Replace the lid ensuring the o-ring is correctly located and start the pump.

After you have done this allow a few minutes (maximum) for the pump to start delivering water.

WARNING

High suction lift or long suction lines will require additional time to prime and can severely affect the performance of the pump. If the pump will not prime, (flow) repeat step 1 and 2 above.

WARNING

Mechanical seals if allowed to run dry can be damaged rapidly and may need to be replaced.

ENSURE that there is always adequate water in the hair and lint pot bowl before you commence start up.

If you are unable to prime the pump please see the trouble-shooting guide.

Ensure all suction and discharge valves are open before you start the pump, operating the pump with these valves shut can damage the pump.

MAINTENANCE

The strainer basket in the hair and lint pot bowl should be inspected and cleaned at regular intervals.

1. Remove lid and lift out basket.
2. Remove debris and hose off with clean water if necessary.
3. Inspect the lid gasket, lubricate with SILICON based grease only if needed. If it is damaged replace.
4. Replace the strainer.
5. Re-prime the hair and lint pot bowl.
6. Correctly locate the o-ring.
7. Replace the lid (hand tighten) only.
8. Switch on pump.

In Climates where the pump may be exposed to frost or freezing, care must be taken to ensure the pump is protected from damage.

It is recommended that if the pump is not used during this winter period it should be drained completely.

Waterco Limited supply drain plugs for this purpose.

Do not replace the drain plug. Store it in a safe place until you require the use of the pump.

An example would be within the hair and lint pot bowl basket.

If at all possible remove the pump away and store it in a dry location during this period.

When you re activate the pump ensure all seals and o-rings are in operational condition, re-grease if necessary (replace) if unsure of condition.

• Check that the motor shaft moves freely before re-activation.

FLUID TEMPERATURE

The permissible temperature is > than 0^ C and < than 45^ C . The pump should never be operated outside of these temperatures or damage may occur.

SERVICING

If the need arises or you are unable to service your Waterco Limited pump always contact your authorised Waterco Limited Service agent for advise or infield service.

• Always use genuine Waterco Limited replacement parts when carrying out pump maintenance.

WARNING FOR INSTALLATION AND ASSEMBLY TASKS

1. When connecting electric cables to the motor of the pump, be careful to correctly arrange them inside the connection box, verify that no bits of cable are left inside the box on closing it. See that the earth wire is correctly connected. When connecting the motor, follow the wiring diagram supplied with the pump.
2. Be especially careful that no water enters the motor or electrical parts under voltage.
3. In the event that the planned use is not as specified, adaptations and supplementary technical rules may be necessary.

- WARNINGS FOR START UP

Before starting the pump, verify the calibration of the electrical protection devices of the motor and that the protections against electrical and mechanical contacts are correctly positioned and attached.

WARNING FOR ASSEMBLY AND MAINTENANCE TASKS

1. Be especially careful that no water enters the motor or the electrical parts under voltage.
2. Avoid all contact, even accidental, with the moving parts of the pump.
3. Wait until the pump has stopped completely before handling it in any way.
4. Before carrying out electrical or mechanical maintenance tasks, make sure that the machine has been disconnected from the mains and that starting devices have been locked.
5. It is advisable to follow the steps listed below before handling the pump in any way.

a) Turn off the voltage to the pump.
b) Lock starting devices.
c) Verify that there is no voltage in the circuits, including ancillary devices and auxiliary circuits.
d) Wait until motor stops completely.

The above list should be considered indicative and not binding for the purpose of safety; specific safety rules may exist in particular regulations.

Regularly verify:

1. The correct attachments of the mechanical parts and of the support screws of the pump.
2. The correct position, attachment and condition of the supply cables and of the insulating parts.
3. The temperature of the motor. In the event of any irregularity stop the machine immediately and have it repaired.
4. The vibration of the pump. In the case of any irregularity, stop the machine immediately and have it repaired.

Owing to the complexity of the cases covered, the instructions for installation, use and maintenance contained in this manual do not attempt to examine all possible and imaginable cases of service and maintenance. If supplementary instructions are required or if special problems arise, do not hesitate to contact the distributor or to address directly the manufacturer of the pump.

