39500CRFZ909R - Sewing machine Union Special - Free user manual and instructions

USER MANUAL 39500CRFZ909R Union Special

Supplement to catalog No. 103 QA

STYLES

39500 CRFZ-909R

Adjusting instructions and illustrated parts list

CLASS 39500 -

SINGLE NEEDLE THREE THREAD OVEREDGE MACHINE FOR METERED ELASTIC INSERTION

Abstract black-and-white graphic resembling a stylized letter 'U' with no text or symbols

Finest Quality

Union Special® Industrial Sewing Equipment

DETAIL NO.	PART NUMBER	DESCRIPTION	QTY.
1	35086 D	Shaft	2
2	999-81 D	ball Bearing	2
3	96253	Retaining Ring	1
4	35086 EB	Roller	1
5
6	35086 U	Washer	1
7	99316	Screw	5
8	35086 GB	Roller	6
9	35086 A-1	Pin	3
10	35086 V	Stop	1
11	35086 W	Support Bracket	1
12	99617 S	Bushing	1
13	999-230 L	Bushing	2
14	35086 T	Lever	1
15	35086 Q	Gear	2
16	35086 RB-1	Plate	1
17	999-233 C	Timing Belt	1
18	99309 B	Nut	2
19	35086 RB	Belt Guard	1
20	99275	Screw	1
21	95167 DV	Screw	3
22	V90233 WC	Motor Assembly	1
23	35086 N	Flange	1
24	35086 PA	Gear	1
25	35086 M	Flange	1
26	35086 R	Belt Guard	1
27	999-233 B	Toothed Belt	1
28	35086 BA	Bushing	1
29	90233 SC	Flip Switch	1
30	35086 G	Roller	2
31	35086 F	Shaft	1
32	35086 E	Roller	1
33	99316	Screw	5
34	35086 K	Cover	1
35	35086 B	Tape Guide	1
36	22738 B	Screw	7
37	99697 P	Leaf Spring	1
38	95959	Washer	2
39	99669 ML	Lower Knife	1
40	22738 C	Screw	2
41	35086 BC	Washer	3
42	99670 ML	Upper Knife	1
43	35086 BD	Retainign Ring	1
44	35086 BG	Lever	1
45	35086 BJ	Roller	1
46	35086 BK	Connection	1
47	95294	Nut	1
48	95167 CV	Screw	2
49	999-191 H	Cylinder	1
50	95166 D	Screw	1
51	96904	Washer	1
52	22894 Y	Screw	5
53	999-81 S	Spring Shim	1
54	95303	Screw	3

Technical diagram of a mechanical assembly with numbered components and labeled parts

PNEUMATIC PRESSER FOOT LIFTER

REF. NO.

1.	671-A-1
2.	RM-3512-1
3.	RM-3211-2
4.	RM-3540-A
5.	39555-U
6.	22528
7.	22653-D-8
8.	39555-AB
9.	22644-K-40
10.	652-20
11.	671-F-81-C

PART NO.

671-A-1

RM-3512-1

RM-3211-2

RM-3540-A

39555-U

22528

22653-D-8

39555-AB

22644-K-40

652-20

671-F-81-C

DESCRIPTION

AIR CYLINDER

GROMMENT

NUT

ROD END

THRUST PIECE

SCREW

SCREW

BRACKET FOR AIR CYLINDER

SCREW

WASHER

AIR FITTING ELBOW

Technical diagram of a mechanical device with numbered components for identification

REF. NO.

1.	V-29941-AA
2.	671-H-1
3.	671-H-1D
4.	660-753
5.	671-H-1F
6.	671-H-1A
7.	671-H-1H
8.	39536-DC
9.	671-H-1B
10.	671-F-81-A
11.	671-F-82-C
12.	671-H-1E
13.	41071-G
14.	39573-AC
15.	671-H-1G
16.	671-B-37-B
17.	999-126-G
18.	999-140-C
19.	22588-K
20.	60078-Z
21.	39536-DB
22.	99697-DB
23.	22825
24.	99663-MD
25.	22738-A
26.	39573-AB
27.	99669-KH
28.	99663-MC
29.	99676-MC
30.	95910-A
31.	906
32.	99670-LH
33.	22716
34.	99373-C
35.	95910-B
36.	39534-RB
37.	99663-KB
38.	22729-D
39.	80265
40.	99665
41.	99664-C
42.	22716
43.	99677-HD
44.	22716-A
45.	12935-A

PART NO.

DESCRIPTION

POWER AIR_KLIPP ASSEMBLY

AIR MOTOR ASSEMBLY

PLUG SCREW

SPRING

RUMBER BUMPER

VIBRATOR

SHOCK WASHER

STUD

HOUSING

AIR FITTING

AIR FITTING

PLUG SCREW

NUT

DRIVE LINK

BUSHING

TUBING

UNION-PIECE

MUFFLER

LOWER KNIFE ADJ. SCREW

NUT

PIN

TORSION SPRING

SCREW

COVER PLATE

SCREW

KNIFE LEVER

LOWER KNIFE, marked "GS"

SPACER PLATE

TUBE ASSEMBLY

WASHER PLATE

SCREW

UPPER KNIFE, marked "GT"

SCREW

SCREW

WASHER PLATE

OIL SHIELD

BRACKET

SCREW

WASHER

FABRIC GUARD

LOOPER THREAD GUIDE

SCREW

INLET PART, marked "GV"

SCREW

SET SCREW

Technical diagram of a mechanical assembly with numbered components and exploded view, likely for engineering or manufacturing documentation.

REF. NO.

