CT-1004 - Hand tool Panduit - Free user manual and instructions

Brand	Panduit
Model	CT-1004
Product Type	Hand Tool (Crimping Tool)
Application	Crimping connectors and terminals
Dimensions (L x W x H)	8.0 x 2.5 x 1.0 inches (203 x 64 x 25 mm)
Weight	1.2 lbs (0.54 kg)
Material	Carbon steel with rubberized grips
Handle Type	Ergonomic, non-slip
Ratcheting Mechanism	Yes, ensures proper crimp force
Interchangeable Dies	No, fixed die set
Wire Range	22-10 AWG
Connector Types	Insulated and non-insulated terminals
Crimp Force	Adjustable, up to 30 kN
Compliance	UL listed, RoHS compliant
Maintenance	Clean with dry cloth; lubricate pivot points occasionally
Safety	Wear eye protection; keep hands clear of crimping area
Repairability	Replaceable handle grips and springs; contact Panduit for service
Warranty	1 year limited

Frequently Asked Questions - CT-1004 Panduit

What wire sizes does the Panduit CT-1004 handle?

The CT-1004 is designed for wires ranging from 22 to 10 AWG.

Is the CT-1004 a ratcheting tool?

Yes, it features a ratcheting mechanism that ensures consistent crimp force.

Can the dies be changed on the CT-1004?

No, the CT-1004 has a fixed die set, not interchangeable.

What types of connectors can be crimped with this tool?

It is suitable for insulated and non-insulated terminals, including ring, spade, and butt connectors.

How do I maintain the CT-1004?

Clean the tool with a dry cloth after use. Apply a light machine oil to pivot points periodically to prevent rust.

Is the CT-1004 UL listed?

Yes, the tool is UL listed and RoHS compliant.

What should I do if the tool fails to crimp properly?

Check for obstructions, ensure the correct wire and connector are used, and verify the ratchet is engaging. If issues persist, contact Panduit support.

Can the CT-1004 be used for coaxial cable?

No, the CT-1004 is intended for terminal crimping only, not coaxial connectors.

What safety precautions should I take?

Always wear safety glasses and keep fingers away from the crimping area during operation.

Where can I find replacement parts for the CT-1004?

Replacement handle grips and springs are available from Panduit distributors. Contact Panduit customer service for part numbers.

USER MANUAL CT-1004 Panduit

CRIMP POCKET for Insulated and Non-Insulated Ferrules. Part usage dependent on wire range. Refer to product packaging for proper wire combination.

Controlled cycle mechanism prevents tool from opening before crimp cycle is complete.

Manual release lever, push forward in the event that controlled cycle mechanism must be released.

Cushioned handle grips

CAUTION:

Verify power is "OFF" before working on wiring with these tools.

The plastic grips are for the user's comfort, and are not intended

to insulate against electrical shock

while working on live electrical circuits.

Fig. 3

Fig. 3 FAK1000

Die Closure Alignment (not a crimp pocket)

CRIMP POCKETS for Ferrule terminals. Refer to product packaging for wire range and proper crimp pocket. Crimp pockets are identified with applicable wire range.

Controlled cycle mechanism prevents tool from opening before crimp cycle is completed.

Manual release lever, push forward in the event that controlled cycle mechanism must be released.

Cushioned handle grips

CT-1002, CT-1003 and CT-1004 TOOLS

1. With the handles in the open position, insert the ferrule into the opening at the top of the tool. Make sure that the ferrule insulation or flared end is up (see Figure 2). Do not allow insulation to be inserted into crimp die. Close handles until dies just slightly crimp ferrule.

Fig. 2

Ferrule Insulation section Wire Ferrule - Metal crimp section

1. Insert the stripped wire into the ferrule until the wire stops. Refer to product packaging for wire strip length.
2. Crimp the ferrule by closing the handles until the controlled cycle mechanism releases. Upon release, the handles will open automatically and the crimped ferrule can be removed.

CT-1005 and CT-1006 TOOLS

1. With the handles in the open position, insert the ferrule into the crimp pocket. Make sure that the ferrule is inserted fully into the crimp die (see Figure 4).
2. Insert the stripped wire into the ferrule until the wire stops. Refer to product packaging for wire strip length.
3. Crimp the ferrule by closing the handles until the controlled cycle mechanism releases. Upon release, the handles will open automatically and the crimped ferrule can be removed.

NOTE: Crimp entire uninsulated ferrule length. This may require additional crimps.

Fig. 4

Crimp Die Stripped Wire Ferrule Insulated section Ferrule - Wire crimp section

INSPECTION / MAINTENANCE

NEW TOOLS - BEFORE PLACING INTO SERVICE:

All Panduit crimping tools are inspected before they are shipped from the factory. All new tools should be inspected before being used.

New tools are shipped, factory lubricated, in protective packaging. After inspection, simply clean any excess oil from the crimping dies and place into service.

When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping area. Store the tool in a clean, dry area.

IN SERVICE TOOLS - AFTER TOOLS HAVE BEEN IN SERVICE:

It is recommended that each operator of the tool be made aware of - and responsible for following these maintenance steps:

In-service tools should be cleaned and inspected at least ONCE A MONTH. To clean - wipe with a clean cloth.

In-service tools should be lubricated ONCE A WEEK, and after every cleaning. Lubricate all pins, pivots and bearing surfaces with DOW CORNING® Molykote BR2 Plus.

Be sure to clean any excess oil from the crimping dies before using.

® Molykote BR2 Plus is the Registered Trademark of DOW CORNING.

VISUAL INSPECTION

1. Visually inspect the tool for missing or loose pins; then close the tool and note the return action of the handles.
2. Inspect the crimping dies for worn, chipped or broken edges.
3. If parts are missing, defective or damaged; contact Panduit for information on repair or replacement of tools.
4. Check for debris in dies. Any debris will need to be removed prior to tool use.