TROUBLE SHOOTING

SYMPTOMS PROBABLE CAUSE ACTION
1. PUMP WILL NOT PRIME	Suction air leakNo water in the pumpClosed valves or blocked lines	Make sure water level is correct through suction points.Ensure baskets and strainers are free of debris. Tighten all fittings / unions on the suction side of the pump,remove and replace mechanical seal.Make sure hair and lint pot is full.Open all valves in system, clean skimmer and pumpbasket, check pump impeller of blockage.
2. MOTOR WILL NOT RUN	No power to motorPump jammed	Check that all electrical switches are on. Ensure the circuit breakers are properly set. Check if timer is setproperly. Check motor wiring at terminals.With power switched off turn pump shaft (should spfreely). If not contact electrician or nearest Waterco Limited branch for service.
3. LOW FLOW Dirty filterDirty Skimmer and Pump strainerSuction air leakClosed valve or blocked line	Backwash or clean cartridge.Clean skimmer and pump strainer.See 1.See 1.
4. MOTOR RUNSHOT	Low or incorrect voltageInstalled in direct sunlightPoor ventilation	Supply to be corrected by Electrician.Motors run hot to touch and is normal. Thermal overload protector will function to turn them off if there is anoverload or high temperature problem.The pump motor cooling fan must have a minimumclearance of 150mm.Shield from the weather.Do not tightly cover or enclose motor.
5. NOISYPUMP OPERATION	Bad bearingAir leak in suctionSuction blockageforeign matter in impellerCavitations	Have electrian replace.See 1.Locate and clear blockagel.Dismantle pump and remove foreign matter and debrisfrom around impeller.Improve suction, reduce suction lift, reduce number of fittings, increase pipe size, increase discharge pressureand reduce flow by throttling discharge valve.
6. MOTOR OVERLOAD CUTSOUT	Motor not connected properlyLow incoming voltageOver load due to binding in pumpor wrong size impeller	Have electrician check wiring.Have electrician check voltage, ensure pump is not running on an extension cord. Report low supply toauthorities.Contact Waterco Limited for service.

Warning: If the Waterco Limited pump is within the stated warranty period and you experience faults always contact your supplier or the nearest Waterco Limited branch for advice. Failure to do this may void warranty. Refer to warranty documentation supplied with pump.

All electrical work is to be carried out by a Qualified Electrician; under no circumstances should you attempt repairs on the electrical components of Waterco Limited pumps unless you are suitably qualified.

Table des matieres

RÉGLES GÉNÉRALES SUR LA SECURITÉ 09

LIEU D'INSTALLATION 10

INSTALLATION 10

RACCORDEMENT ÉLECTRIQUE 11

MOTEUR TRIPHASE 11

SCHEMA DE CABLAGE 12

AMORCAGE 12

ENTRETIEN 13

TEMPERATURE DU FLUIDE 13

ENTRETIEN 13

AVERTISSEMENTS POUR L'INSTALLATION 14

ETLE MONTAGE

AVERTISSEMENTS POUR LE MONTAGE 14

ET L'ENTRETIEN

DéPISTAGE DES DéfAUTS 15

RÉGLES GÉNÉRALES SUR LA SECURITÉ

Noir = Sous tension 3

Bleu = Sous tension 2

Marron = Sous tension 1

WARNING IN BEZUG AUF INSTALLATIONS 23

• UND MONTAGEARBEITEN

WARNING IN BEZUG AUF MONTAGE 24

WAARSCHUWINGEN VOOR INSTALLATIE- EN 32

MONTAGETAKEN

WAARSCHUWINGEN VOOR MONTAGE- EN 32

ONDERHOUDSTAKEN

FOUTOPSPORING 33

ALGEMENE VEILIGHEIDSVOORSCHRIFTEN

Ensure all suction and discharge valves are open before you start the pump, operating the pump with these valves shut can damage the pump.

MANUTENZIONE

VEDLIKEHOLDSOPPGAYER

FEILSKING 73

GENERELLE SIKKERHETSREGLER

ADVARSLERFORMONTERINGS-OGVEDLIKEHOLDSOPPGAYER

aalalalalalalalalalalalalalalalalalalal

5

aiae xie ciaea glge gbb yoo oao cbool g alg aeg gaaa aahal gaaa d sdo w. gaa

j 6

山

7

.

8

jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl jgl

.10

a 11

00000000000000000000000000000000000000000000000000000

jglall glaig jll blaa lgs aagaa Igil Isg aal Jgmaa

jllipie pae jnal Jalil 1aJy Jalil aanl jgel lio gai 13

aJalglglll gSj jnss jnss Jnss aBsu (aas) 14

15

16

17

Lg 1

a 1

gao xu jie jyjmbi jia zhi jie da liu cui yuyao ci lao gil jil

jglaligpae jolallabil 2

3

\~auiy

auiuuiiuiuuiuuiuuiuuiuuiuui

y

ailll lll l aill l lall ggl glggl glgll lglgl ggl ggl ggl ggl ggl ggl ggl

J 1000000000000000000000000000000000000000000000000

y

10jia 2a joo 5yHVRN-F)IEC79o jao 8o aol d 8o

b1 + 3 = 5

(HORN-P) OIEC7-100 JJJJSSOJI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI JI

N-1-1-1-IEC bogj 1slll aolal gglg glgglg

| 5 - b| = 1

aagaae aae ae eae aee

1/0010. 003 acaal jga yjg yag gag llaa jy jy gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag gag

.

1

Ggaii aai iiaai 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y 1y

=

（aog/11）0g 2.