1.	39580-BA
2.	39580-E
3.	GA-39524-C-5/32
4.	39550-T
5.	88-B
6.	39582-BS
7.	22585-G
8.	39525D
9.	AS-56-17
10.	90
11.	39505-P
12.	AS-56-16
13.	AS-56-14
14.	39540-B-7
15.	39582-BE
16.	605-A
17.	39556-H
18.	39556-T
19.	39530-AH
20.	AS-56-19
21.	AS-56-15
22.	AS-22-6
23.	141
24.	39521-H
25.	39503-A
26.	99677-HA
27.	AS-56-9
28.	39578-AH

PART NO.

DESCRIPTION

THROAT PLATE SUPPORT BRACKET

SHIM FOR 39580-BA

THROAT PLATE

LOWER KNIFE HOLDER

SCREW FOR 39550-T

OIL SHIELD

SCREW FOR 39552-BS

FRONT NEEDLE GUARD

REAR NEEDLE GUARD

SCREW FOR NEEDLE GUARDS

MAIN FEED DOG

DIFFERNTIAL FEED DOG

CHAINING FEED DOG

FEED DRIVE ECCENTRIC

SIDE COVER

SCREW FOR 39556-H

PRESSER FOOT HOLD DOWN

PRESSER ARM

PRESSER FOOT SHANK

UPPER KNIFE CLAMP STUD

EYELET (HEAD COVER)

SYNCHRONIZER MOUNTING WIRE

SCREW FOR AS-22-6

HANDWEELE

EDGE GUIDE

OPTIONAL AIR-KLIPP INLET

PRESSER FOOT ASSEMBLY

CHIP GUARD

22596 99652-A 99336 AS-56-5 8372-A 99373-C

CATALOG NO.

Adjusting instructions and illustrated parts list

STYLES

WS-42900-VE-2A

WS-42800-VE-2C1

WS-42800-VE-2K

WS-42800-VE-2G1

WS-42800-VE-2G2

WS-42800-VE-2H1

WS-42800-VE-2P2

CLASS 39500 -

SINGLE NEEDLE THREE THREAD OVEREDGE MACHINE FOR METERED ELASTIC INSERTION

Pure diagram of a U-shaped object with internal curved lines, no text or symbols present

Finest Quality

Union Special Industrial Sewing Equipment

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine is identified by a Style number which on this Class machine is stamped into the Style plate affixed to the right rear of the machine. Serial number is stamped in the extension of bed casting at the right rear base of machine.

STYLES OF MACHINES

39500 CRFZ-909R - Single needle, 3-thread overedge machine with electric metering device and integral knife for elastic cut-off.

APPLICATION OF CATALOG

This catalog is a supplement to Catalog No. 103 QA and should be used in conjunction therewith. It contains the different parts used on Style 39500 CRFZ-909R.

SETTINGS

Lubrication, needles and settings see catalog No. 103 QA.

TABLE OF CONTENTS

SECTION 1 ...... GENERAL DESCRIPTION

SECTION 2 ...... INSTALLATION (UNPACKING, ELECTRICAL, AIR, SEW HEAD, ELASTIC)

SECTION 3 ...... PART LIST, ASSY. DRAWINGS

SECTION 4 PNEUMATIC DIAGRAMS

SECTION 1

GENERAL DESCRIPTION

DESCRIPTION

WS42800-VE-2 Automatic continuous elastic insertion workstation primarily used on swimwear garments. Workstation includes electric elastic pull-off device, electronic program box, needle positioner motor, tabling, and a 39500 CRP2-909R head, which comes equipped with a electronic metering device. The metering device has 3 different pre-tension selections controlled by switches on the electronic box. Pre-tension selections can be called upon by a knee press switch. Trimming is actuated by the operator by means of a small toggle switch within easy reach. After completion of the sewing cycle, the power Air-Klipp trims the chain. Healing the treadle raises the presser foot and at the same time inserts a preselected amount of elastic under the presser foot for the next garment.

1. SPECIFICATIONS

Sewing Machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39500CEFZ-909R

Stitch Type and Seam Spec. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Stitch Range - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -7-15 S.P.I.

Standard Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - .7 S.P.I.

Standard Needle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 154-GAS-70/027

Standard Width of Bite - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5/32"

Standard Max. Width of Elastic - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Standard Factory Pulley Size -- - 90 MM. (6,000 R.P.M.)

2. ELECTRICAL DATA

WS-42800-VE-A	= 220V 1 Phase, 50 Hz, 3/4 HP Motor
WS-42800-VE-C1	= 220V 1 Phase, 60 Hz, 3/4 HP Motor
WS-42800-VE-K	= 240V 1 Phase, 50 Hz, 3/4 HP Motor
WS-42800-VE-2H1	= 220V 3 Phase, 60 Hz, 3/4 HP Motor
WS-42800-VE-2G1	= 220V 3 Phase, 50 Hz, 3/4 HP Motor
WS-42800-VE-2G2	= 380V 3 Phase, 50 Hz, 3/4 HP Motor
WS-42800-VE-2P2	= 440V 3 Phase, 50 Hz, 3/4 HP Motor

3. PNEUMATIC

Working Pressure -	60 P.S.I.
Air Consumption -	C.F.M.

4. OPTIONS

Part #2899-D-9-D - Waste Disposal Kit. (Kit includes all Pneumatic hardware for easy installation)

Part #AS-56-28 - 1" Max. width presser foot

SECTION 2

INSTALLATION

UNPACKING AND INSTALLATION:

1. Remove the strapping. Pull out all nails holding carton to pallet and remove carton from pallet.
2. Make a visual inspection to check for any obvious damage on sewing machine and tabling.
3. Remove strapping holding sewing head to table.
4. Take out thread stand and assemble per assembly drawing. (See parts list, Section 3.) Install stand on right rear corner of table.
5. Install electronic box and platform to control box support (support mounting location is right front corner of tabletop). Plug in cables. (See electronic box diagram).
6. Install tape pull-off device into support flange mounted on rear middle portion of table and secure with socket head cap screw. Slide rod for holding elastic rolls into hole in upper bracket of stand and secure with socket head cap screw.