JbaiI bI 800 plao dus jy y Jkayj aiaa aag y Clogg cclal jBaai Ia

.3

（）gao 1

.5

.6

.7

aai 8

0a 10. aas ababgl gta gto gto gto glu y

y

jglgll jll jao golgl jglal lgl algale j

1uoygog ujw jabgl dyl sgl a d aol b g / aolglal 2g dyl sji ool

AS/NZS

a 10000000000000000000000000000000000000000000

y 1

y jyj yj yj yj yj yj yj yj yj yj yj

jglb1 jlll jgbl

Jalll lla 1y y algoa aagaae e aie jia sbln g

yolubly yooob!

jglbl aalil jglbl jgno

(1glll 15) gglg 3 a y bll 20g 10a 100

a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a

aai 100000000000000000000000000000000000000000000000

a a a a a a a a a a a a a a a a a a a a a a a a a a a

alg 10 10000000000000000000000000000000000000

. 100000000000000000000000000000000000000000

y

a a a a a a a a a a a a a a a a a a a a a a a

ySjJusu Jssi yssii 10000000

y

yJyI yIyogj bfo

gol

3

1000=3j51
8jSll 12y= y
jB= jawy jn
/daaal (la) jy=bay

jaiji=iaijg jai

J 1111111111111111111111111111111111111

jglb1y

aLl aolol jn

a aaa aaa aa aaa aaa aaa aaa aaa aaa aaa aaa aaa aaa

L 100000000000000000000000000000000000000000000

ailllalilg jll lgl allll (bll)

aaii J 10000000000000000000000000000000

1 1

yio

4

(）aabai jaoj 15] aabai 15]Je I cSe fbl uis jg axail ubia jao Jn ll algbll aowl sbgho g aawll aale gihbghc t

yizai

aalaa aal aa aag aag aai tla aia giae ala aas kai yannn eno oolau

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

yolg JIbckl alSuljdo afo jlr adab xiae dle jz13!

a 1

#

aBzio 1jz jdz bBzg aillg zllg e g 0g 0g 0g 0g

.

.08g all al 3 aai oao pl aow u buiy p9 pall all jly pe .

aill 15! lalw .hss ojgrall alo jgSall gl gai poow elxwl y jyll gag bll aanr r

.1JiJI JIJIJI.8

.

0000 0000 3 4 5 6 7

.12a (uUy dUy ySg) 10b21 uJv

a a a a a a a a a a a a a a a a a a a a a a a a a a a a

15 (L) 8g aal g aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy aaiy

1. S OBC = S COD = 12

Jouill oolj jayoyyogslgoc

JgWl 0

a 45 0 42

40

Waterco Limited Waterco Limited

aJusdoosgjogabJcJgaa

Aasalil aIoo ssie Aoiyll Waterco Limited jie gbs led pdd

goo jll g k jll p 140

gall Jol 15ySll yj pae jao gai gai gai jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jao jae

aLg i aLsiz aie 1jIyS ygrall no jgs2 sAolplocuyl x aolplocul al

Jzai 1 aolal

Jusu 152g 152g j 3 auiuuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui uuiuui

aalal p4og 1jg jy g uoo j plg aaleo o

.5d1u1jglg j aall l 15 L g1g1g 2g 2g

Lale jgblg

Jolalg aolwI ogl jao 10jai w Jaoa Jd aoLwI 1o blaal J d gaj aolj! cagj aoljw! qj 1e aayl ael al

:phizu Jx, yL loo

0000 Jxw dab61 9psu wolnog aSckb1e jso11 bjjg sj.1

.11111111111111111111111111

aaiiaolalabwglglaolg1gaiSulgai gai gai gai gai gai gai gai gai

OFICINAS - AUSTRALIA

KANTOREN - AUSTRALIE

ESCRITORIOS - AUSTRALIA

UFFICI - AUSTRALIA

KONTOR - AUSTRALIEN

TOIMIPAIKAT - AUSTRALIA

KONTORER - AUSTRALIA

all

澳大利亚办事处

NSW - SYDNEY HEAD OFFICE

SIÉGE SOCIAL

FIRMENSITZ

OFICINA CENTRAL

HOOFDKANTOOR

SEDE

SEDE CENTRALE

HUVUDKONTOR

PAAKONTTORI

HOVEDKONTOR

gai jai

总部

Tel: [phone]

VIC/TAS - MELBOURNE

Tel: [phone]

WA-PERTH

Tel: [phone]

QLD - BRISBANE

Tel: [phone]

SA/NT - ADELAIDE

Tel: [phone]

ACT DISTRIBUTOR

Tel: [phone]

OFFICES-OVERSEAS

BUREAUX - MONDE

NIEDERLASSUNGEN -INTERNATIONAL

OFICINAS - EXTRANJERO

KANTOREN - OVERZEES

ESCRITORIOS - OUTROS PAISES

UFFICI-ESTERO

SITTINGBOURNE, KENT, UK

TEL: [phone]

WATERCO USA

AUGUSTA, USA

TEL:[phone]

WATERCO CANADA

BOUCHERVILLE, QUEBEC, CANADA

TEL:[phone]

WATERCO (NZ) LIMITED

AUCKLAND, NEW ZEALAND

TEL: [phone]

WATERCO (C) LIMITED

GUANGZHOU, CHINA

TEL: [phone]

WATERCO (FAR EAST) SDN BHD

SELANGOR, MALAYSIA

TEL: [phone]

PT WATERCO INDONESIA

JAKARTA, INDONESIA

TEL: [phone]

WATERCO SINGAPORE INTL PTE LTD

NEHSONS BUILDING, SINGAPORE

TEL: [phone]