ELECTRICAL HOOK-UP

1. Hook up electric. NOTE: See Electrical Data, Section 1, for proper workstation ordered for electrical requirements.
2. Connect synchronizer cable to back of electronic box if not already done.
3. Remove any remaining packing cartons, tape, etc., from sewing head.
4. Toe on treadle SLOWLY and check for proper rotation of crankshaft.

AIR PRESSURE HOOK-UP

1. Connect workstation to air supply at the filter regulator.
   .2. Set main regulator at 60 P.S.I.
2. With electric off, adjust Air-Klipp regulator to 22 P.S.I. and Venturi regulator to 25 P.S.I. while holding treadle valve toed to run position.
3. Treadle adjustment should be made with electric power on. Treadle valve is to open simultaneously or before motor is turning the pulley.

SEWING HEAD

1. Check oil level (see Catalog 103 QA).
2. Thread all eylets of machine (see )
3. Check for proper stitches per inch.
4. Check for proper stitch formation (see Catalog 103 QA).
5. Air-Klipp adjustments (see supplement).
6. Presser foot height (see supplement).

ELASTIC

1. Pull-off device guides should center elastic left to right on rollers.
2. Insert elastic through rollers and into metering device (see Diagram)
3. Presser foot guides (left, right) adjust right guide for desired width between edge of elastic and edge of seam. Adjust left guide for proper width of elastic. NOTE: Do not let elastic pinch between guides.

MOTOR CONTROL BOX

Technical diagram of a device assembly with numbered parts and labeled components

1. POSITIONING SPEED ADJUSTMENT (180 R.P.M. MAX.)
2. RAMP SPEED ADJUSTMENT (FACTORY SET)
3. MAX MOTOR R.P.M. ADJUSTMENT (3400 R.P.M.) NOTE: PEAK MOTOR TO PREVENT EXCESSIVE WEAR ON CLUTCH.
4. FOOTLIFT CABLE PLUG-IN
5. MOTOR CABLE PLUG-IN
6. SYNCHRONIZER PLUG-IN

RM-5341 CONTROL BOX ASSEMBLY WS-42800-VE SWIMWEAR WORKSTATIONS

PROGRAMMING

1. Push "F", then program 4. (1-9).
2. Push "A", "B", and/or "C" for sequence of tensions. If only one or two tensions is required then push "O". When finished Push "E".
3. Enter count for "A". All 3 digits must be entered. For Example: 5 is entered as 005. Push "E" when done (Do not enter all "0").
4. Repeat above for "B" and "C".
5. Enter count for initial insert (2 digits to 99). Push "E" when done.
6. Enter pull back compensation at start (2 digits to 99). Push "E" when done.
7. Display will blank for 3-4 seconds. Program is ready to run.

NOTE: To review a program, Push "F", then the #. Continue to Push "E" until display goes blank.

PROGRAM "O"

Program "0" contains common information shared by all programs. To change.

1. Push "F", then program # "0".
2. Enter the number of stitches (00-99) for the air miser at the start to shut off after start of sew. Push "E" when done.
3. Enter the Motor Speed for inserting the elastic. (3 digits 000 to 999) This number is the time in milliseconds between steps of the motor). Push "E" when done.
4. Enter the number of stitches (00-99) for the air miser at the end to turn on after the cut switch. Push "E" when done.
5. Enter the of stitches at start before metering device feeds. (0-9).
6. Display will blank for 3-4 seconds and return to previous PGM that was selected.

DIRECT RUNNING OF PROGRAM

1. Push "D".
2. Enter program #.
3. Display will blank and go directly to program selected.

RM-5341 CONTROL BOX ASSEMBLY

WS-42800-VE SWIMWEAR WORKSTATIONS

SERVICE/RUN

Service mode disables all input switches (PF, Thumb, and Knee) for working on sewing head (Threading, etc). To disable stepping motor turn unit off in back of box with black switch near power cord. Run mode will reload previous program # selected.

TYPICAL SETTINGS

Air miser start = 30
Motor Speed = 050
Air miser final = 00
Feed count = 1
Sequence = AB
A = 015 for raw rubber flat
B = 100 for 2 to 1
= 150 for 3 to 1
Initial insert = 40-45
Pull back = 2-5 

cc: G. Gilbson

D. Navlyt

D. Ford

F. Jaudas

R. Deitz

TO ELECTRONIC CONTROL BOX BLACK RED GREEN BLUE GREEN 670-C-B1-D BARRIER.TUMPER TO ELASTIC RULL-OFF DEVICE GNR RLX RED

TO KNEE SWITCH KNEE SWITCH 670-3.436 RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB RGB 850105

A-039 B-054 C-35 UnionSpecial POWER A B C SERVICE RUN O 1 2 3 4 5 6 7 8 9 A E C D E F

ELECTRONIC BOX FRONT VIEW

THUMB SWITCH CABLE ON/OFF SWITCH 670-E-436 CABLE P/N RM5341...... SERIAL NO...... POWER 220V/1A 120V/2A 50/60Hz SINGLE PHASE CUT SW KNEE SW P.F.SW STEP MOTOR SEV MOTOR SYNC SOLENOIDS DANGER HIGH VOLTAGE NO USER SERVICEABLE PARTS INSIDE FUSE 1/4A 220V 1/2A 120V 670-E-438 CABLE 670-E-437 CABLE ELECTRONIC BOX BACK VIEW

TO MOTOR GROUND SCREW 2 11 4 12 6 13 ON OFF 25 1 11 3 12 5 13 TO MAIN POWER SUPPLY

Technical diagram of a mechanical assembly with numbered components and labeled parts

THREAD STAND ASSEMBLY

THREAD STAND ASSEMBLY

DETAIL NO.	DESCRIPTION	QTY.
1	Thread Stand Base	1
2	Screw	1
3	Nut	1
4	Thread Stand Rod (Lower)	1
5	Bracket	1
7	Spool Pin	3
8	Spring Washer	3
9	Nut	3
10	Spool Tray	3
11	Seat	3
12	Spool Retaining Fig	3
13	Screw	1
14	Washer	1
15	Screw	1
16	Thread Stand Rod (Upper)	1
17	Joint	1
18	Screw	2
19	Nut	2
20	Holder (Large)	1
21	Thread Guide Bar	1
22	Screw	1
23	Nut	1
24	Screw	1
25	Nut	1
26	Holder (Small)	1
27	Screw	1
28	Nut	1
32	Thread Guide Bar	1
34	Screw	1
35	Nut	1
36	Bracket	1
38	Thread Eyelet	1
39	Screw	3
40	Washer	1
41	Screw	1
42	Cap	1

graph TD
    A["AIR LINE"] --> B["LINE REGULATOR 45 PSI"]
    B --> C["P.F.A. SOL. VALVE 4 WAY N.C."]
    C --> D["P.F.A. CYL."]
    B --> E["CUTTER SOL. VALVE 4 WAY"]
    E --> F["CUTTER ASSY."]
    B --> G["AIR-KLIPP/VENTURI SOL. VALVE 4 WAY N.Q."]
    G --> H["TREADLE VALVE N.C."]
    H --> I["AIR-KLIPP REGULATOR 20 PSI"]
    I --> J["AIR KLIPP"]
    G --> K["VENTURI REGULATOR 30 PSI"]
    K --> L["VENTURI"]

graph TD
    A["FOOT LIPT"] --> B["CHAIN VENTURI"]
    B --> C["DETAIL 3"]
    C --> D["AIR KLIPP MOTOR"]
    D --> E["DETAIL 2"]
    E --> F["TREADLE ROD AF"]
    F --> G["DETAIL 5"]
    G --> H["DETAIL 1"]
    H --> I["AIR INLET"]
    I --> J["KNIFE CVL."]
    J --> K["①"]
    K --> L["②"]
    L --> M["③"]
    M --> N["④"]
    N --> O["⑤"]
    O --> P["⑥"]
    P --> Q["⑦"]
    Q --> R["⑧"]
    R --> S["⑨"]
    S --> T["⑩"]
    T --> U["⑪"]
    U --> V["⑫"]
    V --> W["⑬"]
    W --> X["⑭"]
    X --> Y["⑮"]
    Y --> Z["⑯"]
    Z --> A
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#cff,stroke:#333
    style F fill:#ffc,stroke:#333
    style G fill:#cfc,stroke:#333
    style H fill:#fcc,stroke:#333
    style I fill:#ffc,stroke:#333
    style J fill:#cfc,stroke:#333
    style K fill:#fcc,stroke:#333
    style L fill:#cfc,stroke:#333
    style M fill:#fcc,stroke:#333
    style N fill:#cfc,stroke:#333
    style O fill:#cfc,stroke:#333
    style P fill:#cfc,stroke:#333
    style Q fill:#cfc,stroke:#333
    style R fill:#cfc,stroke:#333
    style S fill:#cfc,stroke:#333
    style T fill:#cfc,stroke:#333
    style U fill:#cfc,stroke:#333
    style V fill:#cfc,stroke:#333
    style W fill:#cfc,stroke:#333
    style X fill:#cfc,stroke:#333
    style Y fill:#cfc,stroke:#333
    style Z fill:#cfc,stroke:#333

PNEUMATIC DIAGRAM WITHOUT WASTE DISPOSAL
PARTS LIST

REF. NO.	PART NUMBER	DESCRIPTION	QTY.
1	671 D-5	Air Filter
2	671 F-13	1/4" Tee
3	RM-3320-1	Reducing Nipple
4	671 D-10	100 PSI Gauge
5	RM-3110 D	Regulator
6	671 F-81 C	1/4 T. 1/8 N.P.T. Elbow
7	671 F-87	1/4 Pipe Plug
8	671 F-81 A	1/4 T. 1/4 N.P.T. Elbow
9	671-106 B	Flow Control
10	671 F-81 D	1/4 T. 1/8 N.P.T. Connector
11	671 F-81 C	1/4 T. 1/8 N.P.T. Elbow
12	671 F-82 A	5/32 T. 1/8 N.P.T. Connector
13	RM-2850 D	Tee
14	671 D-9	Regulator
15	671 D-22	30 P.S.I. Gauge
16	671 F-82 C	5/32 T. 1/8 N.P.T. Elbow
17	671 D-15	60 P.S.I. Gauge
18	671 F-82 E	#5/32 T. 1/8 N.P.T. Tee
19	671 F-89 A	Push-In Plug
20	671 F-81 A	1/4 T. 1/4 N.P.T. Elbow
21	671 F-82 F	5/32 T. 10/32 N.P.T. Elbow
22	RM-2947-1	1/8 Pipe Plug

PNEUMATICS DIAGRAM

WITH WASTE REMOVEL SYSTEM

graph TD
    A["AIR LINE"] --> B["LINE REGULATOR 45 PSI"]
    B --> C["P.F.A. SOL. VALVE 3 WAY N.C."]
    C --> D["P.F.A. CYC."]
    B --> E["CUTTER SOL. VALVE 4 WAY"]
    E --> F["CUTTER ASSY."]
    B --> G["AIR-KLIPP/VENTURI SOL. VALVE 4 WAY"]
    G --> H["TREADLE VALVE N.C."]
    G --> I["AIR-KLIPP REGULATOR 20 PSI"]
    I --> J["AIR KLIPP"]
    G --> K["AIR-KLIPP VENTURI REGU. 30 PSI"]
    K --> L["AIR KLIPP VENTURI"]
    G --> M["SHUTTLE VALVE"]
    M --> N["WASTE REM. REGU."]
    M --> O["PILOT VALVE N.C."]
    O --> P["WASTE REMOVEL VENTURI"]

graph TD
    A["CHAM VENTURI"] --> B["DETAIL 3"]
    B --> C["FOOT LIFT"]
    D["AIR KLIPP MOTOR"] --> E["DETAIL 2"]
    E --> F["TREADLE ROD ASSV."]
    G["KNIFE CVL"] --> H["DETAIL 1"]
    H --> I["DETAIL 4"]
    J["WASTE DISPOSAL"] --> K["DETAIL 5"]
    K --> L["DETAIL 6"]
    M["AIR INLET"] --> N["DETAIL 4"]
    N --> O["DETAIL 5"]
    P["DETAIL 6"] --> Q["DETAIL 7"]
    Q --> R["DETAIL 8"]

PARTS LIST

REF. NO.	PART NUMBER	DESCRIPTION	QTY.
1	671 D-5	Air Filter
2	671 F-13	1/4" Tee
3	RM-3320-1	Reducing Nipple
4	671 D-10	100 PSI Gauge
5	RM-3110 D	Regulator
6	671 F-81 C	1/4 T. 1/8 N.P.T. Elbow
7	671 F-87	1/4 Pipe Plug
8	671 F-81 A	1/4 T. 1/4 N.P.T. Elbow
9	671-106 B	Flow Control
10	671 F-81 D	1/4 T. 1/8 N.P.T. Connector
11	671 F-81 C	1/4 T. 1/8 N.P.T. Elbow
12	671 F-82 A	5/32 T. 1/8 N.P.T. Connector
13	RM-2850 D	Tee
14	671 D-9	Regulator
15	671 D-22	30 P.S.I. Gauge
16	671 F-82 C	5/32 T. 1/8 N.P.T. Elbow
17	671 D-15	60 P.S.I. Gauge
18	671 F-82 E	\#5/32 T. 1/8 N.P.T. Tee
19	671 F-89 A	Push-In Plug
20	671 F-81 A	1/4 T.. 1/4 N.P.T. Elbow
21	671 F-82 F	5/32 T. 10/32 N.P.T. Elbow
22	RM-2947-1	1/8 Pipe Plug
23	671-20	Shuttle Valve
24	RM-4098-1	Pilot Valve
25	RM-3315	Regulator Stud

MISCELLANEOUS REPLACEMENT PARTS

PART NUMBER	DESCRIPTION
21101 W-3	Thread Stand
21233 JW	Light Fixture Assy.
21233 KB	Light Bulb
21233 SH	Light Fixture base
21261 M-370	Belt
21371 G	Table Drawer
21374 BF	K-Leg Stand
2899 R	Junger Pull Off N 22/34
670 B-90	Switch Box (Siemens)
670 B-99	Knee Switch Assembly
670 E-16	Connector Cable
670 E-426	Connecting Cable
670 E-436	Knee Switch Harness
670 E-437	Solenoid Valve Harness
670 E-438	Motor Interface Cable
670 E-440	Foot Lifter Cable (VE2)
670 H-49	Efka VD552L/8831X (2P-FL)
670 L-35	Electrical Box
AS-56-13	Tableboard
AS-56-21	Treadle Switch Kit
AS-56-6	Control Box Support
AS-56-7	Control Box Platform
RM-5341	Control Box Assembly
AS-56-1	Pneumatics Mounting Bracket
70M-5	EFKA SYNC1+20H12ER

PARENT NUMBER: W842000VE2H1
DESCRIPTION: SWIMWEAR WORKITATION (2008-POSITIONER)

SEQNO	COMPONENT	QTYPER	DESCRIPTION	PARTCODE
010	2884B4	1	CONTROL BOX ASSEMBLY	P-R
010	2884B5	1	TABLE & LEG ASSEMBLY	M-R
010	2899R1	1	PULL-OFF DEVICE (SAHL)	P-R
010	670B90	1	SWITCH BOX (SIEMENS)	P-R
010	670H49	1	EFKA VDS32L/BB31X (2P-FL)	P-R
010	RM3656-16	1	57" V-BELT 3L	P-R
010	W42800-1	1	WIMWEAR MACHINE ASSEMBLY	T-R

PARENT NUMBER: 0W42800-1
DESCRIPTION: SWIMWEAR MACHINE ASSEMBLY

NO.	COMPONENT	QTY PER	DESCRIPTION
	211028	1	ROD
	21104818	1	ROD
	2110489	2	ROD
	21173A	1	CONNECTION
	660-716	3	CABLE STAPLE
	671837A	14	8/32 TUBING
	671837B	10	1/4" NYLON TUBING
	671F29	1	COUPLING
	671F82C	2	PUSH IN 5/32 TUBE FITTING
	63064H1	2	CONE
	A856-23	1	CLAMPING BLOCK
	A856-24	1	3 POOL THREAD STAND ASSEMBLY
	A856-54	1	CHIP CHUTE
	G21217A	1	ROD CONNECTION
	RM26718	20	CABLE TIE
	RM3293-5	2	#6 F.W
	RM3832-1	5	HARNESS WRAP
	RM3832-2	3	HARNESS WRAP
	8C296	2	FLAT HEAD WOOD SCREW
	21371Q	1	TABLE DRAWER
	288481	1	SWIMWEAR PNEUMATIC ASSEMBLY
	288482	1	JUNCTION BOX ASSEMBLY
	670899	1	KNEE SWITCH ASSEMBLY
	670E16	1	CONNECTOR CABLE
	670E438	1	MOTOR INTERFACE CABLE (8W)
	C1054	4	WASHER
	RM3293-2	3	5/16 F.W.WASHER
	RM3438-1	3	5/16-16 X 1 1/2 H.H.C.S
	RM3993-5	3	5/16 H.S.LW
	8C3298	4	RD HD WOOD 9C
	8C330	3	#12 X 1 R.H.W.S
	212338H	1	LGT FIXT BASE
	288483	1	VENTURI ASSEMBLY
	29480AAB	1	TREADLE VALVE KIT
	671F81C	1	PUSH-IN 1/4" TUBE ELBOW
	671F81D	1	PUSH-IN 1/4" TUBE CONNECTOR
	A956-27	1	LITE FIXTURE (S.W.)
	RM2719-3	4	#10 X 11/2' P.H.S.M.S. (BLTD)
	8C303	3	FLAT HEAD WOOD SCREW
	3045013	1	SHIPPING SUPPORT STRAP
	6-151-24-1	1	PALLET (WS)
	6-151-24-2	1	SHIPPING CARTON (W/S)
	6-151-24-3	2	2X4 BRACE 36' LONG

PARENT NUMBER: 288481

SEQNO	COMPONENT	QTYPER
010	22840M32	5
010	40-50	5
010	860-478	2
010	860-763	2
010	670E436	1
010	670E437	1
010	670E440	1
010	671-103A	3
010	671-104A	1
010	671-108B	1
010	671-20	1
010	671D10	1
010	671D15	1
010	671D22	1
010	671D40	1
010	671D5	1
010	671D9	2
010	671F13	1
010	671F81A	2
010	671F81C	9
010	671F81D	2
010	671F82A	3
010	671F82C	2
010	671F87	1
010	A856-1	1
010	RM2733A	3
010	RM2747-2	3
010	RM2791-2	3
010	RM2850D	1
010	RM2871B	3
010	RM2947-1	1
010	RM2951B	1
010	RM3110D	2
010	RM3289-2	2
010	RM3293-3	5
010	RM3315	5
010	RM3320-1	1
010	RM3352	10
010	RM3625-3	1
010	RM4098-1	1

DESCRIPTION: SWIMWEAR PNEUMATIC ASSEMBLY

DESCRIPTION	PART CODE
SCREW	P-R
WASHER	P-H
LOCKNUT	P-R
SILENCER	P-H
KNEE SWITCH HARNESS	P-R
SOLENOID VALVE HARNESS	P-R
FOOT LIFTER CABLE (VE2)	P-R
4 WAY SOLENOID VALVE	P-R
VALVE STACKING KIT	P-R
FLOW CONTROL	P-R
SHUTTLE VALVE	P-R
AIR PRS GAUGE	PUR
AIR PRS QUAGE	PUR
GAUGE	P-R
0-100 GAUGE 1/8 BACK MOUNTED	P-R
AIR FILTER	P-H
REGULATOR	PUR
IMPERIAL TEE	PUR
PUSH-IN 1/4 TUBE FITTING	P-R
PUSH-IN 1/4 TUBE ELBOW	P-R
PUSH-IN 1/4 TUBE CONNECTOR	P-R
PUSH IN 5/32 TUBE FITTING	P-R
PUSH IN 5/32 TUBE FITTING	P-R
1/4 PIPE PLUG	P-R
PNEUMATICS MOUNTING BRACKET	P-R
6-32 x 1/2 B.H.M.S	P-R
#6 INTERNAL TOOTH LOCK WASHER	P-R
#6-32 HEX NUT	P-R
TEE	PUR
CABLE TIE	PUR
HEX PIPE PLUG	P-R
CABLE CLAMP	P-R
REGULATOR	P-R
10-32 x 5/8 B.H.M.S	P-R
3/8 F.W	PUR
REGULATOR STUD	P-R
REDUCING NIPPLE	P-H
SPADE TERMINAL	P-R
TERMINAL STRIP	P-R
PILOT VALVE	PUR

PARENT NUMBER: 200482
DESCRIPTION: JUNCTION BOX ASSEMBLY

SEQNO	COMPONENT	QTYPER	DESCRIPTION	PARTCODE
010	660-478	2	LOCKNUT	P-R
010	660-542	1	BRASS RD HD 8CR	P-R
010	661-59	8	HEYCO CONNECTOR	P-R
010	661-59A	1	HEYCO CONNECTOR	P-R
010	670E428	1	CONNECTING CABLE	P-R
010	670E488	1	POWER CABLE ASSEMBLY	P-R
010	670G61D	2	3 POSITION BARRIER JUMPER	M-R
010	670L38	1	ELECTRICAL BOX	P-R
010	RM2747-2	2	#6 INTERNAL TOOTH LOCK WASHER	P-R
010	RM2791-2	2	#8-32 HEX NUT	P-R
010	RM2806-3	2	#-32 x 3/4 &H.M.S	P-R
010	RM3625-1	1	TERMINAL	P-R

PARENT NUMBER: 288483

SEQNO	COMPONENT	QTYPER	DESCRIPTION	PARTCODE
010	660-536	1	HOSE CLAMP	P-R
010	671-63	1	VENTURI	P-R
010	671B11	1	AIR TUBE	P-H
010	671B12	1	AIR TUBE	P-H
010	671F81C	1	PUSH-IN 1/4 TUBE ELBOW	P-R
010	RM3321-2	1	HOSE CLAMP ADJUSTABLE	P-R

PARENT NUMBER: 288484

SEQNO	COMPONENT	QTYPER
010	22682A6	3
010	A858-6	1
010	A858-7	1
010	BO93A	1
010	RM2791-1	4
010	RM3293-5	4
010	RM3993-4	7
010	RM5341	1

DESCRIPTION: CONTROL BOX ASSEMBLY

DESCRIPTION	CODE
SCREW	P-H
CONTROL BOX SUPPORT	P-R
CONTROL BOX PLATFORM	P-R
CARTON #26	P-H
##-32 HEX NUT	P-R
## F.W	P-R
## H&LLW	P-R
CONTROL BOX ASSEMBLY	P-R

PARENT NUMBER: 288485
DESCRIPTION: TABLE & LEG ASSEMBLY

SEQNO	COMPONENT	QTYPER	DESCRIPTION	PARTCODE
010	213748F	1	K-LEG STAND	P-H
010	A856-13	1	TABLEBOARD	P-R

PROGRAMMING INSTRUCTIONS FOR SWIMWEAR CONTROL BOX #5341

WITH STITCH COUNTING SOFTWARE PACKAGE #VO1108

PROGRAMS: 1-9

(Note that program "0" has settings shared by programs 1-9)

CAPABILITIES OF EACH PROGRAM (1-9):

1) Choice of 1, 2 or 3 tensions.
2) Choice of tension sequence (A, A-B, A-B-C)
3.) Ability to pre-tension the elastic for an immediate gathering of material.
4.) Choice of manual or stitch-counted change (during sew).

DISPLAY SCREEN UnionSpecial POWER LIGHT A B C SERVICE RUN TENSION LIGHTS SERVICE/RUN SWITCH KEY PAD

DISPLAY SCREEN	1.) Shows current program and tension settings when sewing.2.) Shows individual functions when changing a program.
POWER LIGHT	Illuminated green when power is on.
TENSION LIGHTS	Signals operator is sewing using tension "A", "B" or "C" by illuminating red.(Light will change when tension is changed.)
SERVICE RUN SWITCH	Service - Control box, metering device and knee-switch are off. Sewing is possible without elastic attachment.Run - Control box, metering device and knee-switch operate as programmed.

KEY PAD OPERATION

ENTERING A PROGRAMCHANGE/VIEW SETTINGS("F'-KEY)	Key "F" followed by a number will enter that program to change it or to view its contents. Example - Press key "F", then "2". You are now at the first setting listed under "SETTING PROGRAMS 1-9" which is "ENTER SEQUENCE" (for program "2").
CHANGING/ VIEWING SETTINGS("E"-KEY)	Once within a program (see "ENTERING A PROGRAM TO CHANGE/VIEW SETTINGS", above) you may change settings using the number keys (0-9). To lock a setting in, press key "E" (enter). The display will now move to the next setting to be changed. (If you wish to simply view the contents of a program, press "E" only, and no changes will occur. Once the last setting in the program is reached, pressing "E" will remain you to the beginning of program "1" and the box is ready to perform as programmed.
"D"-KEY	Used to simply "go to" a program to sew without changing it.
"A", "B" AND "C" KEYS	Used to change tension sequence.
NUMERIC KEYS(0-9)	1.) Used following "F" and "D" keys to tell which program to go to.2.) Used to change settings within all programs.

SETTING PROGRAMS 1-9

TENSION SEQUENCE	Determines the order of tensions A, B and C. Also how many tensions are to be used. If only "A" is entered, tension can not change while sewing. If "A-B" is entered, tension will change from "A" to "B" to "A", etc.
TENSION "A"	Determines the speed of the metering device which determines how much gathering will be produced. Approximately "015" will produce flat goods. The higher the number, the more gathering.
TENSION "B"	See explanation of Tension "A" (above).
TENSION "C"	See explanation of Tension "A" (above).
INITIAL INSERT	How much elastic will be inserted into the presser foot when the operator heels down. The number entered is measured in 1/64".
FULL BACK	Used to gain immediate gathering of material. When the treadle is toed, the metering device reverses to stretch the elastic (See "PULL BACK DELAY").
STITCH COUNT 'A'	Determines the amount of stitches to be sewn with tension setting "A". Once this amount has been reached, the metering device will automatically switch to the next tension in sequence (See "TENSION SEQUENCE") (NOTE- Must be set at "000" to use "COMPENSATION STEPS" in program "0")
STITCH COUNT 'B'	See explanation of "STITCH COUNT "A"(above). (NOTE-Must be set at "000" to use "COMPENSATION STEPS" in program "0")
STITCH COUNT "C"	See explanation of "STITCH COUNT "A"(above). (NOTE-Must be set at "000" to use "COMPENSATION STEPS" in program "0")

SETTING PROGRAM "0"

PROGRAM SEQUENCE	Determines the programs to be used in sequence to produce a garment (up to eight programs). Example - Setting "1-3-6". After the cut-switch is activated, the box jumps to program "3", then program "6", then back to program "1".
ENTER CODE	Enter-code "5341". This is to limit access to only those authorized.
AIR SAVER START	How many stitches after sew begins before the Air-Klipp and venturi shut off.
INITIAL INSERT.	How fast the elastic will be inserted into the presser foot when the operator heels down.
AIR SAVER FINAL	How many stitches after the cut-switch is activated before the Air-Klipp and venturi return on.
INSERT DELAY	Ensures that the presser foot has fully risen to the metering device before elastic is inserted.
COMPENSATION SPEED	Speed of the stepping motor when reversing or forwarding when using compensation (below).
COMPENSATION STEPS "AB"	Forwards or reverses the stepping motor "x" number of steps to make im mediate changes in gathering (x= number entered). Example- to go from ten sion "A" =015 to tension "B" =035, "COMPENSATION STEPS "AB" would be about "15" to "20". (NOTE-Must be set at "00" to use "STITCH COUNT" in "SETTING PROGRAMS 1-9)
COMPENSATION STEPS 'BC'	See explanation of "COMPENSATION STEPS 'AB'" (above). (NOTE-Must besel at '00" to use "STITCH COUNT" in "SETTING PROGRAMS 1-9"
COMPENSATION STEPS 'CA'	See explanation of "COMPENSATION STEPS 'AB'" (above). (NOTE-Must be set at '00" to use "STITCH COUNT" in "SETTING PROGRAMS 1-9"
PULL BACK DELAY	Allows stitches to be sewn before "PULL BACK" begins ( see "PULL BACK", above.).

REMOVAL/INSTALLATION OF PROM #5387, ALL VERSIONS

(A) TOP COVER (B) FRONT PANEL (C) PROM PROM NOTCH REAR PANEL

1.) Remove 4 top cover screws (A), and remove top cover.
2.) Remove 2 front panel screws (B) and unplug blue plugs (C) being cautious not to damage pins or plugs (a short, side to side pull should be sufficient). Now remove front panel
3.) Next, lay the front panel flat and locate the correct prom (see Fig. 1) and remove carefully, being cautious not to damage prom pins.
4.) Locate the notch on one side of the new prom. This notch must face in the same direction as the other proms on the board. Carefully line all of the pins onto the terminal and gently push into place.
5.) Replace blue plugs to the front panel, then re-attach the front panel and top cover for operation.
6.) See "Programming Instructions" table of contents (see swimwear catalog) to program your new prom.

Your prom was accompanied with a label to be affixed to the control box. Choose the label that matches the voltage being used and affix the label over the old part number (found on the rear panel). This is important for service information. Discard the unused label.

ORDERING PROCEDURE FOR REPAIR BOXES

Please use the following part numbers to order updated boxes for repair purposes:

RM 5387 AR (for 110 V)

RM 5387 BR (for 220 V)

IMPORTANT - Please retain these instructions for future reference.

PROGRAMMING INSTRUCTIONS FOR SWIMWEAR CONTROL BOX #5341

PROGRAMS: 1-9

(Note that program "0" has settings shared by programs 1-9)

CAPABILITIES OF EACH PROGRAM (1-9):

1.) Choice of 1, 2 or 3 tensions.
2.) Choice of tension sequence (A, A-B, A-B-C)
3.) Ability to pre-tension the elastic for an immediate gathering of material.

DISPLAY SCREEN UnionSpecial POWER LIGHT A B C TENSION LIGHTS SERVICE RUN SERVICE/RUN SWITCH KEY PAD

DISPLAY SCREEN	1.) Shows current program and tension settings when sewing.2.) Shows individual functions when changing a program.
POWER LIGHT	Illuminated green when power is on.
TENSION LIGHTS	Signals operator is sewing using tension "A", "B" or "C" by illuminating red.(Light will change when tension is changed.)
SERVICE RUN SWITCH	Service - Control box, metering device and knee-switch are off. Sewing is possible without elastic attachment.Run - Control box, metering device and knee-switch operate as programmed.
KEY PAD OPERATION
ENTERING A PROGRAM CHANGE/ VIEW SETTINGS ("F'-KEY)	Key "F" followed by a number will enter that program to change it or to view its contents. Example - Press key "F", then "2". You are now at the first setting listed under "SETTING PROGRAMS 1-9" which is "ENTER SEQUENCE" ( for program "2").
CHANGING/ VIEWING SETTINGS ("E"-KEY)	Once within a program ( see "ENTERING A PROGRAM TO CHANGE/VIEW SETTINGS", above) you may change settings using the num- ber keys (0-9). To lock a setting in, press key "E" (enter). The display will now move to the next setting to be changed. (If you wish to simply view the con- tents of a program, press "E" only, and no changes will occur. Once the last set- ting in the program is reached, pressing "E" will return you to the beginning of program "1" and the box is ready to perform as programmed.
"D"-KEY	Used to simply "go to" a program to sew without changing it.
"A", "B" AND "C" KEYS	Used to change tension sequence.
NUMERIC KEYS (0-9)	1.) Used following "F" and "D" keys to tell which program to go to. 2.) Used to change settings within all programs.

SETTING PROGRAMS 1-9

ENTER SEQUENCE	Determines the order of tensions A, B and C. Also how many tensions are to be used. If only "A" is entered, tension can not change while sewing. If "A-B" is entered, tension will change from "A" to "B" to "A", etc.
ENTER "A"	Determines the speed of the metering device which determines how much gathering will be produced. Approximately "015" will produce flat goods. The higher the number, the more gathering.
ENTER "B"	See explanation of Tension "A" (above).
ENTER "C"	See explanation of Tension "A" (above).
INITIAL INSERT	How much elastic will be inserted into the presser foot when the operator heels down. The number entered is measured in 1/64".
FULL BACK	Used to gain immediate gathering of material. When the tensile is used, the metering device reverses to stretch the elastic. (See "PULL BACK DELAY")

SETTING PROGRAM "0"

AIR SAVER START	How many stitches after sew begins before the Air-Klipp and veaturi shut off.
INITIAL INSERT. SPEED	How fast the elastic will be inserted into the presser foot when the operator heels down.
AIR SAVER FINAL	How many stitches after the cut-switch is activated before the Air-Klipp and veaturi return on.
FEED STITCH COUNT	Allows stitches to be sewn before "PULL BACK" begins (see "PULL BACK", above).